1. N E W . U S E D . R E N T A L S . S P A R E S . S E R V I C E
MATERIALHANDLING
FIXED TRACKED
BREAKERS
TUR
NKEY/MODULAR
RENTALS
ASTEC AUSTRALIA HEAD OFFICE
13/243 Bradman St, Acacia Ridge QLD
WESTERN AUSTRALIA
43 Mordaunt Circuit, Canning Vale WA
VICTORIA
46 Lindon Court, Tullamarine VIC
Astec Australia Pty Ltd 1300 278 322 (1300 ASTEC AUS) www.astecaustralia.com.au
3. The design of the BX Series of Hydraulic Breakers produces stable high-speed percussion, and exceptional
value and durability for all construction, demolition, and rockbreaking requirements.
• Breaker mounted manual high / low stroke selector (BX8-BX40); improves production capability.
• Long stroke piston design; provides high levels of constant blow energy.
• Anti-blank fire on / off selector (BX8-BX40); alternate modes when operating in varying rock conditions.
BTI’s BXR Series of Hydraulic Breakers offer outstanding power to weight ratio, and exceptional efficiency
with the oil regeneration system. Overall system designed for harsh, continuous duty for use in demanding
rock breaking applications.
• Two speed hydraulic pilot power control; controls blow energy in varying material conditions.
• Oil regeneration system; increases bpm’s without decreasing energy in harder material applications.
• High volume nitrogen charged accumulator; provides constant blow energy and recoil absorption.
• Extra-long stroke pressure balanced piston in conjunction with oil regeneration system; optimizes impact
energy and bpm’s.
• Button nose piston design; maximizes energy transfer to the tool.
• Anti-blank fire interlock; protects front head and retainer pins.
BX / BXR BREAKERS
BX / BXR SERIES HYDRAULIC BREAKERS
18
4. BXR185
BXR185 HYDRAULIC BREAKER
The BXR185 Hydraulic Breaker shares all the
same features and benefits as the BXR Series. But
alongwithbeing designedforrugged,continuous
duty in demanding breaking applications and the
BXR185 also offers an extra long stroke balanced
piston design, which improves the power-to-
weight ratio, providing the widest carrier and
power available.
The unique design of Breaker Technology’s
TC Series of Hydraulic Compactors delivers high
impulse energy for superior compaction.
Five models satisfy a wide range of compaction
applications and customer needs.
• High performance
• Low maintenance
• Oil bath lubrication
• Rubber Isolators
• Bracket options
• Swivel top mount
• Universal adjustable boss
TC COMPACTORS
TC SERIES HYDRAULIC COMPACTORS
19
6. Rotating Multi-System
The MS Multi-system is a versatile product suitable for both primary and secondary demolition. This
attachment consists of a main structure, the machine body, to which it is possible to mount different types of
jaws transforming the Multisystem into a specific attachment for the demolition of structures, the reduction
and fragmentation of material up to the cutting of ferrous materials.
CR Series: Hydraulic Crusher & Rotating Hydraulic Crusher
The CR demolition
crusher attachment
is made for primary
demolition. The hydraulic
demolition crushers are
ideal for demolishing
or removing building
structures in reinforced
concrete, for the quality,
efficiency and accuracy
of the work carried out.
MS MULTI-SYSTEM & CR CRUSHER 21
7. The MCP and MCP-IT Series fixed
pulverizer is ideal attachment for
secondary demolition or rather for the
work of reduction and fragmentation
of the demolished material making
disposal and recycling easier by
separating the reinforced iron from the
reinforced concrete.
MCP & MCP-IT Hydraulic Pulverizer
RP & RP-IT Rotating Hydraulic Pulverizer
The RP-IT Rotating Pulverizer
is the ideal attachment for
many different types of work: it
is suitable both for the real and
proper primary demolition
as well as for the following
operations of reduction and
fragmentation of the material
which has been demolished
making disposal and recycling
easier.
MCP-IT / RP-IT PULVERIZERS22
8. Shear Eagle II
The Shear EAGLE II range of hydraulic, fully rotating
scrap shears. Dedicated shears for many different areas
of operation, including demolition of steel structures,
processing steel in scrap applications and others.
Offering more productivity through increased power, a
new jaw geometry, and all new blade designs. The blades
can be changed quickly and easily, minimizing machinery
downtime, optimizing productivity.
The EAGLE II range are all fitted with power valves to
maximize cycle times and provide maximum effort when
needed. Manufactured from the highest grade steels,
ensuring the maximum tool strength, with the best
possible wear resistance.
SHEAR EAGLE II 23
10. 0808
Breaker Class
Breaker power required is determined by the
hardness, toughness and size of material to
be broken. The size of your crusher or grizzly
also affects the selection size of breaker.
Boom Model
The boom you choose to carry the selected
breaker depends on its ability to provide
full coverage of the area where material will
require breaking, racking or clearing.
Power Packs
Power packs are matched to the hammer and
boom to achieve optimal performance and
reliability, based on your particular operating
circumstances.
Controls
Our systems offer flexibility that allows
for safe, effective operation from almost
anywhere:
Application
Driven
Solutions
Maximum Reach
Horizontal Reach
VerticalReach
VerticalBreakerCoverage
BTI will assist you in fine tuning your selection with the creation of an in-house site layout and related engineering
package. To aid in good planning and cost control, our technicians can advise about service personnel, hoist
crane requirements and installation considerations from electrical to hydraulic systems. In addition, BTI can
recommend on any local support you may need. Contact BTI or its Authorized Dealer and lets us provide you
with a complete solution.
BTI (Breaker Technology) has been supplying products and services
specifically designed to meet the demanding needs of mining and quarry
industries since 1958. Our experience has taught us that information and partnerships combined with high quality
equipment provide the best results. As such it’s vital to consider several important factors when choosing your
next pedestal rock breaker system.
Electric-hydraulic controls: 200 ft. (60 m)
Radio remote control: 325 ft. (100 m)
Camera assisted coaxial cable: 1,500 ft. (457 m)
Fiber optics: 7 miles (11.2 km)
ROCKBREAKER SYSTEMS12
11. 0909
LPT9 / MBS / PB12H / NT
ROCKBREAKER SYSTEMS for Mobile, Stationary and Light Grizzly applications
13
12. MRH / MRHT
ROCKBREAKER SYSTEMS for Stationary, Standard Grizzly and Light Gyratory
applications
14
14. TRX / MOUNTING / POWER
ROCKBREAKER SYSTEMS for Heavy Gyratory applications
Mounting Options
Operator Cabin
Power Pack Options
Control System Options
16
16. BXSeries Hydraulic Breaker
BX4 BX6 BX8 BX10 BX15 BX20 BX30 BX40
Energy Class
ft-lbs
Joules
400
550
600
800
800
1 100
1,000
1 350
1,500
2 000
2,000
2 700
3,000
4 100
4,000
5 400
Operating Weight
(including top bracket)
lbs
kg
420
190
440
200
735
333
948
430
1,355
615
2,050
930
2,668
1 210
3,830
1 740
Overall Length
(including standard bracket)
in
mm
53
1 350
54
1 380
63
1 600
71
1 800
78
1 980
88
2 225
97
2 455
109
2 760
Oil Flow Range
gpm
lpm
7 - 11
25 - 40
8 - 13
30 - 50
8 - 14
30 - 55
12 - 21
45 - 80
14 - 27
50 - 100
24 - 29
90 - 110
27 - 37
100 - 140
29 - 42
110 - 160
Working Pressure Range
psi
bar
1,300 -1,740
90 - 120
1,300 -1,740
90 - 120
1,450 - 2,000
100 - 140
1,450 - 2,000
100 - 140
1,450 - 2,000
100 - 140
1,740 - 2,300
120 - 160
1,740 - 2,450
120 - 170
1,900 - 2,450
130 - 170
Blow Rate
High Speed
bpm
bpm
550 - 950
n/a
400 - 1,000
n/a
350 - 900
450 - 1,000
350 - 900
450 - 1,000
300 - 700
550 - 950
350 - 550
500 - 750
350 - 550
500 - 850
350 - 500
450 - 600
Tool Diameter
in
mm
2.1
53
2.4
62
2.8
70
3.1
78
3.3
85
4.1
105
4.7
120
5.3
135
Exposed Tool Length
in
mm
12.8
320
13.5
345
16.3
413
17.5
445
18.5
465
21.3
538
26.5
668
26.5
668
Recommended
Carrier Weight
lb
m tonne
2,650-8,900
1.2 - 4
6,600-9,950
3 - 4.5
6,600-17,700
3 - 8
11,000 - 17,700
5 - 8
13,200 - 19,900
6 - 9
22,000 - 33,100
10 - 15
35,200 - 44,100
16 - 20
39,700 - 55,200
18 - 25
Underwater provision hole n/a n/a n/a standard standard standard standard standard
Auto grease provision hole n/a n/a n/a standard standard standard standard standard
2 - Stroke remote control n/a n/a n/a n/a n/a n/a n/a n/a
2 - Stroke manual selector n/a n/a standard standard standard standard standard n/a
Anti-blank fire - On/Off Selector n/a n/a standard standard standard standard standard standard
Grease unit installed on breaker n/a n/a n/a n/a optional optional optional optional
Grease unit installed on excavator n/a n/a n/a optional optional optional optional optional
Silenced box housing n/a standard standard standard standard standard standard standard
Severe duty wear kit n/a n/a n/a n/a n/a optional optional optional
FT-LB
CLASS
Recommended
Carrier Weight
lb/m tonne
4,000
39,700 - 55,200
18 - 25
3,000
35,200 - 44,100
16 - 20
2,000
22,000 - 33,100
10 - 15
1,500
13,200 - 19,900
6 - 9
1,000
11,000 - 17,700
5 - 8
800
6,600-17,700
3 - 8
600
6,600-9,950
3 - 4.5
400
2,650-8,900
1.2 - 4
Model
BX40
BX30
BX20
BX15
BX10
BX8
BX6
BX4
0 50 100 150 200 250 300 350 400 450 500
Non-reinforced Concrete / Shale
Reinforced Concrete
Medium Rock
Hard Rock
Sizing the Breaker based on Production Rates
The values are non-binding guidelines and will vary depending on machine, operator and job conditions.
BX15 and smaller are not recommended for hard rock. BX6 and smaller are not recommended for medium rock.
Production in Cubic Yards per 8 hour shift.
17. Increased
horsepower
to the rock
= higher
production
▶▶ High strength alloy plate steel construction with
abrasion resistant plating; allows continuous duty
▶▶ in harsh environments
▶▶ Noise dampening material through the breaker;
eliminates metal-to-metal contact
▶▶ Top and bottom isolators; absorbs recoil energy
▶▶ Cryogenically enhanced, heat treated alloy pistons
and precise tolerances; provides high breaker
efficiencies
▶▶ Short length, large diameter tie rods with integral
vibration dampeners; provides an exceptionally
strong, rebuildable design
Shared Features & Benefits
BX Series
▶▶ Breaker mounted manual high/low stroke selector (BX8-BX40);
improves production capability
▶▶ Long stroke piston design; provides high levels of constant blow energy
▶▶ Pressure balanced piston; optimizes bpm’s and blow energy
▶▶ Anti-blank fire on/off selector (BX8-BX40); alternate modes when
operating in varying rock conditions
▶▶ Optimal sound dampening (BX6-BX40); further lowers noise levels,
pertinent in high density population areas
▶▶ Remote air breather positioned above the main control
valve (BX10-BXR160); provides easy access and clean
air intake (+ connection for underwater operation)
▶▶ Remote grease line connection and hydraulic porting
on power cells (BX10-BXR160); easy accessibility for use
with carrier or breaker mounted greasing systems
▶▶ Narrow nose design; allows improved visibility and
minimal over-breaking in trenching applications
▶▶ Oversized, full length, oval retainer pins (BX10-
BXR160); excellent resistance to blank fires and
expansive load transfer area to front head
▶▶ Large tool diameters; longer life and superior
transmission of impact energy
BXR Series
▶▶ Two speed hydraulic pilot power control; controls blow energy in
varying material conditions
▶▶ Oil regeneration system; increases bpm’s without decreasing energy
in harder material applications
▶▶ High volume nitrogen charged accumulator; provides constant
blow energy and recoil absorption
▶▶ Extra-long stroke pressure balanced piston in conjunction with oil
regeneration system; optimizes impact energy and bpm’s
▶▶ Button nose piston design; maximizes energy transfer to the tool
▶▶ Anti-blank fire interlock; protects front head and retainer pins
Maximize production and minimize costs
The BXR Series uses recoil sensing technology with operator actuated two-speed control and an oversized piston.
This combination maximizes blow energy and bpm’s under varying rock conditions.
For example, in hard rock conditions, the bpm’s are increased providing up to 80%
operating efficiency versus 50% efficiency of a conventional breaker:
Breaker Model TB980 BXR50
ft. lb. class 4,500 5,000
gpm 55 54
psi 2,600 2,760
Efficiency 50% 80%
Horsepower
applied to the
rock
41 64Excavator
20 metric tonne / 44,100 lb
18. BXR Series Hydraulic Breaker
BXR50 BXR65 BXR85 BXR100 BXR120 BXR160
Energy Class
ft-lbs
Joules
5,000
6 800
6,500
8 800
8,500
11 500
10,000
13 500
12,000
16 300
16,000
21 500
Operating Weight
(including top bracket)
lbs
kg
4,200
1 900
4,860
2 200
6,500
2 950
7,800
3 550
9,050
4 100
12,400
5 630
Overall Length
(including standard bracket)
in
mm
103
2 622
112
2 863
127
3 241
133
3 399
137
3 502
155
3 943
Oil Flow Range
gpm
lpm
40 - 53
150 - 200
42 - 56
158 - 210
46 - 61
173 - 230
62 - 82
233 - 310
79 - 106
300 - 400
89 - 119
338 - 450
Working Pressure Range
psi
bar
2,250 - 2,755
155 - 190
2,250 - 2,755
155 - 190
2,250 - 2,755
155 - 190
2,250 - 2,755
155 - 190
2,250 - 2,755
155 - 190
2,250 - 2,755
155 - 190
Blow Rate Long Stroke*
Short Stroke*
bpm
bpm
387 - 589
445 - 804
335 - 514
385 - 684
285 - 435
328 - 578
317 - 482
365 - 636
308 - 474
354 - 592
238 - -366
274 - 475
Tool Diameter
in
mm
5.5
140
6.0
150
6.3
160
6.7
170
7.1
180
7.9
200
Exposed Tool Length
in
mm
25.1
635
26.2
665
29.0
745
30.0
770
31.0
810
36.5
930
Recommended
Carrier Weight
lb
m tonne
39,700 - 77,200
18 - 35
41,900 - 92,600
19 - 42
61,700 - 105,800
28 - 48
75,000 - 150,000
34 - 68
92,600 - 178,600
42 - 81
121,300 - 220,500
55 - 100
Underwater provision hole standard standard standard standard standard standard
Auto grease provision hole standard standard standard standard standard standard
2 - Stroke remote control standard standard standard standard standard standard
Oil Regeneration System standard standard standard standard standard standard
Anti-blank fire interlock standard standard standard standard standard standard
Grease unit installed on breaker optional optional optional optional optional optional
Grease unit installed on excavator optional optional optional optional optional optional
Silenced box housing standard standard standard standard standard standard
Severe duty wear kit optional optional optional optional optional optional
FT-LB
CLASS
Recommended
Carrier Weight
lb/m tonne
16,000
121,300 - 220,500
55 - 100
12,000
92,600 - 178,600
42 - 81
10,000
75,000 - 150,000
34 - 68
8,500
67,700 - 105,800
28 - 48
6,500
41,900 - 92,600
19 - 42
5,000
39,700-77,200
18 - 35
Model
BXR160
BXR120
BXR100
BXR85
BXR65
BXR50
0 200 400 600 800 1000 1200 1400
Non-reinforced Concrete / Shale
Reinforced Concrete
Medium Rock
Hard Rock
Sizing the Breaker based on Production Rates
The values are non-binding guidelines and will vary depending on machine, operator and job conditions.
Production in Cubic Yards per 8 hour shift.
19. Optional Breaker Mounted Lube System
Available on models BX15 up to BXR160
a lubrication system provides a constant
supply of grease to the tool and bushing,
prolonging component life.
Optional Severe Duty Wear Kit
Available on models
BX20 up to BXR160
a severe duty wear
package protects the
breaker housing in
abrasive raking
applications.
Tools
Blunt
Chisel
Moil
INTEGRITY
AGILITY
STRENGTH
Features & Benefits
Recoil Energy Capture System
The effective oil regeneration system on
the BXR Series captures hydraulic oil used
in the downward stroke of the piston and
uses this oil to assist in lifting the piston
for the next blow. This design boosts blow
speed without the need for additional flow,
resulting in higher production rates.
Long / Short Stroke Selection
Operator controlled long or short stroke
selection on the BXR Series instantly shifts
between high blow energy (low speed,
long stroke) to low blow energy (high
speed, short stroke) with the flip of a
switch. This maximizes production rates
in varying material conditions.
Manual Speed Selection
The BX8 to BX40 breakers are equipped
with a manual high or low speed select
located on the breaker. Switching to
high speed allows for improved
production rates in softer material such
as concrete.
Anti-Blank Fire
An anti-blank fire on/off selector on the BX8 - BX40, and
an interlock on the BXR Series prevents the blank fire of
the tool, thereby reducing shock loading
to the retaining pins and front head.
Underwater Operation Port
A remote air port at the top of BX10 and larger breakers
allows for underwater operation with the addition of a
compressed air supply.
Remote Greasing
A remote located greasing port on the BX10 and larger
is situated near the top of the breaker close to the main
hydraulic circuit providing a convenient interface to
carrier-mounted remote greasing systems, the use of
which contributes to breaker longevity.
Exceptional Silence and Structural Integrity
Boxed section housings provide excellent strength, while
remaining lightweight. The suspended boxed housing
design reduces vibration to the carrier without metal-to-
metal contact.
Narrow Front Head
The narrow box-housing design is well suited to tight
trenching conditions. The narrow profile allows optimum
visibility and access when working in tight quarters.
21. Astec Australia’s Series of Portable Rock breakers offer an on-plant, road to operations, permanent solution to
portable and mobile crushing applications where safety & productivity are essential. Low profile design allows the
boom to be parked to the side and below the maximum travel height of the crushing plant for transportation. The
system is designed without a pedestal base, providing a small footprint for installation in confined spaces.
Modifications to the plant are minimal as the breaker system mounting base is designed to simply bolt on. Simple
Robust design provides a high lifting capacity, allowing for installation of large breakers with the capability of
breaking large hard oversize rock, while remaining lightweight.
COPPERHEAD
Rockbreaker
Boom System