Powder handling solutions Powder process Powder industries

1. Mixing
EQUIPEMENT
HOMOGENISE
INCORPORATE
FLUIDIFY
STIR
MIX
Powder Handling Solutions
NISE
RATE
Powder Handling Solutions

2. CONTENT
I 04
Ploughshare and blades discontinuous monorotor mixer 06
Ploughshare and blades continuous monorotor mixer
Examples of realisations
I 15
I 16
I 18
Technical characteristics
Examples of realisations
I 22
I 24
Birotor vertical mixer
Monorotor vertical mixer 26
I 28
I 30
I 32
I 36
I 38
I 40
01
AVAILABLE
CUSTOM
MADE
Means that the equipment can be
installed in ATEX zone
Means that design and options can be
customised
Means that the equipment is available
for testing at PALAMATIC PROCESS

3. Range of Mixers
Monorotor Mixer
Discontinuous
Ploughshare and blades
Monorotor Mixer
Discontinuous
Ribbon
High capacity and high
quality mixing
2 to 8 batches/h.
Low speed mixing of dry powders
and paste-like materials
Page 6
Page 18
Birotor Mixer
Continuous
Blades
4 to 34 m³ /h.
Simultaneous conveying and
mixing of two or more products
Page 32
Vertical Mixer
Discontinuous
500 to 3 000 liters
Mixing of dry, wet or sticky
materials
Page 24
Birotor Mixer
Discontinuous
Blades
48 to 2 800 liters
Mixing and homogenizing of several
materials in successive batches
Page 22
Conical Screw Mixer
50 to 5 000 litres
Delicate blending/mixing and
storage of materials
Page 28
IBC Blender
4 to 10 rotations/min.
Homogeneous, fast and simple
mixture of container contents
Page 30
02 03www.palamaticprocess.com/powder-machine/powder-mixer
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Monorotor Mixer
Continuous
Ploughshare and blades
Continuous mixing with suitable
for dry solids and incorporation of
liquids
Page 12

4. 04 05
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I
I
[+] Advantages
F
F
F
F
F
F
F
F
F
F
F
[+] Advantages
Monorotor Mixers 2 Operating modes
F Standard F Serratedf F SerratedF SmoothF Casing
F
F
production.
MIXING PLOUGHSHARES MIXING BLADES
F

5. 07www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer
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Monorotor mixer
06
I
Hygienic design
Possibility to add up to 20% of liquid
End bearing with sealing of the rotor available in different ver-
sions (optional air or nitrogen pressurizing)
Tank manufactured in carbon steel, wear-resistant steel ou
304L/316L stainless steel
External finish in stainless steel: satin finishing, polishing,
blasting
Wide range of mixing tools
Dispersion 20 gr./t.
Max. homogeneisation of the mixing: Number of froudes of 2.7
Temperature sensor
Liquid injection
device
Options
See all our options
on pages 16 - 17
I
Ploughshare & blades - Discontinuous
F Low maintenance:
F Choppers
Blade chopper Chalice chopper
F Short time of mixing (1 to
4 min.)
F No product degradation
Advantages
F Excellent reproducibility of
batches; maximum homoge-
neity of the mixings
MRS300 MRS800 MRS2000 MRS3000
Total volume of the tank 300 800 2 000 3 000
Max. working volume in liters* 770
Engine power in kW 22
I
Air or nitrogen
Material inlet
Material outlet
I
I
Capacity:
Objectives:
Tightness by air or nitrogen
blowing at low pressure
and flow
Ball rolls Braid
sealing
Braid
clamp
Lantern ring
F Ploughshare F Blade
Mixing tools
Monorotormixer
Discontinuous

6. 09www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer
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INSTALLATIONS
08
I
15° 60°
A B C Working capacity in dm³ Empty weight in kg
670
MRS 300 770 889
930
MRS 800 980
2 690 770
MRS 2000 2 960
MRS 3000 3 920 2 800
3 360
MRS 6000
MRS 8800
6 900
8 200
MRS 20000
6 888
I
F Discharging from bottom hatch F 15°* discharging F 60°* discharging
Discharge principles
A B
C
Monorotor mixer
Monorotormixer
Discontinuous
Ploughshare & blades - Discontinuous

7. 10 11www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer
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Modele A B C Working capacity in dm³ Empty weight in kg
2 690 770
3 030 2 280
3 900
3 360 3 600
2 000 2 200
2 380 7 600
II
A B C Working capacity in dm³ Empty weight in kg
690
770
2 920
3 920 3 000
2 000 3 360 3 800
2 200 2 200
6 900
2 800 8 000
A B
C
Monorotor mixer
I
Motorizations from 22 kW to 200 kW
Productivity: 2 to 15 batches / h. (depending on recipe and configuration of the machine)
Material residue < 0.1%
Shorter discharging time thanks to the unique unloading door system
Mixing tank manufactured in carbon steel, wear resistant steel or 304L/316L stainless steel
Exterior finish in stainless steel: satin finishing, polishing, blasting
B
C
A
F
material
Monorotormixer
Discontinuous
Ploughshare & blades - Discontinuous
Discharge principles

8. I
Manual cylinder or pneumatic actuator for slide valve
Adjustable slide valve
Adjustable flow by slide valve on outlet
Adjustable Filling rate from outside without stopping the
mixer
Minimum Residual in case of complete draining
Capacity from 2 to 1000 m³ / h. according to mixing recipe
and mixer configuration
Suspending the mixture
I
area.
I
A B C
Rate per length of stay in dm³/h.
50% filling
Weight when
empty
(kg)60 s. 180 s.
MRSC 300 2 220 670
770 920
930
3 670
MRSC 3 000 3 920 2 800
3 800
MRSC 6 000
MRSC 8 800
2 237 6 600
6 090 8 200
MRSC 20 000
6 888
F
granulated material.
Capacity:
Objectives:
A B
C
F
12 13F Ploughshare F Blades
Mixing tools
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/ploughshare-mixer
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Ploughshare & blades - Continuous
Monorotormixer
Continuous
Monorotor mixer

9. 31www.palamaticprocess.com/powder-machine/powder-mixer
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EXISTE
SUR
MESURE
Process Integration
Our design office teams conduct precise and detailed drawings of your installations via the
Solidworks software for a perfect integration of the process in your site.
1514
F FF
FF
F
rate production
F
F
F
Examples of installations
Ploughshare & blades monorotor mixer
p

10. F
To ensure sealing of the shaft.
EXISTE
SUR
MESURE
17
Pondéral
F
Wear lining, carbide charging of the tools, wear-resistant coating with easily re-
placeable plates, ceramic coating, Teflon® coating, stainless steel mesh.
F
To monitor and control the mixing of materials
16
F
For the addition of additive in the mix.
F
Validation of the quality of the batch.
F
For the management of air or nitrogen blowing.
F
To adjust the temperature of the mix inside the mixer
F
Materials adapted to your process constraints.
F
For agglomeration, granulating and coating process.
F
Set on the mixing tank.
For a full discharge of the mixer.
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F
F
A pressurized balloon allows the addition of liquid during the mixing phase.
OPTIONS Ploughshare & Blades monorotor Mixer

11. F Homogeneity of the
mixture
F Possible loading rate of the
mixer at 100%
F Gentle handling of the
materials without any damage
F Possibility of complete
discharge
Advantages
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Options
I
The discharging door reduces any unmixed product retention
The gasket ensures sealing of the tank
The discharge door is built into a tube for connection to any
downstream system (gravity flow, lock, screw...)
The operation of the discharge door is carried out by a pneu-
matic control system including: pneumatic cylinder, distribu-
tor, coil, limit switch
Dispersion 1 kg/ton
Pneumatic control box
Heating / cooling casing
Options
C300 C800 C2000 C3 000
manufacture
Total volume of the tank 300 800 2 000 3 000
Max. net capacity in liters 770
Engine power in kW 3
I
19
Capacity:
Objectifve: I
I
F F
Ribbon discontinuous
18
Monorotormixer
Discontinuous
Monorotor mixer

12. 21
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Download videos & plans from our website20
A B C D Net capacity in dm³
Weight when
empty in kg
670
670 763 270
770 930
930 690
980
2 690 770
2 920
3 920 2 090 2 700
3 360 3 800
2 067
2 862 6 900
2 706 8 000
I
I
A B C Net capacity in dm³
Weight when
empty in kg
670 270
770 889
930 690
980
2 690 770
2 920
3 920 2 700
3 360 3 800
6 900
8 000
Monorotor ribbon mixer
F FF
FF
FF
F Cacao mixing
F
EXEMPLES DE RÉALISATIONS
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Examples of installations
Monorotor ribbon mixer

13. OPERATING MODE
F Shorter discharge time due
to double discharge mouth
F Low residue (0-5,5% of the
volume)
F Short mixing time (5-30
sec.)
F Easy cleaning
Advantages
23www.palamaticprocess.com/powder-machine/powder-mixer/blades-mixer
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Birotor mixer
22
I
Capacity: 48 to 2 800 liters per batch
Coefficient of variation reached (CV): less than 3%
Mixing ratio: 1/100 000
High homogeneity (CV < 5%)
Bearing end with rotor sealing group in various versions
with optional air or gas pressurization
Double bomb bay discharge
Robust mixing tank manufactured in carbon steel or
304 L stainless steel
I
E
C D
C D E
Nominal volume
in liters
Operating capacity
in liters
Min. Max.
2 269 200 700
2 690 2 036
2 662 2 373 2 000 800 2 800
Options
Double casing
heating/cooling
Tank and rotor shaft
manufactured in 316L
stainless steel
Options
Recommanded
Blades discontinuous
F Shorter
to double d
I
Capacity:
Objectives:
I
Birotormixer
Bladesdiscontinuous
p

14. 25
Vertical mixer
I
Vertical move of the product
Soft brewing of all the contents
High quality mixing and short cycles
Filling level of 10% to 100% of the volume
Minimum space between the walls and belt to prevent any product agglomerate
No retention, continuous movement of the materials to be mixed
Load cells to inform the
process on the amount of
powder introduced
Inspection hatch
Options
F Compact size F External drive F Unloading valve F Large doors for maximal
accessibility
Advantages
F Clean In Place (CIP) F Multiple materials inlets
possible
F Polishing of welded compo-
nents for hygienic finish
F Can be installed on
weighing cells for dosing
Verticalmixer
24
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Mixing
capacity (l.)
A B C D E Power kW
990
2 000 620 22
22
3 000 30
2 780 37
2 260
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Birotor
Capacity:
Objectives: efficient mixing at
2 drive and2
p

15. 26
Monorotor
Capacity:
C
A
1461
0 406
0 300
D
1800
373
208
1590
746
B
Mixing
capacity (l.)
A B C D Power kW
880
2 600
2 000 2 600
3 000 2 200 22
30
27Download videos & plans from our website
F
Client:
Materials:
Installation details:
Client :
Materials:
Installation details:
Case studies
Verticalmixer
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I
F
p
Vertical mixer

16. 27www.palamaticprocess.com/powder-machine/powder-mixer/conical-mixer
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Conical screw mixer
Capacity:
Objective:
Options
Manual discharging valve
Trappe de visite
Options
I
F Compact size F Mild mixing, respect of the
materials
F Minimum residual material F Low energy consumption
Conicalscrewmixer
I
Mixing vessel manufactured in stainless steel 304L / 316L
Surface finish: satin finishing, polishing, blasting
Manual cylinder or pneumatic actuator for knife gate valve
Adjustable knife gate valve
Adjustable flow
Filling process adjustable without stopping the mixer
Minimum residual material in case of complete emptying
Possibility of a mobile mixer
I
Advantages
28
Step 1 Step 2 Step 3
29
SENSOFROTATION
FILLING LEVEL
P
D
B
3x120°
P
B 2 200
D 730 822
Weight 300 600 700 800 900
Volume net 200 300 600 2 000 3 000
Power kW
F

17. F Variable mixing speeds F Control panel: ergonomic F Uniform mixture
Advantages
F Secured locking of the
container
I
Manufacturing
Control:
Engine
Security
Rate:
Capacity:
Objective:
30 31Download videos & plans from our website
IBC blender
I
platform
conical valve
1
2
3
Technical Characteristics
IBCblender

18. F Homogeneous conveying
and mixing
F Self-cleaning rotors F Powers adapted to demandF Adjustable blades with or
without wear protection
Advantages
33www.palamaticprocess.com/powder-machine/powder-mixer/blades-mixer
Download videos & plans from our website32
I
Possibility to add up to 20% liquid
Robust mixing tank made of carbon steel or stainless steel
304L / 316L
Trough shaped tank with bolted or welded flanges
Gasket at the passage of the shaft supporting the rotor,
external bearings
Driven by gear motor with hollow shaft or coupling
F
lime.
I
A B C I J K N O P Q R S T X
Installed
power in kW
Rate in
m³/h.
Kg
390 2 003 2 228 96 390
70 3 329 703 700
80 3 929 870
90 870
Options
Antiwear coating
Liquid additive system
Options
The horizontal shaft continuous mixers consist of:
Blades continuous
[+] Most common application
F
F Sludge granulation
F
F
PC
X
Q
O
A
N
J
T
S
T K
I
R
Capacity:
Objectives:
I
Material inlet
Clamp
Material outlet
Birotormixer
Bladescontinuous
Birotor Mixer
Vue 1 Vue 2
1
2
p

19. 3534
I
2
2
1
7
2
4
3
5
6
Sludge processing facility
F
F
F
F
F
Sack discharging and conveying of sewage sludge
Belt filter Sludge centrifuge Belt conveyor
Screw conveyor Double shaft mixer with blades Dosing system for incorporation
of lime
Filter press
Blades continuous
Birotormixer
Bladescontinuous
Birotor Mixer
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20. Examples of installations
3736
F
F
F
Client:
Materials:
Objectives:
PALAMATIC PROCESS equipment:
Client:
Material:
Objectives:
PALAMATIC PROCESS equipment:
Client:
Materials:
Objectives:
PALAMATIC PROCESS equipment:
F
F
F
Client:
Materials:
Objectives:
PALAMATIC PROCESS equipment:
Client:
Materials:
Objectives:
PALAMATIC PROCESS equipment:
Client:
Materials:
Objectives:
Characteristics:
PALAMATIC PROCESS equipment:
www.palamaticprocess.fr/machines-industrielles/melangeur-industriel
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21. AUTOMATION
& ELECTRICITY
1339
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/automation-and-control-plc-pal-touch
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®
Equipment and programs used:
Automation&Electricity
6012-3000
21
F1
2625
F5
3970HT
3588 HT
1770
COULOIR VIBRAN
RE.002.0.50
F31
38

22. Test Plant
I
41
Testplant
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I 3
Step 2 - During Test Step 3 - After TestStep1 - Before Test
F
F C
F
F
F
F
F
F
I
300
2,400
35
35 feet of ceiling
all types of products
2 support engineers
ATEX
+ 300configurations
300300 fi
I
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23. contact@palamatic.fr
Service Commercial : +33 (0)2 22 93 63 08
contact@palamatic.fr
Service Commercial : +33 (0)2 22 93 63 08
FILLING SOLUTIONS FOR BIG BAG AND OCTABIN
EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN
SACK SOLUTIONS
CARDBOARD AND DRUM SOLUTIONS
SOLUTIONS FOR PNEUMATIC CONVEYING
SOLUTIONS FOR MECHANICAL CONVEYING
CRUMBLING AND GRINDING EQUIPMENT
SIFTING EQUIPMENT
CONTAINERS AND STORAGE SOLUTIONS
DOSING EQUIPMENT
MIXING EQUIPMENT
FLOW AND CONNECTION
INDUSTRIAL DUST COLLECTING EQUIPMENT