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Les-edu.com Language / Engineering / Science
About
les-edu specialises in Language,
engineering, science education.
but our mission goes beyond
that. we are here to make online
learning more exciting, Founded
in Indonesia we are now
headquartered in Jakarta.
Website: http://eng.les-edu.com
E-mail: info@les-edu.com
Fundamental of Control and
Safety System
for Engineers and Technicians
Les-edu.com Language / Engineering / Science
MODULE 1:
 Introduction to PLC System
MODULE 2:
 Basic Control Theory
MODULE 3:
 PLCs in Large Scale Application -> Integrated Control (and Safety) System
MODULE 4:
 Control System project Study case
THE PROGRAM
Les-edu.com Language / Engineering / Science
a) Understand the PLC system fundamentals
b) Understand the basic control theory in particular the PID
Control as the predominant control method in the Process
Industry
c) Poses solid fundamental in Control System Architecture
design
d) Overview on a typical Control System Project and identify
the required resource to produce Control System
Engineering deliverables
LEARNING OUTCOME
Les-edu.com Language / Engineering / Science
MODULE 1
Introduction to PLC System
Les-edu.com Language / Engineering / Science
PLC - Introduction
 Historical Background
 PLC - programmable logic controller
 PLC implements logic control functions by
 means of a program
Les-edu.com Language / Engineering / Science
History
The Hydramatic Division of the General Motors Corporation
specified the design criteria for the first programmable
controller in 1968 Their primary goal.
To eliminate the high costs associated with
inflexible, relay-controlled systems
• The controller had to be designed in modular form, so that sub-
assemblies could be removed easily for replacement or repair.
• The control system needed the capability to pass data
collection to a central system.
• The system had to be reusable.
• The method used to program the controller had to be simple,
• so that it could be easily understood by plant personnel.
Les-edu.com Language / Engineering / Science
Development
1968  Programmable concept developed
1969  Hardware CPU controller, with logic
instructions, 1 K of memory and 128 I/O points
1974  Use of several (multi) processors within a PLC
- timers and counters; arithmetic operations; 12 K of
memory and 1024 I/O points
1976  Remote input/output systems introduced
Les-edu.com Language / Engineering / Science
Development
1977  Microprocessors - based PLC introduced.
1980  Intelligent I/O modules developed Enhanced
communications facilities Enhanced software features
(e.g. documentation) Use of personal microcomputers
as programming aids.
1983  Low - cost small PLC’s introduced.
1985  Networking of all levels of PLC, computer
and machine using SCADA software.
Les-edu.com Language / Engineering / Science
Discrete State Control
Les-edu.com Language / Engineering / Science
Example
Les-edu.com Language / Engineering / Science
State Diagram
Les-edu.com Language / Engineering / Science
State Diagram
State variables:
X1: pump;
X2: valve.
X1: X1=0: pump off
X1=1: pump on
X2: X2=0: valve is closed
X2=1: valve is open
Les-edu.com Language / Engineering / Science
State Diagram
1) Open the valve if it is closed and the level of liquid in the tank
is less than the desired level L (LLS=0), or keep the valve open
if LLS=0.
2) Close the valve if it is open and the level of liquid in the tank is
equal to or greater than the desired level L (LLS=1), or keep the
valve closed if LLS=1
3) Turn the pump on if it is off and the valve is open and LLS=0, or
keep the pump on if it is already on and the valve is open and
LLS=0
4) Turn the pump off if it is on and LLS=1, or keep the pump off if
LLS=1
Les-edu.com Language / Engineering / Science
LIVE WEBINARS
 Pelajar akan mendapatkan 12 sesi live interactive dengan
pengajar dan siswa lainnya dari daerah yang berbeda.
 Tiap webinar akan berlangsung selama 90 menit kemudian
dilanjutkan dengan sesi tanya jawab selama 30 menit.
 Yang pelajar butuhkan hanya koneksi internet yang memadai,
speakers dan sebuah microphone.
 Paket software dan cara setup akan dikirimkan sebelum
program dimulai. Hubungi kami untuk detail jadwal sesi
webinar.
Learn more with our instructor.
Please visit: http://eng.les-edu.com
E-mail: info@les-edu.com
Les-edu.com Language / Engineering / Science
FORMAT PRESENTASI
 Program bersertifikasi ini memuat aplikasi nyata di dalam
industry Instrument, Automation dan menggunakan
pendekatan yang melibatkan self-study, interactive online
webinars dan latihan tugas. Program ini terdiri dari 4 module,
dalam periode 3 bulan.
 Beberapa module akan melibatkan latihan praktek dan
aktifitas group.dalam module tertentu akan ada tugas
membaca disertai dengan pelatihan memecahkan masalah.
Para peserta akan mendapatkan bimbingan dari pengajar dan
koordinator kursus selama dalam program ini.
 Materi baca akan disampaikan dalam format electronic (PDF)
sebelum kelas (webinar) dimulai. Presentasi dan diskusi group
akan diadakan secara live dan menggunakan interactive
software system. Seluruh tugas akan dikirimkan dalam format
electronic dan jika memungkinkan, latihan praktek akan
menggunakan simulasi software dan remote labs
Les-edu.com Language / Engineering / Science
KEUNTUNGAN LIVE E-LEARNING
 Menghadiri kursus di dalam kelas secara online bersama pengajar
dan sesama pelajar.
 Meningkatkan kemampuan dan menambah pengetahuan anda
tanpa harus menyita waktu yang sangat berharga dan tanpa perlu
meninggalkan aktifitas rutin anda.
 Menerima informasi dan materi dalam format yang mudah untuk
dipelajari
 Belajar di dalam perjalanan – yang anda butuhkan hanyalah koneksi
internet.
 Mendapatkan dukungan penuh dari pengajar dan kordinator
program selama mengikuti kursus.
 Berinteraksi dengan teman sekelas dan instruktur perpengalaman
yang menambah networking di industry instrument & automation
 Belajar langsung dari praktisi ahli di bidangnya
 Live interaktif webinars, bukan hanya ‘book atau recording di dalam
web.
Les-edu.com Language / Engineering / Science
GROUP TRAINING
o Kami dapat menyediakan training / seminar di tempat yang
anda inginkan. On-site training dapat disesuaikan dengan
mendatangkan instruktur ke tempat dan waktu yang sesuai
dengan kenyamanan anda!
detail proposal silahkan hubungi kami via e-mail: info@les-edu.com

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Fundamental control and safety system

  • 1. Les-edu.com Language / Engineering / Science About les-edu specialises in Language, engineering, science education. but our mission goes beyond that. we are here to make online learning more exciting, Founded in Indonesia we are now headquartered in Jakarta. Website: http://eng.les-edu.com E-mail: info@les-edu.com Fundamental of Control and Safety System for Engineers and Technicians
  • 2. Les-edu.com Language / Engineering / Science MODULE 1:  Introduction to PLC System MODULE 2:  Basic Control Theory MODULE 3:  PLCs in Large Scale Application -> Integrated Control (and Safety) System MODULE 4:  Control System project Study case THE PROGRAM
  • 3. Les-edu.com Language / Engineering / Science a) Understand the PLC system fundamentals b) Understand the basic control theory in particular the PID Control as the predominant control method in the Process Industry c) Poses solid fundamental in Control System Architecture design d) Overview on a typical Control System Project and identify the required resource to produce Control System Engineering deliverables LEARNING OUTCOME
  • 4. Les-edu.com Language / Engineering / Science MODULE 1 Introduction to PLC System
  • 5. Les-edu.com Language / Engineering / Science PLC - Introduction  Historical Background  PLC - programmable logic controller  PLC implements logic control functions by  means of a program
  • 6. Les-edu.com Language / Engineering / Science History The Hydramatic Division of the General Motors Corporation specified the design criteria for the first programmable controller in 1968 Their primary goal. To eliminate the high costs associated with inflexible, relay-controlled systems • The controller had to be designed in modular form, so that sub- assemblies could be removed easily for replacement or repair. • The control system needed the capability to pass data collection to a central system. • The system had to be reusable. • The method used to program the controller had to be simple, • so that it could be easily understood by plant personnel.
  • 7. Les-edu.com Language / Engineering / Science Development 1968  Programmable concept developed 1969  Hardware CPU controller, with logic instructions, 1 K of memory and 128 I/O points 1974  Use of several (multi) processors within a PLC - timers and counters; arithmetic operations; 12 K of memory and 1024 I/O points 1976  Remote input/output systems introduced
  • 8. Les-edu.com Language / Engineering / Science Development 1977  Microprocessors - based PLC introduced. 1980  Intelligent I/O modules developed Enhanced communications facilities Enhanced software features (e.g. documentation) Use of personal microcomputers as programming aids. 1983  Low - cost small PLC’s introduced. 1985  Networking of all levels of PLC, computer and machine using SCADA software.
  • 9. Les-edu.com Language / Engineering / Science Discrete State Control
  • 10. Les-edu.com Language / Engineering / Science Example
  • 11. Les-edu.com Language / Engineering / Science State Diagram
  • 12. Les-edu.com Language / Engineering / Science State Diagram State variables: X1: pump; X2: valve. X1: X1=0: pump off X1=1: pump on X2: X2=0: valve is closed X2=1: valve is open
  • 13. Les-edu.com Language / Engineering / Science State Diagram 1) Open the valve if it is closed and the level of liquid in the tank is less than the desired level L (LLS=0), or keep the valve open if LLS=0. 2) Close the valve if it is open and the level of liquid in the tank is equal to or greater than the desired level L (LLS=1), or keep the valve closed if LLS=1 3) Turn the pump on if it is off and the valve is open and LLS=0, or keep the pump on if it is already on and the valve is open and LLS=0 4) Turn the pump off if it is on and LLS=1, or keep the pump off if LLS=1
  • 14. Les-edu.com Language / Engineering / Science LIVE WEBINARS  Pelajar akan mendapatkan 12 sesi live interactive dengan pengajar dan siswa lainnya dari daerah yang berbeda.  Tiap webinar akan berlangsung selama 90 menit kemudian dilanjutkan dengan sesi tanya jawab selama 30 menit.  Yang pelajar butuhkan hanya koneksi internet yang memadai, speakers dan sebuah microphone.  Paket software dan cara setup akan dikirimkan sebelum program dimulai. Hubungi kami untuk detail jadwal sesi webinar. Learn more with our instructor. Please visit: http://eng.les-edu.com E-mail: info@les-edu.com
  • 15. Les-edu.com Language / Engineering / Science FORMAT PRESENTASI  Program bersertifikasi ini memuat aplikasi nyata di dalam industry Instrument, Automation dan menggunakan pendekatan yang melibatkan self-study, interactive online webinars dan latihan tugas. Program ini terdiri dari 4 module, dalam periode 3 bulan.  Beberapa module akan melibatkan latihan praktek dan aktifitas group.dalam module tertentu akan ada tugas membaca disertai dengan pelatihan memecahkan masalah. Para peserta akan mendapatkan bimbingan dari pengajar dan koordinator kursus selama dalam program ini.  Materi baca akan disampaikan dalam format electronic (PDF) sebelum kelas (webinar) dimulai. Presentasi dan diskusi group akan diadakan secara live dan menggunakan interactive software system. Seluruh tugas akan dikirimkan dalam format electronic dan jika memungkinkan, latihan praktek akan menggunakan simulasi software dan remote labs
  • 16. Les-edu.com Language / Engineering / Science KEUNTUNGAN LIVE E-LEARNING  Menghadiri kursus di dalam kelas secara online bersama pengajar dan sesama pelajar.  Meningkatkan kemampuan dan menambah pengetahuan anda tanpa harus menyita waktu yang sangat berharga dan tanpa perlu meninggalkan aktifitas rutin anda.  Menerima informasi dan materi dalam format yang mudah untuk dipelajari  Belajar di dalam perjalanan – yang anda butuhkan hanyalah koneksi internet.  Mendapatkan dukungan penuh dari pengajar dan kordinator program selama mengikuti kursus.  Berinteraksi dengan teman sekelas dan instruktur perpengalaman yang menambah networking di industry instrument & automation  Belajar langsung dari praktisi ahli di bidangnya  Live interaktif webinars, bukan hanya ‘book atau recording di dalam web.
  • 17. Les-edu.com Language / Engineering / Science GROUP TRAINING o Kami dapat menyediakan training / seminar di tempat yang anda inginkan. On-site training dapat disesuaikan dengan mendatangkan instruktur ke tempat dan waktu yang sesuai dengan kenyamanan anda! detail proposal silahkan hubungi kami via e-mail: info@les-edu.com