Mes is remedy for herbal health company production challenges

PUBLICPUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2018 Rockwell Automation TechED™ Event #ROKTechED
Infinitus China
MES is Remedy for Herbal Health Company Production Challenges
Lillian Li
IT Director, Infinitus China
Jun 12, 2018

3Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2018 Rockwell Automation TechED™ Event #ROKTechEDPUBLIC
Agenda
I n f i n i t u s C h i n a I n t r o d u c t i o n
S m a r t M a n u f a c t u r i n g i n I n f i n i t u s
M E S f u n c t i o n a r e a s a n d b e n e f i t s
I n t e g r a t i o n a n d A r c h i t e c t u r e
S e s s i o n s u r v e y

Infinitus China Introduction

Infinitus
China
Direct Selling

Century Legend
LEE KUM KEE since 1888
Advocating the premium
culture of Chinese cuisine
1st Generation
Mr. Lee Kum Seung
2nd Generation
Mr. Lee Siu Nam
3rd Generation
Mr. Lee Man Tat

Lee Kum Kee Sauce Group LKK Health Products Group
Lee Kum Kee Group
Infinitus Others

Healthy life
INFINITUS since 1992
Advocating the premium culture of Chinese
regimen and creating a balanced ,rich and
harmonious healthy life.
Infinitus
Member of Lee Kum Kee Health Products Group
The leader of Chinese herbal health products
President Mr. Zhao Yunhong
and Chairman Mr. Lee Man Tat
Chairman Mr. Sammy Lee

Canada
2016
Hong Kong,China
2010
Taiwan,China
2010
Malaysia
2010
Singapore
2016
China
1992
30 Branches
30 Customer Service Centers
More than 7000 Franchised Stores
China Market Overseas Market
Since 2010
Global Market

Business Scale
 Recorded double-digit growth for 10
consecutive years
 Accomplished historical breakthrough
by establishing leading position in the
industry and reshaping the competition
landscape
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Products
& Brand 5 Series, 6 Brands, 145 Products
Products
TOP 3 in Brand Awareness
TOP 2 in Brand Reputation
Brand Awareness
and Reputation
In 2017, Infinitus ranked 45th in
China's 500 Most Valuable Brands.
Brand value of RMB 65.869 billion
1st in Health Food DS Industry
1st in Health Food Industry
1st in Chinese Herbal Health Food Industry
Market Share Brand Valuation

Production Bases
Guang
Dong
Liiao Ning
Major Production Bases in Northern and
Southern China：By 2019, Infinitus' annual
capacity of product supply will exceed
RMB 50 billion
Nomination of “National Accredited
Laboratory”, and Xinhui Production Base
has passed the British FAPAS heavy metal
level test
Acquirement of international certifications
including ISO 9001:2015、FSSC 22000:V3、
HACCP、ISO22716:2007(E)/GMPC(US)2008,
and being recognized as High and New-
Technology Enterprise
Yingkou Production Base
Investment：RMB 1.5 billion
(1st phase)
Area：350,000 square meters
Xinhui Production Base
Investment：over RMB 3 billion
Area：200,000 square meters

Infinitus Vision
Infinitus will create history
Infinitus will be No. 1 in China
Infinitus will be No. 1 in the world

Smart Manufacturing in Infinitus

Smart Manufacturing
Leadership Coalition, NNMIs Industrie 4.0
Made in China 2025Industrie du
Futur
Manufacturing Innovation 3.0
Produktion 2030
Make in India
Industrial Value
Chain Initiative
(IVI)
Innovate
UK
ABII - Associação
Brasileira de
Internet Industrial
GLOBAL INITIATIVES
全球范围的智能制造发展战略

MES Project Goals for Infinitus
Automation
基础自动化
Paperless
无纸化
Informatization
Manufactory
制造执行信息化
Information
Integration
信息化集成

Process Flow Chart
Herb
Material
Warehouse
Pretreatment/
Weighing
Extract
Alcohol
precipitation
Weighing/Mix/
Belt Drying
Cold
Warehouse
(Intermediates,
Packing
materials)
Warehouse
Paste
Paste/Powder
Powder
Chinese Herb
Material
Weighing/
Blending
GranulationFilling
Finish
Goods
Warehouse
Solid Preparation Workshop
Oral Liquid Workshop
Extract Workshop
Weighing/
Blending
Filling
Packing
SterilizationPacking

Facilities

Milestones
Yingkou Production Base
Phase 1：
2017/4-
2018/2
Facilities：
Extract,
Cosmetic
Phase 2：
2018/1-
2018/10
Facilities：
Oral liquid #1
Phase 3：
…
…
Facilities：
Solid Preparation,
Oral liquid #2
Phase 1：
2018/3-
2019/1
Facilities：
Extract,
Solid capsule
Phase 2：
…
Facilities：
Solid tablet
Phase 3：
…
Facilities：
Oral liquid
Xinhui Production Base

MES Functional Areas and Benefits

Functional Areas
Dispensing
Material
Management
Recipe
Management
Equipment
Management
EBR SCADA
Order Management
Quality
Management

Function and Benefit
Order Management
• Create/Dispatch Work Order in ERP
• Input material consumption in ERP manually
• Input labor hours in ERP manually
• Paper work order at shop floor
• Order progress report manually
• Create Work Order in ERP
• Transfer WO to MES automatically via ERP/MES interface
• Split to sub-batch order in MES, expand and release order to
work station
• Executes production order and informs ERP on the progress
of production processes
• Collect material consumption, equipment hours, etc., output to
ERP via interface
Before After

Material Issue
• Create in ERP
• Calculate quantity according to only
production order but no WIP and storage
on shop floor
• Create in MES
• Calculate quantity according to production
order, WIP and storage on shop floor
• Reduce manual operations, reducing risk
Before After

Weighing&Dispensing
• Operate manually
• Write record information manually, include
material identification, quantity, lot number, etc.
• Count the demand quantity but not actual out
quantity in WMS
• Input material transfer quantity in ERP
• Operations guided by MES instructions
• Calculate quantity according to Master Recipe and material
lot information
• Scan material label to identify material efficiently
• Communicate with weighing device
Before After

Label to Material & Equipment
• No label
• Paper card for equipment
• Inventory managed manually
• Manage equipment status manually
• Risk of regularity compliance
• Label and Barcode to material
• Label and QR Code to equipment
• Scan barcode to avoid feed error
• Scan QR Code to check equipment status,
avoid cross contamination
• Material balance calculation
• Reduce risk of regularity compliance
Before After

EBR
• SOP, Batch Record, Instructions all on paper
• Ignoring of operation steps
• Input data manually
• Risk of data integrity
• Difficult to update format
• Electronic SOP, instructions
• Do what you must do
• Real-time EBR
• Fully data integrity
• Version management
Before After

Quality Exception Review, Track & Trace
• Deviation record on paper
• Batch record review inefficient
• Difficult to track and trace
• Deviation triggered by configured condition,
comply to QbD
• Reduce time of EBR review by Exception Review
• Record all operations with traceable timestamp
Before After

Report and KANBAN
• Gathering data while shifts rotate
• Summarize data and make report manually
• Bulletin on white board, update manually
• Low efficiency, poor timeliness, low accuracy
• Create report automatically, query or sending by email
• Real-time data, absolute accuracy
• Show bulletin on LCD screen
AfterBefore

Data Integrity
• Keep data on paper manually
• No integration between ERP, PLM, WMS,
QMS, LIMS, DCS and automatic equipment
• Data error, missing, tamper
• Integrate MES with
• Level 4:ERP, PLM
• Level 3: WMS,QMS, LIMS
• Level 2, 1, 0: SCADA/DCS/Weighing Device
• CSV Service
Before After

SCADA/DCS
• SCADA/DCS connects to equipment PLC
• Remote visualization of equipment running
status
• Pull the data from Level 2 system to
historical databank
• Realization of trend and SPC analysis
• All equipment is a data island
• No historical data
• Invisible equipment status
• Copy the data from equipment is recorded
manually
Before After

Integration and Architecture

Relationship with other systems
Financial
Management
Cost
Management
Production
Planning
Sales
Management
Purchasing
Management
Automation
Control
Manufacturing
Management
WCS
Equipment
Control
Workshop
Equipment
Energy
Equipment
Weighing
Equipment
Instrument
Measurement
Equipment
HVAC
Equipment
Purified
Water
Equipment
Stackers
Smart Cars
Lane Stacker
Equipment
Automatic
Weighing &
Distribution
Equipment
EMS&SCADA HVAC
System
Purified
Water
System
Automatic
Weighing and
Distribution
System
WMS
Master Data
Management
Recipe
Management
Operational Planning
Management
Process Quality
Management
Production Execution
Management
Material
Management
Systems Integration
Management
Field Equipment
Management
LIMS
CDS, SDMS
Operational
Management
Product Lifecycle
Management
Systems

Network Architecture
IDC
Virtualization
Office
Solid Preparation Workshop Oral Liquid Workshop Extract Workshop

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Editor's Notes