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September 2018
Delivering Customized Laser Solutions with High-Quality Standards and Safety
THE10MOST
VALUABLE
MANUFACTURING
COMPANIES
CTURINGMANUFACTURINGCTURING
CNC
Nilesh Ramani
Director
Industry 4.0
Smart Factory:
The New
Frontier in the
Manufacturing
Industry
Expert’s View
Point
Analytics: A trend
for the future of
Manufacturing
Editorial
Embracing
Technological
Innovation for
Excellence
echnologicalinnovation is changing the way that we do business. It changes
Tthe way that we create impact, how we work effectively and efficiently and
how we measure our success. The changing tech landscape creates immense
opportunityandchallenges,andwhatthepossibilitiesareforthefuture.
India’s large population of engineers, cost competitiveness, and skilled workers are
driving the growth of the manufacturing industry. It is emerging as a favorite
destination for global manufacturers to set up their manufacturing plants. Strong
Government Initiatives such as 'Make in India’, ‘Foreign Direct Investments’ and
favorablegovernmentpolicieshavefurtheraidedthegrowthofthisindustry.
According to independent reports, it is contributing to seventeen percent of real
GDP and employing about twelve percent of India’s labor force. India is becoming
one of the most lucrative options for manufacturing industry to prosper.
ManufacturingholdsthekeypositionintheIndianeconomy. Revenuesinthissector
have risen from US$ 26.5 billion to US$ 43.5 billion at a CAGR of 5.66 percent
duringFY08-17.
Technology and innovation is the key to expand the manufacturing base in the
country. It is increasing India's presence in the global market. Innovation in product
and process has received a boost due to growing research and development. Indian
manufacturing sector is now replete with innovation has become outstanding
illustration globally. Technological development is the most fundamental factor
which fostering the growth of this sector. The Indian manufacturing industry has
recognized the significance of industry 4.0 and has now made it part of its long-
standing business strategy. Various tech giants, as well as SMEs, are embracing the
new-age technologies to achieve excellence in product manufacturing. A recent
trend such as smart factory is attracting domestic as well international players of
manufacturing.
With its strong performance, the Indian economy has been able to instill confidence
in a larger sector of business. The industry overcomes all challenges and adapts
numerous immediate changes like an implementation of GST and industry 4.0.
Now, the key expectation from the government is to create the stable and clear
policyenvironmentthatcanfacilitatelong-termbusiness andinvestmentplanning.
Abhijeet kakde
Abhijeet kakde
Copyright © 2018 Insights Success, All rights reserved. The content and images used in this magazine should not be reproduced or
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Off. No. 513 & 510, 5th Flr., Rainbow Plaza, Shivar Chowk,
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Editor-in-Chief Pooja M. Bansal
Database Management Prashant Chevale
Technology Consultant Swapnil Patil
Circulation Manager Vivek Bangade
Research Analyst David
Business Development Executives
Ashwini , Tejaswini
Contributors
September, 2018
Asha Bange
Art Editor
Business Development Manager Akansha Garewal
Visualiser
Mayur Koli
Marketing Manager Dhruv Apte
Picture Editor Alex Noel
Art & Design Director Amol Kamble
Managing Editor
Co-designer Savita Pandav
Rajarshi Chatterjee
Senior Editor Shraddha Deshpande
Anmol, Apurva
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We are also available on :
Cover Price : RS. 150/-
Executive Editor Abhijeet Kakade
Component 4.0
Cloud Manufacturing:
A New Trend in the
Manufacturing Industry
Production Intel
The Stance and
Revolution
of CNC Machines
28
Delivering Customized Laser Solutions
with High-Quality Standards and Safety
Industry 4.0
Smart Factory:
The New Frontier
in the Manufacturing
Industry
Articles
8
34
40
Cover Story
G3S Components
Manufacturing and Supplying
Precision Engineering
Components and Assemblies
Hurco India
Pioneer of CNC
Machine Tool Technology
Modular Profile
Machineries
Pioneer of Manufacturing
International
Standard Machinery
Did You Know?
Unbelievable Facts about
Indian Manufacturing Sector
Most People Didn’t Know
C O N T E N T S
GINDUMAC INDIA
Offering World-class
Products and
Services for CNC
Machining Processes
INTERVIEW
WITH
INSIGHTS
SUCCESS
Analytics: A trend
for the future
of Manufacturing
Expert’s View Point
16
3820 26
22 32
The Zest for Quality and Customer Satisfaction
10MOST	
THE
VALUABLE
CNC	MANUFACTURING COMPANIES
“Quality is Everyone’s Responsibility”- Edwards Deming, American Engineer
Manufacturing process is made up of long chain of separate as well as complex activities. Quality is the key
factor to establish a successful business and plays crucial role in the production process.it is continues process
which requires combined efforts of whole team. Manufactures are needed to ensure that quality is maintained
at every stage of production.
In this edition, we introduce “The 10 Most Valuable CNC Manufacturing Companies” in 2018, in order to
assist businesses to choose their right CNC manufacturing companies. Assessing the scenario in versatile
perceptions our magazine, has brought light into the companies, who have flaunted some excellent CNC
manufacturing companies which provides utmost quality of product. This list will lessen the search of
organization that has perfect CNC Manufacturing companies.
In this issue, we have specially featured Scantech Laser Pvt. Ltd., as cover story. Scantech Laser is providing
custom-made solutions into a wide range of laser applications in diverse fields like automobiles, medical,
pharmaceuticals, electronics, semiconductors, fabrication, and many others.
Hurco India Pvt. Ltd has been leading the industry in CNC machine tool technology providing end to end
solution to customers with the help of a wide range of manufacturing products. G3S Components is an ISO
9001:2008 certified company which manufactures and supplies precision engineering components and
assemblies. Modular Profile Machineries Pvt. Ltd is delivering industrial automation solutions and
machinery of international standards to manufacturing companies. Haas Automation India Pvt. Ltd. offers a
full line of American-made high performance products for all machining needs. Electronica HiTech Machine
Tools is pioneer in manufacturing of CNC Lathes, Electric Discharge and Wire Electric discharge machines
TaeguTec Noida is a leading supplier of modern machining solutions to a wide variety of industries such as
automotive, mold and die, aerospace, power generation and many others. Raltech Precision Engineering Pvt.
Ltd. is a High Tech CNC Machine Shop recognized for its engineering capabilities and management
excellence. Walter Tools India Pvt Ltd is leading metalworking company offers a wide range of precision
tools for milling, turning, drilling and threading applications. Macpower CNC Machines is one of the India’s
fastest growing CNC manufacturing Companies providing the best manufacturing solutions in order of
technological excellence.
We also have GINDUMAC INDIA Pvt. Ltd as interview with insights success. GINDUMAC INDIA Pvt.
Ltd. is offering high-quality machinery, full services and best prices to metal working and plastics processing
manufacturers in India.
Our in-house editors have come up with some adroitly written articles such as The Stance and Revolution of
CNC Machines, Smart Factory: The New Frontier in the Manufacturing Industry, and Cloud
Manufacturing:A New Trend in the Manufacturing Industry.
We have included article like Analytics: A trend for the future of Manufacturing written by Siddhi Sachin
Pise, Managing Partner of Micro Precision.
It’s time to flip the pages and enjoy technological experience with a feeling of reading pleasure.
Delivering Customized Laser Solutions
with High-Quality Standards and Safety
We used advanced laser
technology and best-sourced
materials from world’s renowned
companies to ensure durability,
reliability and high efficiency
of products
Cover Story
10MOST	
THE
VALUABLE
CNC	MANUFACTURING COMPANIES
Nilesh Ramani
Director
department which has a direct effect on the global revenue
earning of the company. He has taken active leadership in
developing and enhancing the process to achieve the
company’s goals and vision in India.
Excellence in Providing Laser Solutions
Scantech Laser is worldwide known for its technical
innovations in various fields of custom laser applications.
While buying custom laser applications it is important to
understand the needs first. The company is very well known
for the customer-centric approach, where machines are
tailored as per client’s specification for quality production
and cost-effectiveness. Apart from custom laser machine
manufacturing it also offers a wide range of machines like
laser marking machines, laser welding machine, laser-
drilling machine, and laser cutting machine according to
client’s requirement.
Being one of the reputed global laser machine
manufacturing companies, Scantech laser has contributed in
the growth of many industries including electrical,
pharmaceutical, textile, jewelry, automobile, and many
other heavy engineering industries. Scantech is closely
associated with many laser job shops. Apart from serving
global clients with latest laser products and applications, the
company also provides support services in hardware,
software, spares, and design. The company believes in
placing customer’s needs at the forefront while
manufacturing their laser applications by spending valuable
time with customers, mapping customer needs, and
urgency.
Time is changing and so is the world’s outlook
towards India.India is emerging as the new hotspot
destination in Asia for companies to set up their
manufacturing plants. With the assistance of strong
government initiatives and business plans, the Indian
manufacturing sector is continuously rising to the greater
heights. Today, many industrial segments require precision,
improved quality, and quick turnaround of their
manufacturing processes with minimal human interference.
These can be accelerated by modern technologies. One of
the most efficient technologies in this era is the laser
technology, owing to tremendous power, flexibility, speed,
and best quality of execution. Laser technology is widely
used in diverse fields ranging from automobile to medical,
electronics to semiconductors, diamond to jewelry, and
among many others.
By seeing the massive but unexplored potential of laser
industry, was established in 1991Scantech Laser Pvt. Ltd.
to fulfill needs of the manufacturing industry. G.S. Parkhe
industrial merit prize winner (1998) for indigenous
developing laser system, Scantech has processed over five
hundred laser applications and has ten patents for various
types of laser machines. With ,technical experience core
competency and cost-effectiveness, , the company is poised
to deliver the to their clients.highest quality laser products
Trailblazers of Scantech Laser
Naren Shikarkhane, Founder, Chief Technologyand
officer at Scantech Laser is charting the course for the
future of the company. With his extensive knowledge of
laser technology, Naren marked his presence all over the
globe. He is listed in the Marquis who’s who in science and
engineering for US publication. He is also the member of
the Optical Society of America and the Indian Laser
Association. Naren has authored many technical papers
which have been published in leading professional journals.
He attributes his company’s success to its dedicated staff.
He proudly says that the main reason behind all the growth
of the company is its dedicated employees and that is what
helps them to differentiate from any other company.
Nilesh Ramani Directoris the at Scantech who
contributed in the company with his progressive thought
process and guidance to expand its operations on a global
scale. Nilesh has extensive shop floor training experience in
practical applications of laser processes. He has combined
his industrial experience and learning to educate and advise
their clients to enhance productivity and reduce cost
through effective application of laser processes. He is
accountable for Scantech’s design and development
We firmly believe
in offering the best
solutions, ethical
guidance, proficient
training, and bother
free service
We improve
products and
procedures by
means of
consistent work
of Research and
Development
Stand-out in a High Tech World
Scantech has been using the latest laser technology since its
inception. The company is working towards building their
organization based on technical capabilities which creates
their unique standpoint in the industry.
Scantech’s Proclean Laser cleaning technology provides an
environmentally safe and very economical method to
improve the processes of cleaning, surface preparation, and
paint removal. Proclean meets customer’s specific
requirement in all ranges from heavy-duty, production
intensive applications to regular processes. Proclean does
not affect the base material and helps in the quick
evacuation of grease, epoxy, paints, dust, rust etc. It can be
applied to processes like paint stripping, selective paint
removal, degreasing, mold cleaning, oxide cleaning and
many more.
Scantech’s ScanCut five-axis laser cutting machine offers
high adaptability and accuracy over an extensive range of
complex laser applications. ScanCut is designed for three-
dimensional profile cutting along with the capability of
cutting two-dimensional sheet metal cutting using five-axis
Laser control. It has a quick setup time, able to adopt any
changes in drawing quickly. It is highly recommended and
used as a product by the automotive, aerospace and
shipbuilding industry.
Scantech’s 3D Laser Marking helps in marking on curved
or inclined or irregular shapes with precision. The marking
is done without the movement of the 3rd axis or Z axis.
High speed and high precision can be achieved via this. It is
a clean and safe process which is controlled via software to
give precise output.
Laser cladding is a processing technique used for adding
one material to the surface of another in a controlled
manner. Replacing worn components, modifying or
repairing parts often is a heavy on cost and time-consuming
process. For laser cladding, Scantech’s Proclad is the
perfect and economical solution. ProClad uses two methods
of cladding using powder feeder and wire feeder. It can be
used in various processes including die mold repairs, ship
component repairs, aerospace component repairs, oil and
gas industry components, repairs of bearing shafts & seats,
cylinder liners and pins, hydraulic shafts, mining
equipment, forestry and agricultural equipment etc.
Creating Unique Standpoint in the Industry
Innovation is crucial, but the flawless execution is
something which brings success to a company. Scantech is
known for providing the best laser solutions using advanced
laser technology and best-sourced materials from world-
renowned companies to ensure durability, reliability and
high efficiency of the products. It provides proficient
training and free services to their clients. The company has
built every part of the machine in the house and offers
fabrication job shops to their clients.
Scantech has first indigenous laser head, OROS, and laser
marking on the fly systems in India. Scantech is the first
player in the Indian market who introduces fiber laser
marking machine high-speed laser masking technologyand .
It also has the first in India. Thelaser hardening systems
company is working with fastest laser cutting speed, highest
accuracy micro cutting, and finest laser welding to deliver
cost-effective solutions.
Being the pioneer in custom laser manufacturing, Scantech
is providing the best and reliable laser systems as per the
requirements of clientele. The company’s dedicated service
team giving timely and fortified service to the customers.
The company’s service team is the major highlight of the
company’s business values. It is standing strong and steady
in Asian as well as African continents. Scantech’s research
and development team are continuously working on
machine efficiency of the clients.
A Look into Future
In addition to being a renowned laser manufacturing
company, Scantech aims to be the number one solution
provider for the custom build laser systems across the
globe. The company is dedicated to develop, manufacture
and supply customized laser solutions with experienced and
advanced in-house research and development team while
maintaining high quality, standard, and safety. With
expertise in laser technology, Scantech has been developing
things which are still in the minds of the people.
Our customer-centric
approach involves
manufacturing of laser
applications as per the
client’s requirement
We are
giving back
to the society
through many
environmental
and social
initiatives
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ManagementCompany Name
Electronica HiTech
Machine Tools
electronicahitech.com
S. R. Pophale
Chairman
Electronica HiTech Machine Tools is pioneer in manufacturing
of CNC Lathes, Electric Discharge and Wire Electric discharge
machines.
G3S Components
g3s-india.com
Ashish Kulkarni
Managing Director
G3S Components is an ISO 9001:2008 certified company which
manufacture and supply precision engineering components and
assemblies.
Haas Automation India
haascnc.com
Terrence Miranda
Managing Director
Hurco India
hurco.com
Sanjib Chakraborty
Managing Director
Hurco India Pvt Ltd has been leading the industry in CNC
machine tool technology providing end to end solution to
customers with the help of a wide range of manufacturing
products.
Modular Profile
Machineries (MPMPL)
datron.co.in
Naib Hariprasad
Founder & CEO
Modular Profile Machineries Pvt Ltd is delivering industrial
automation solutions and machinery of international standards
to manufacturing companies.
Raltech Precision
Engineering
raltech.in
Ralph Thomas Pereira
Managing Director
Raltech Precision Engineering Pvt. Ltd., is a High Tech CNC
Machine Shop recognized for its engineering capabilities and
management excellence.
Scantech Laser
scantechlaser.com
Nilesh Ramani
Director
Scantech Laser providing custom-made solutions into a wide
range of laser applications in diverse fields like automobiles,
medical, pharmaceuticals, electronics, semiconductors,
fabrication, and many others.
TaeguTec Noida
taegutec-india.com
Lakshmikanthan
Krishnan
Managing Director
Walter Tools India
walter-tools.com
Jyotsna Rajesh
Sharma
Managing Director
Haas Automation offers a full line of American-made high
performance products for all machining needs.
TaeguTec is a leading supplier of modern machining solutions
to a wide variety of industries such as automotive, mold and die,
aerospace, power generation and many others.
Macpower CNC
Machines
macpowercnc.com
Rupesh Mehta
Manging Director
Macpower CNC Machines is one of the India’s fastest growing
CNC manufacturing Companies providing the best
manufacturing solutions in order of technological excellence.
Brief
10MOST	
THE
VALUABLE
CNC	MANUFACTURING COMPANIES
Walter AG is leading metalworking company offers a wide
range of precision tools for milling, turning, drilling and
threading applications.
anufacturing sector has emerged as one of the
Mhigh growth sectors in India. According to
independent report, India is expected to become
the fifth largest manufacturing country in the world by the
end of year 2020. With the assistance of strong government
initiatives and business plans, the Indian manufacturing
sector seems to be on the right track. GINDUMAC INDIA
Pvt. Ltd. is offering high- quality machinery, full services
and best prices to metal working and plastics processing
manufacturers in India.
In an interview with Insights Success, the management
team of GINDUMAC INDIA Pvt. Ltd. gave some insightful
answers highlighting the influences made by the company
to take manufacturing industry to next level.
1. Kindly brief us about the company and what kind of
services/products the company provides to their
clients.
GINDUMAC stands for “Global Industrial Machinery
Cluster” and is leading trading company in the
international CNC machinery market. Founded in
Germany, the GINDUMAC Group operates globally
with subsidiaries in Germany, Spain and India. In India
our operations are led by the GINDUMAC INDIA Pvt.
Ltd. with main offices in Vadodara and Mumbai. We
provide Indian manufacturers with a full portfolio of
high-quality products and services for best CNC
machining processes: Used metal working, sheet metal
processing and plastics processing machines, New
GINDUMAC FIBER LASER Cutting machines,
Metalix CAD/CAM Software, MACHINE SPECTOR
Real-Time Monitoring Software, Tooling and
Engineering Service.
2. What was underlying bedrock idea behind the
incorporating the company? And brief us about the
initial struggles which company went through?
GINDUMAC INDIA Pvt. Ltd. has been founded as a
merge out of German GINDUMAC GmbH and Indian
Heta Services Pvt. Ltd. joining forces to make
machinery trading in India a fair, transparent and
economical experience.
HetaServices, has been a leading and well-known
company for machinery trading and engineering
services in India for more than 20 years. GINDUMAC
GmbH has become a leading trading company in
international trading operations by using state-of-the-art
technology and data-driven solutions to make
machinery trading as easy as possible.
The idea behind the incorporation of GINDUMAC
INDIA Pvt. Ltd. was to combine both parties’ strengths
for better value proposition under a strong German
brand GINDUMAC.
Operations as GINDUMAC INDIA Pvt. Ltd. have been
hassle-free since the beginning. We manage very well to
use synergies in connecting European and Indian
business operations meanwhile responding to local
market needs.
Offering World-class Products and Services
for CNC Machining Processes
Interview with Insights Success
16 September 2018|
3. Brief us about the Founder/CEO of the company?
Please share with his/her major contribution towards
the development of the company. What kind of
ethics, principles and manner of working does he/she
observes while running the business?
At GINDUMAC INDIA Pvt. Ltd. we have been leading
the company since day one as a strong director’s team.
Behind the foundation and operations of GINDUMAC
INDIA Pvt. Ltd. there is four strong personalities:
Pradeep Patel, Director of GINDUMAC INDIA Pvt.
Ltd., Pankaj Patel, Country Manager India at
GINDUMAC GmbH, Janek Andre, CEO
GINDUMAC Group and Benedikt Ruf, MD
GINDUMAC Group.
We strongly believe that our companies’ success is the
sum of all our individual talents and strengths which
lead us to a prosperous future development of
GINDUMAC. Pradeep Patel and Pankaj Patel as
directors for our Indian operations are doing a great job
with our whole, highly motivated team here in India. We
see ourselves as a digital company driving business
operations with state-of-the-art technology and data-
driven solutions in connection with best services. Our
company culture is based on “the movement” idea,
continuously building up a strong network of machinery
enthusiasts and working on the future of machinery
trading.
4. Mention some of the awards, achievements,
recognitions and clients' feedback that are notable to
you.
We have recently founded GINDUMAC INDIA Pvt.
Ltd. as one important milestone to extend and
strengthen our activities in India. At the same time, we
have managed to form a global group out of
GINDUMAC teams in Europe and India. One of our
most important achievements is that we successfully
establish a connection between our Indian and global
17September 2018|
operations. This gives us access to provide Indian
manufacturers with high-quality machines and
customized engineering solutions as best package for
their manufacturing processes.
5. Which latest laser technology GINDUMAC INDIA
Pvt. Ltd use for the laser system manufacturing?
What is the latest advancement in this industry?
For laser cutting machining processes we see the future
in fiber laser cutting applications. Highly accurate,
flexible and economical due to low electric power
consumption. Easy to operate at highest efficiency.
Overall, concrete Industry 4.0 and IIOT (industrial
internet of things) applications as well as platform
based, digital processes will bring new value to the
Indian manufacturing industry. That is why we are
using a proprietary online platform for trading
operations on www.gindumac.in and have launched
MACHINE SPECTOR, a real-time monitoring solution
for manufacturers. MACHINE SPECTOR adds new
digital abilities to used machines and connects them
with the new requirements of Industry 4.0. It connects
all types of used machines with new ones. Special
gateways and sensor technology enable a fully
connected machine park – from conventional to CNC
machinery. All pre-defined performance data is
accessible in one digital dashboard giving full data
control.
6. Being a laser System Manufacturing Company what
is your contribution in CNC industry?
Under the GINDUMAC brand, we offer new high-
efficient Fiber Laser Cutting Machines from 500 to
4000W laser output power and up to 25mm max.
cutting depth. All machines are provided in a best price
and best service package to ensure the maximum
success for our clients. Using a GINDUMAC FIBER
LASER Cutting Machine gives manufacturers low
electric power consumption, high reliability up to
100,000 laser hours, high speed up to 18m/min and
high precision due to a quality servo motor and gearing
system. It is considered for Small Foot Print, Entry
level machine with combination of high speed and
reliability for lower thickness. It can be alternative of
Turret punching machine. Great machine for Inhouse
fabrication application for OEM product manufacturers
and entry level Sub-Contractors.
7. Kindly brief us about your strategies to tackle the
competition in your sector. What steps are you
taking to ensure that you continue to grow and
develop?
Follow a clear focus on steadily improving our products
and services for our customers. This is how we mainly
deal with competitive environments – working on best
product and service offers for our customers. As growth
drivers we clearly see investing in online marketing
channels to increase awareness, extending business
networks to strengthen our positioning and to use
digital technology to ensure most efficient processes.
8. What are the benefits gained by your clients while
doing business with you?
We are passionate about CNC machining. This drives us
every day to understand very well what our customers
need to run cost-efficient and high-output
manufacturing processes. Working with GINDUMAC
always means to start a fair, transparent and economical
business relationship. In addition, working with
GINDUMAC is more than just business – it is
innovating in a positive and fun environment to boost
mutual success – personally and professionally.
All machines of international and local manufacturers
are available on www.gindumac.in. With a few clicks
visitors can digitally request a quote, schedule a visit,
make a counteroffer or contact the Indian team
directly via WhatsApp for further information. We
support our customers to grow their businesses by
offering the best equipment and technical service they
need – and this for the best prices in the market.
9. What can be expected from your company in the
upcoming years? Brief us about the future goals of
the company.
We want to grow with our customers in India. Customer
satisfaction and long-term relationships with our clients
are most important for us. In general, our goal is to
build up a strong brand in India and increase our market
share. We continuously investing in technology to bring
new value to our products, services and processes.
Expanding service offers is one of our most important
investment priorities. GINDUMAC stands for the easy
way to sell and buy machinery. In the upcoming years
we will direct all our effort to fulfill this promise for
Indian manufacturers.
In a growing Indian economy using digital technologies
and data intelligence is one key factor if you want to
grow business operations. Our digital tools, our
international network and our global and local trading
competence give us the right power to strengthen high
quality supply of used machines and service excellence
for our Indian clients.
More about GINDUMAC India Pvt. Ltd. on
www.gindumac.in
18 September 2018|
India is emerging as the next most popular
manufacturing market in Asia after China. It has set
benchmarks in the international market with respect to
quality in the manufacturing. According to independent
reports, revenues in this sector have risen from US$ 26.5
billion to US$ 43.5 billion at a CAGR of 5.66 percent
during FY08-17. Technological advancements, foreign
direct investment, and strong government initiatives are the
key factors which are driving the growth of the
manufacturing sector.
With an objective to offer competitive manufacturing and
sourcing solutions to global clients G3S Components Pvt.
Ltd. was established in 2008 to manufacture and supply
precision engineering components and assemblies. The
company is using the state of the art technologies to deliver
best in class components with timely delivery and
competitive pricing.
The Techno-commercial Leader of G3S Components
With over two decades of experience in supply
management, product development, and international
business Ashish Kulkarni is the Managing Director of
G3S Components. Ashish has completed his graduation in
mechanical engineering and later completed his MBA in
Marketing. Working with different industries and business
domains has given him the immense expertise to establish
G3S components. In 2008, He has established G3S with
Chrisian Gauthier who has four decades of experience in
machining, sheet metal, subcontracting, and business
development. He has traveled extensively all over the world
and has a solid network of the suppliers.
Santosh oak is the chairman at G3S Components. He is a
mechanical engineering graduate from BIITS PILANI and
an alumnus of IIM Ahmedabad PGP. He has vast
experience nationally & internationally, in the
manufacturing industry as well as finance and investments.
He has special skills in project management. His immense
experience and innovative thinking is helping G3S pursue
its ambitious expansion plan
Delivering Excellent Engineering Components and
Assemblies
G3S Components Pvt. Ltd. is a multifaceted organization
involved in the manufacturing of precision engineering
components and assemblies. As an ISO 9001:2008 certified
company, G3S ensures that the set industry norms and
standards are duly met while fabrication. The company
offers CNC turned and milled parts, timing pulleys in
Aluminum, Various Custom-made machined Parts, Brass
molding inserts and many more. The company has their
own modern machine shop that manufactures quality
products in minimum lead time. By using latest
manufacturing facilities, the company machine parts from 2
mm to 150 mm diameter.
Since the inception, G3S is meeting the requirements of
electrical, machine tool, hydraulics, plastic molding,
industrial equipment, and SPM manufacturing industries.
Currently, the company is exporting more than sixty percent
of the products to Germany, France, and the Netherlands.
G3S is also backed by a sound logistic network which
allows us to export on DDU, FOB, CIF or DDP basis.
Apart from machining, it has a large network of suppliers
all across India for laser cutting, stamping, sheet metal
works, assemblies, plastic molding etc. The company also
has approved vendors for surface treatments like Zinc
plating, Zinc Nickel Plating, Electroless Nickel Plating,
Anodizing etc.
Advanced Technology Ensuring Best Quality of
Products
G3S COMPONENTS
Manufacturing and Supplying Precision
Engineering Components and Assemblies
20 September 2018|
With unmatched quality
and competitive price
we are manufacturing
precision engineering
components and assemblies
by using the state of
art technologies
G3S initiated its business as a sourcing firm to meet the
various requirements of overseas clients, who are looking
for cost-effective solutions. The company has established a
fully-fledged manufacturing unit to provide clients with the
best products within the stipulated time frame.G3S’
advanced technology machine shop along with a formidable
network of dependable suppliers ensures the perfect casting,
sheet metal works, forging, and pressure die casting to best-
in-class quality. The company’s incessant improvement
drive, flexibility to changes, and know-how of the market
helps them to provide the best at most competitive prices.
Apart from the regular measuring equipment and gauges,
the company has advanced best in class quality control
products. Following are some of the advanced quality
control instruments which ensure the quality of the
products.
Profile projector: Version Orion 400 V with 20 times
magnification is used for measuring the two-dimensional
counter of precision components. The part to be measured
is magnified by an optical system and projected on a screen.
Vectra Touch height measuring instrument is of universal
use in any production field. The company has Co-ordinate
measuring machine with probes for angular measurement.
G3S’s reasonable prices and image in the international
business led the company to humongous orders in a market.
The company is successfully aiding the need of
manufacturing industries from last decade with the
fulfillment of the delivery commitments of orders
Proceeding towards Flourishing Future
The automobile industry is one of the key drivers that boost
the economic growth of the country. The Indian automobile
industry has prominent future in India. Apart from meeting
the advanced domestic demands, it is successfully
penetrating into the international market.
G3S Component is already an ISO 4001 2015 certified
enterprise. The company is soon diversifying into the
automotive industry and has planned its way to IATF
Certification by November of the year 2018. The company’s
aim is to achieve the turnover of 20 crores by the financial
year 2020. Addition to this, G3S’s long-term goal is to be
registered as a public company with stocks till the year
2025.
Ashish Kulkarni
MD
“
“
10MOST	
THE
VALUABLE
CNC	MANUFACTURING COMPANIES
21September 2018|
AnalyticsA trend for the future
of Manufacturing
Siddhi Sachin Pise has
completed her Bachelors in
Engineering (Computer
Science) from MIT Pune and
then her Masters in
Information Systems from
University of Maryland,
Baltimore County, USA.
Currently, she is the Managing
Partner of Micro Precision;
Manufacturers of Oil
Lubrication Systems, Pune. She
is currently focusing on the
techniques to merge IT in the
manufacturing world. Before
stepping into the business, she
worked as a developer in
Cognizant Technology
Solutions.
About The Author
Siddhi Sachin Pise
Managing Partner
22 September 2018|
Manufacturing has emerged as one of the growing sectors in the world.
Manufacturing is an industry with multiple aspects: investments, raw materials,
production equipment, coordination, planning, organizing, human resources
and the most important changing customer needs. Here, data is created at every point.
Understanding and analyzing the massive amount of manufacturing data is important to
increase the efficiency of the manufacturer.
Analytics is the process of discovering and communicating the meaningful patterns which
can be found in data. Analytics turns data into insight for making better decisions.
Manufacturing Industries generate an enormous volume of data, but many have failed to
make proper use of this mountain of potential intelligence.
Use of analytics in manufacturing sector provides actionable insights that help company’s
most important business decision: which products are yielding lower margins? How to
increase profitability by understanding customer needs and category performance? How to
improve product scheduling and sales forecasting? how to reduce costs and increase
efficiency? How to improve production, plant performance, and product? Since products
are at the core of a manufacturing business, the initial focus of analytics is aimed at
improvising product development. Other common focus areas include optimizing the
supply chain, managing sales and marketing spend, reducing warranty spend, and
improving overall fiscal management. Breakthrough observations in these fields can have a
good impact on business performance and give an impressive turn to the company.
Manufacturers can combine existing data with historical data using analytics to build a
projection of what purchasing trends will be in the mere future.
Also, the use of analytics helps manufacturers solve previously impossible problems and
reveal interesting information that they never knew about. These predictive insights are
based not just on historical data, but on processes and how well lines are operating, leading
to smarter risk management and less production waste.
To conclude, manufacturers must implement analytics in chunks that will deliver
incremental value to the organization in a timely manner. This helps build a positive drive
and generates benefits. Manufacturers need to create a closed-loop analytics strategy, in
which existing business objectives and analytics projects and capabilities are discussed
resulting in a phased strategy that aligns with the organization’s priorities in the upcoming
years. Evaluate the results obtained and then adjust the strategy on what you learn.
Analytics has the potential to supercharge the manufacturing business and give a
competitive edge in the marketplace.
23
Expert’s View Point
September 2018|
India is becoming one of the most lucrative options for
manufacturing industry to prosper. With the ‘Make in
India’campaign, India plans to be the leader of the
manufacturing sector in the world. The government of India
aims to make automobiles manufacturing industry as the
main driver of Make in India initiative. Manufacturing
sectors like railway, aerospace, defense, medical, oil and
gas sector, infrastructure, agriculture equipment etc. are also
experiencing steady growth from last few years. Machine
tool industry serves as the mother industry for
manufacturing and has enormous potential to change the
face of the manufacturing industry.
Hurco India Pvt Ltd has been leading the industry in CNC
machine tool technology from the last five decades. Hurco
understands the importance of agility, adaptability, and
profitability when it comes to running a business. The
company makes reliable CNC machine tools with the most
versatile control in the industry by providing non-
conversational and conversational programming.
About the Trailblazers
Gerald Roch and Edward Humston had founded Hurco in
1968 with the mission to develop machines with maximum
possible user-friendly features. Hurco’s five decades of
innovation helped their customers across the world to use
the latest technology easily to become competitive and
profitable.
Hurco’s mission is to provide unique, innovative software
and CNC controls that help their customers to maximize the
productivity through reduced setup time and multi-tasking
on the shop floor. Sanjib Chakraborty, the Managing
Director of Hurco India expressed that more than five
decades later, the original mission statement is still the
cornerstone of the 21st-century Hurco. Sanjib is the team
leader and a technocrat with a proven track record of
successfully turning around the capacity of various
organizations in the field of Marketing, sales, operation, and
project management.
Providing Best-in-Class CNC controls and Innovative
Software
Hurco is one of the first companies which introduced a PC
based controller. Research and Development department
based in the USA is committed to develop the software and
hardware which enhance the performance of the machine
and make their customer competitive and profitable. Hurco
provides end to end solution to customers with the help of a
wide range of products like turning centre, multi-axes turn-
mill centre, vertical machining centre with three, four & five
axis, horizontal machining centre, double column machine
with more than four-meter stroke, horizontal bore mill etc.
Hurco is a NASDAQ listed company having sixteen
subsidiaries across the world. Hurco India is one of the
subsidiaries having more than five hundred installations
supported by the well-trained team located in Chennai,
Coimbatore, Delhi, Chandigarh, Ludhiana, Pune, Mumbai,
and Bangalore. It has three technology centers in India at
Chennai, Pune, and Coimbatore.
All machines are equipped with the world’s most preferred
and user-friendly controller powered with WINMAX
software. Hurco customers can upgrade the controller at
any given time to have the latest features without incurring
any cost or replacing the controller.
The continuous improvement in technology and getting the
technology transferred to the end user are the two major
benefits gained by their customers. Being a NASDAQ listed
company with sound financial health, Hurco gives
confidence to the customer to be treated as a true business
partner.
HURCO INDIAPioneer of CNC Machine Tool Technology
26 September 2018|
We provide unique,
innovative software and
CNC controls that help
our customers to maximize
productivity through
reduced setup time and
multi-tasking on
the shop floor
Always a Step Ahead in Innovating with Evolving
Technology
All of Hurco’s machines are designed for long life with
desired repeatability and positional accuracy. Hurco has
more than eighty patents for machine tool control
technology. The Hurco Controller was awarded globally as
the most preferred controller in 2017. The highly efficient
motion control powered with WINMAX software
differentiates Hurco from the other companies. The
patented software developed for Hurco users is helping
customers to achieve the fastest print to part and part to
profit.
Hurco invented conversational programming, which
revolutionized the machine tool industry as it was an
alternative to cumbersome G-codes and M-codes. Its latest
innovation is 3D printing technology on 3 axes VMC which
will help a customer in prototyping task on the same
machine. The company’s 3D DXF transfer software will
reduce the dependency on cam software to large extends.
There has been an increase in the number of their five-axis
machines, multi-axis machines, high performance die
mould machines and large double column machines in the
last couple of years.
With all these features, Hurco technology enhances the
machining performance, optimizes the cycle time, reduces
the programming time, improves surface finish quality and
assures the highest performance.
Future Roadmap
Hurco is passionate about the success of their customers.
They have an entrepreneurial spirit and passion for
manufacturing technology. The company did record
breaking business in 2017 and is expecting similar record
sale in 2018. Hurco India is also performing extremely well
in India. Hurco is getting a very good response for their
high-end technology in India.
Hurco always addressed customer’s concern to make a
customer more competitive. With sheer dedication and
commitment, Hurco is sincerely working towards
customer’s benefits to be recognized as the most preferred
machine tool company in India.
Sanjib Chakraborty
MD
“
“
27
10MOST	
THE
VALUABLE
CNC	MANUFACTURING COMPANIES
September 2018|
28 September 2018|
M A N U F A C T U R I N GM A N U F A C T U R I N G
A New Trend in the Manufacturing Industry
The manufacturing sector is under tremendous pressure to achieve
reasonable costs and reduce environmental impact, which has made it
integrated and complex. Cloud Manufacturing (CM) offers a solution for
the manufacturers in this department. CM is a service business model, which
deploys the manufacturing capabilities using the cloud platforms. This empowers
enhanced decision-making practices and it can provide the most sustainable and
robust manufacturing route available. The manufacturing resources and
capabilities can be transformed into the services that can be managed and
operated in an intelligent and unified way. CM provides safe, reliable, high
quality, and on-demand manufacturing services for the whole lifestyle of
manufacturing.
Classification
Cloud Manufacturing comprises two types. The first one deals with the
deployment of manufacturing software on the cloud platform.
The second one deals with a broader scope of management, engineering-abilities,
and designs for the manufacturing corporations. This system deals with both
material and non-material laboratories implemented in the manufacturing cloud
to support the whole supply chain. Expenditures are shared on the basis of
resource networks. Consequently, the use of rarely used equipment's rises and
costs of expensive equipment’s are reduced.
Cloud Deployment Methods
There are four types of cloud deployment:
Private cloud
This refers to the centralized management efforts in which the manufacturing
services are shared in one company or its subsidiaries. Corporation's mission-
critical and core-business are often kept in the cloud in such scenario.
Community Cloud
This is a collaborative method in which the manufacturing service is shared
between the several organizations centered towards the common goal.
Public Cloud
The key concept of using the public cloud lies in sharing manufacturing services
Component 4.0
29September 2018|
with the public in a multi-tenant
environment.
Hybrid Cloud
This model comprises the composition
of two or more clouds services
connected. These are distinct entities;
however, they are often bound
together. The benefit offered by this
model is being able to deploy multiple
deployment modes.
The Transition towards the Cloud
Manufacturing
Firms that ponder the question of
whether or not move to the cloud
manufacturing will be left behind in
the forthcoming future. Corporations
must be ready for shifting and evolving
constantly in order to preserve their
existence. By implementing the CM,
the industries will improve their
efficiencies and can ensure that their
quality is always high alongside being
fast and responsive.
Modern Manufacturers cannot solely
depend on the on-premise and most
hosted private cloud to keep up with
the industries' ever-increasing demands
and complexities. However, with the
implementation of the CM, they will
be able to turn on new facilities and
labs quickly. Furthermore, it can
support in the crisis of market
fluctuations because the cloud
platforms provide scalability.
Resources
From the point of the manufacturing
industry, each kind of manufacturing
capabilities requires the support of
manufacturing resources. These
capabilities have two forms i.e. Soft
and hard resources.
Soft Resources
Software
This part includes all the installed
applications throughout the product life
circle. This includes design, analysis,
simulation, planning, and many more.
Skill
It requires the expertise in performing
any specific manufacturing task.
Knowledge
It includes the experience and expertise
for the completion of a product. It
comprises engineering knowledge,
evaluations, structures, procedures,
results, and many more.
Personnel
The human resource engaged in the
manufacturing process. This includes
the designers, operators, technicians,
project team, etc.
Business Network
It entails the relationship and
opportunity networks that are available
in an enterprise.
Experience
It consists of the experience and
performance, and quality of clients,
customers, etc.
Hard Resources
Manufacturing Equipment
The equipment needed in
facilities/plants for the completion of
any manufacturing task.
Surveillance Resource
The devices used to identify and
control the other manufacturing
resources.
Computational resources
The computing devices required to
support the production process, which
includes the servers, computers, drives,
etc.
Storage
It includes the automated storage,
retrieval systems, logic controllers,
volume capacity, and location of
warehouses, etc.
Materials
This includes the input and output
material in a production system.
Transportation
The movement of manufacturing input
and output from one location to
another is covered under this resource
i.e. the mode of transport.
The Benefits of Cloud
Manufacturing
The CM provides several benefits for
the manufacturing corporations. The
biggest is in the form of assessment for
the IT departments. The IT teams do
not need to keep updating the hardware
and software alongside its security and
maintenance. Moreover, the cloud
service provider has to manage the
whole cloud platform and its issues.
Small business, even the large
companies that comprise the small IT
teams can take full advantage of this
technology. Another benefit lies in the
reduction of capital expenditures
because the cloud computing
eliminates the long-term costs that
occur in the manufacturing ERPs. In
terms of deployment, CM allows the
rapid and safe deployments, all while
keeping process quick and automated.
These benefits make it easy for the
corporations to stay at the top of
production and deployment.
The cloud computing is changing
every facet of the cloud manufacturing.
It is helping in operating, integrating
the supply chains and designs for the
proper manufacturing of products.
With the help of CM, the
manufacturers can innovate, reduce
costs, and can increase
competitiveness. Corporations can use
CM in streaming the manufacturing
process by visualization, social
collaboration, secure transactions, all
this while controlling the costs and
contributing to the industry 4.0
successfully.
30 September 2018|
UNBELIEVABLEFACTSABOUT
INDIANSECTORMOST
DIDN’TKNOW
MANUFACTURING
PEOPLE
ndia is one of the
Ifastest growing
economies in the
world and is
categorized as one of
the major G20
economies. Though
knowing everything
about this vast
country is impossible,
one must
acknowledge that the
growth in its
manufacturing
industry is
impeccable. Here are
some interesting facts
about this sector that
will make you more
curious about the
country.
32 September 2018|
The Delhi–Mumbai
Industrial Corridor is
the country’s rst
and most advanced
economic corridor.
It is approx 1,483
kilometers long and
links the country’s
two most populous
cities
In line with the Make
in India initiative, the
government is also
developing the
Vizag–Chennai
Industrial Corridor,
which is part of the
East Coast
Economic Corridor,
the country’s rst
coastal economic
corridor.
CNC machines
were introduced to
the workplace just
after World War II.
John T. Parsons is
the pioneer of
numerical control
which would
develop into CNC
technology.
Manufacturing
sectors like railway,
aerospace, defense,
medical, oil and gas
sector,
infrastructure are
experiencing steady
growth because of
various government
initiatives. Indian
railway is world
fourth largest
network with the
total length of
approx. 127,760 km.
India is emerging as
the next most
popular
manufacturing
destination in Asia
after China.
Technological
advancements,
foreign direct
investment, and
strong government
initiatives are the key
factors which are
driving the growth of
the manufacturing
sector.India is the
world’s third largest
economy and has
emerged as a global
growth engine.
The Automobile
Industry is one of
the important
sectors of
manufacturing.
India is largest
producer of
two-wheeler in the
world which consist
of motorcycles,
scooters, and
mopeds
Did you Know?
33September 2018|
Smart FactoryTHE NEW FRONTIER IN THE MANUFACTURING INDUSTRY
Asmart factory is a digitized and connected
production house that depends on smart
manufacturing. The concept of the smart factory is
an important outcome of the fourth industrial revolution. A
true smart factory integrates the data from physical,
operational, and human assets and drives manufacture
towards a good level of maintenance, inventory tracking,
digitizing operations, and various others activities. These
factories have more efficiency, less-manufacturing time, and
overall better productivity and keep the company at the top
level in its competitive game. Currently, manufacturers are
using only the smart factory components in advance
planning, real-time production, and monitoring data. A true
smart factory is actually beyond that.
The concept of adopting and implementing a smart factory
is different and complicated. However, the recent
technological advancements have made the manufacturing
process flexible and adaptive. These new factories aid the
manufacturers in remaining competitive or in disrupting the
competition.
The transformation of the supply chain in the
manufacturing industry is being updated by the industry
4.0, the mixing of the real & virtual world, Information
Technology, and Operational Technology. For complete
digital networks, the manufacturers must realize the digital
supply network. They need to unlock capabilities i.e.
horizontal integration; the myriad operational systems that
power any organization; vertical integration’; that connects
the manufacturing supplies and end-to-end integration
through their entire value chain.
Features of a Smart Factory
A smart factory addresses the myriad issues and
ecosystem-wide exerting pressure in an organization. The
ability to adjust and learn data in real time in a smart
34 September 2018|
Industry 4.0
35September 2018|
factory help corporations in becoming responsive,
proactive, and predictive and enables manufacturers in
downsizing the operation and productivity challenges. The
benefit of a full automation factory lies in the lower lead
times with the customers and overall lower costs. Some
surveys suggest that the companies using the smart factory
have seen the production capacity improvement of about 25
to 50 percent and fewer defective products.
The major features that a smart factory offers are the
connectivity, optimization, transparency, agility, and
proactivity. Therefore, important decisions can be made by
improving the production process. The users must note that
no two smart factories will look or work the same. Hence,
the production houses can prioritize the various areas and
can select the more relevant features according to their
specific needs.
Benefits of a Smart Factory
The initiative to transform or expand into a smart factory
demands specific needs of an organization. The reasons for
converting to a smart factory are not justified and often vary
manufacturer to the manufacturer. The broad categories that
define the manufacturer’s journey to the smart factory are
quality, costs, assets efficiency, and safety sustainability.
Consequently, manufacturers get the ultimate result in the
form of a greater spread in the market, improved ability,
market share, better quality, profitability, and labor force
stability. Regardless of the manufacturing company, the
ability to demonstrate the investment in the smart factory
values is important to sustain this smart journey.
The Transition to the Smart factory
As two smart factories do not look the same and have a
different configuration, similarly there is no single or fixed
path to achieve smart factory solutions. Every smart factory
looks different due to the variations in its line products and
automation equipment. However, the components needed in
a smart factory are mostly universal and each one is
important. These factors are Technology, Process, Data,
People, and Security. The manufacturers can prioritize these
components based on their investment and based on their
specific objectives.
There are limitless configuration and numerous patterns,
which can be used in the smart factory journey. These
patterns will define the planning and execution with a
preferred pace. The following are the steps, which users
can take in order to reach smart factory solutions:
Think Big, Start Small, and Scale Fast
The smart factory investments start from a specific
manufacturer’s opportunities. They can create their own
path to the smart factory journey at their own level of the
network. It would be effective for them to start small at the
first, then conduct manageable tests, and gradually scale
them.
Staying Grounded in the Needs of the factory
A company’s manufacturing strategies and environment
will determine the specific issues of the company and
address the way to unlock the value through the smart
solutions. They can customize each approach and get the
result that meets the needs of smart factory manufacturing.
Do Not Start and End with the Technology
The smart factory requires more than just connected assets.
They need a way to store, manage, make sense, and act
upon the gathered data. In addition, the company would
need the right talent present at the right place in the
journey of the smart factory. Every smart factory would
require the transformation and support across the
technology, design, and management dimension.
In order to achieve a successful journey of the smart
factory, the corporations must consider the full array of
supply from their partners and customers and that too from
start. The investment of smart factory benefits
manufacturers in safer and reliable manufacturing plant.
The technological advancements and trends will continue
to develop the manufacturing industry for the on-demand
productions. A smart factory is a direct way for the
manufacturers to excel in a dynamic marketplace and
competition.
36 September 2018|
India is emerging as a global manufacturing hub with
all requisite skills in product, process and capital
engineering. Strong government initiatives such as
“Make in India” and “Foreign Direct Investments” have
further aided the growth of this industry. Over the decade,
along with the growth, the manufacturing sector has
become highly competitive. Maintaining high quality of
products and services has become the market differentiator
for organizations.
Modular Profile Machineries Pvt Ltd (MPMPL)
is the team of highly motivated professionals who supply
industrial automation solutions and machinery of
international standards to manufacturing companies. Since
2006, the company offers the latest equipment to market
with the best prices and finest quality. It is the pioneer in
providing high quality and technologically advanced
manufacturing equipment for overcoming the drawbacks of
machining to save time as well as money.
An Ardent Entrepreneur
With the vision to provide high ends machines for
industries with high-quality standard, Naib Hariprasad
founded Modular Profile Machineries. Naib completed his
diploma in mechanical engineering. With an aim to serve
the aerospace and electronics industry, he started his
entrepreneurial journey in 2006 by starting this
organization. Today, most of the aerospace components are
manufactured and served by the company to well-known
aerospace industries across the world. His dedication and
commitment to the work brought the company to marvelous
success.
Since its inception, the company faced various challenges
in manufacturing market segment. Under the leadership of
Naib, the company overcomes all market segment
challenges and emerged as a preferred partner in the
manufacturing industry. Apart from being Founder and
CEO of MPMPL, he is one of most renowned tennis coach
in India. He served as a coach for more than two decades
for the country as well as abroad. Naib’s name is well
known among the best coaches in India.
Professional Provider of Manufacturing Solutions and
Machinery
Modular Profile Machineries is associated with Datron AG
who manufactures highly innovative automation solutions
& machinery for industries to increase production. MPMPL
is the official representative of their hardware, software and
integrated solutions in India. It helps out industries to
achieve their aim by giving world class machinery and
expertise which acquired from such global associations.
MPMPL’s machineries are designed by a highly qualified
and very well updated professionals backed by R&D and
CAD/CAM working environment. A well-constructed
quality control apparatus oversee the entire process of our
manufacturing at various levels to set international
standards. The company assures high quality made to order
equipment that is technically perfect. Its research team
studies and prepares highly viable and cost-effective
industrial solutions that are customized to appease market
the needs.
MPMPL is specialized in undertaking industrial installation
of the highest quality. The company ensures that every
project is completed in time for cost-effectiveness. MPMPL
designs and constructs automation for the manufacturing
process and logistics to industrial units which executed with
the high degree of perfection and care.
MPMPL is updated with all the latest technologies to stay
ahead of the competition. Today, it is one of the most
reliable companies which serving the Indian industry where
MODULAR PROFILE MACHINERIES
Pioneer of Manufacturing
International Standard Machinery
38 September 2018|
Our quality offerings
ensures our clients to
experience escalated
production and high
returns from their ventures
aluminum machining comes into the picture. Datron AG’s
newly launched DATRON Neo+ is the most versatile
machine for three-axis machining. It is very much suitable
for soft material like aluminum, brass, copper, graphite,
titanium, acrylic, and composite materials. It is High
precision, High-speed machine with machining rate up to
28mts/min at 40,000 rpm spindle and has large working
area of 500m x 400 mm x 175 mm height. It has an option
for the fourth axis with latest generation software called
“Datron Next” with a camera for setup and tool length
sensor along 3 D probing, for easy setup and measurement.
Customer Satisfaction Upholds Upward Rising Curve
MPMPL is the pioneer of international brand machinery
which produces quality material. The lasting quality of such
machinery equipment has made it possible for the company
to maintain a loyal and growing customer base. It is
continually evolving to become the number one solution
provider for upcoming industries seeking affordable
operational advice. To achieve successful customer relation,
the firm provides excellent technical support on industrial
automation and accessories for best product output. Its
Research & Development wing is constantly evolving to
develop the latest technologies and new methods to ensure
the productivity of customer which results in escalated
production and high returns. The company has a well-
established network with the highly qualified technical team
who is working in line with the latest technology. Its aim is
to reach the more customers and leverage them with
innovative technology and products.
Future Roadmap
The Indian manufacturing scenario is undergoing a
phenomenal change over the last few years. According to an
independent report; India has the potential to reach USD 1
trillion by 2025 and expected to rank amongst the top three
growth economies and manufacturing destination of the
world by the year 2020. The implementation of the Goods
and Services Tax (GST) will make India a common market
with a GDP of US$ 2.5 trillion along with a population of
1.32 billion people, which will be a big draw for investors.
Progressing forward with a positive outlook for the future,
the company is dedicated to designing Innovative
manufacturing services. With expertise in this sector, it will
continue to deliver advanced solutions for the client to
increase their productivity and cost-effectiveness.
Naib Hariprasad
Founder & CEO
“
“
10MOST	
THE
VALUABLE
CNC	MANUFACTURING COMPANIES
39September 2018|
omputers have ruled the people's lives ever since its invention. It’s astonishing to see a machine
Cworking with a set of instructions stated by humans. One can’t imagine life and work without it as
the ease of work it provides is impeccable. Be it the collection of data, storage of confidential files
or building infinite number of applications computers yields solutions to most problems. With the modern
times, computers have evolved and it’s no longer connected with a number of devices and a bunch of wires.
The advanced version of the laptops comes very handy to use. Whether it is the laptop or the smartphone
everything can be easily connected to respective systems. Due to its extensive work in the field of business,
it is known as the ‘mastermind’. It plays pivotal role in the world of business. The business chain consists of
various fields like e-commerce, technology, retail, fashion, education and many more. All these businesses
widely run with help of computers.
Today, computers and machinery are closely associated. Computerized numerical control machines are a
perfect way of combing the software and manufacturing technologies. CNC Machines are pre-programmed
computer software which dictates the movement of factory tools and machinery. It is used in the
manufacturing field that uses computers to control machine tools. Tools that can be controlled by this
40 September 2018|
Revolution
Machines
process are lathes, mills, routers, and grinders. CNC programming software creates program codes and
instructions that are used to run the machine tools.
Distinctive Features of CNC Machines
CNC machines run 24*7 throughout the year. The only time the machine is switched-off is for its
maintenance. The computer-controlled machine is programmed to produce products that are exactly
identical copies of each other which have made it easy to achieve mass production of products. The
software should be upgraded according to new versions in order to improve the machine’s work
process. The modern software doesn’t produce prototypes which is beneficial for manufactures in terms
of cost and time. CNC machines are capable of producing goods as an exact match. A computer
controlled machine doesn’t require extensive supervision. The machines are programmed at once and
they are capable of operating on their own. Only few tools are needed to be occasionally exchanged.
Expansion of Portable CNC Machines
In recent times, the growth of CNC machines has evolved to a point of full mobility. Like the internet,
CNC technology has become a household commodity. There are affordable CNC machines for
Production Intel
41September 2018|
household purpose. These machines are capable of cutting metal, wood and plastics and they are very
handy to use. With such extensive use, it will be able to carry a CNC machine in pockets for illustration or
designing as well as handling massive projects. The concept of portable CNC machines, be it in fully
automated factories and like basic CNC, this technology will definitely make it to the everyday user. The
creation or execution of anything mechanical will become simple and more efficient. It is safe to assume
that portable CNC machines will significantly help other CNC machines that can perform completely
different tasks.
Trends in CNC Technology
3D Printing
The rise of the revolutionary technology known as 3D printing has set an impact in the manufacturing
industry. 3D printing is popularly known as the additive manufacturing which is a process of creating
three-dimensional physical objects from a digital model. New technologies make volume production
possible for parts used in aerospace, automobiles, medical devices and more. The additive character of the
3D process reduces wastage of material.
New Milling Tools
The commercial use and the advancements in CNC machines have evoked manufactures to develop new
milling tools that are more reliable and versatile. The new cutting tools have striking skills and have
increased their accuracy that helps to deliver an excellent final product. Also, they have an enhanced tool
life and tolerance to tighter parts. This function is helpful as it distributes the load uniformly and helps to
attain faster cut with less vibration, noise and wear. The high spindle speed technology, difficult
machining, and rapid milling of the newly developed tools reduce the tool setting time and maintenance.
Strengthening with Time
In the past few decades, CNC has transmuted the industrial manufacturing and household design fields
immensely. Automation and precision are the key components of CNC; it’s impeccable to see what can be
designed today as compared to a generation before. The knowledge based on machining processes,
adaptive and closed loop machining, along with the automated feature recognition is becoming more
advanced every day, experts predict that CNC programmers will be less needed in near future. This means
that the programmer-oriented field could encounter a very radical change over the next several years. With
such a tremendous development in the CNC technology, the CNC machines have dropped in cost and are
becoming more easily available to the public.
In spite of the number of changes taking place in any industry and their technology, there is surely a
striking future ahead for CNC machining. However, the technology is making the user’s lives secure and
more productive which is a great thing. With the constant growth of smaller and more cost-effective CNC
equipment, the next invention is guaranteed to achieve incredible success.
42 September 2018|
www.samsung.com
The 10 most valuable cnc manufacturing companies
The 10 most valuable cnc manufacturing companies
The 10 most valuable cnc manufacturing companies

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The 10 most valuable cnc manufacturing companies

  • 1. September 2018 Delivering Customized Laser Solutions with High-Quality Standards and Safety THE10MOST VALUABLE MANUFACTURING COMPANIES CTURINGMANUFACTURINGCTURING CNC Nilesh Ramani Director Industry 4.0 Smart Factory: The New Frontier in the Manufacturing Industry Expert’s View Point Analytics: A trend for the future of Manufacturing
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  • 4. Editorial Embracing Technological Innovation for Excellence echnologicalinnovation is changing the way that we do business. It changes Tthe way that we create impact, how we work effectively and efficiently and how we measure our success. The changing tech landscape creates immense opportunityandchallenges,andwhatthepossibilitiesareforthefuture. India’s large population of engineers, cost competitiveness, and skilled workers are driving the growth of the manufacturing industry. It is emerging as a favorite destination for global manufacturers to set up their manufacturing plants. Strong Government Initiatives such as 'Make in India’, ‘Foreign Direct Investments’ and favorablegovernmentpolicieshavefurtheraidedthegrowthofthisindustry. According to independent reports, it is contributing to seventeen percent of real GDP and employing about twelve percent of India’s labor force. India is becoming one of the most lucrative options for manufacturing industry to prosper. ManufacturingholdsthekeypositionintheIndianeconomy. Revenuesinthissector have risen from US$ 26.5 billion to US$ 43.5 billion at a CAGR of 5.66 percent duringFY08-17. Technology and innovation is the key to expand the manufacturing base in the country. It is increasing India's presence in the global market. Innovation in product and process has received a boost due to growing research and development. Indian manufacturing sector is now replete with innovation has become outstanding illustration globally. Technological development is the most fundamental factor which fostering the growth of this sector. The Indian manufacturing industry has recognized the significance of industry 4.0 and has now made it part of its long- standing business strategy. Various tech giants, as well as SMEs, are embracing the new-age technologies to achieve excellence in product manufacturing. A recent trend such as smart factory is attracting domestic as well international players of manufacturing. With its strong performance, the Indian economy has been able to instill confidence in a larger sector of business. The industry overcomes all challenges and adapts numerous immediate changes like an implementation of GST and industry 4.0. Now, the key expectation from the government is to create the stable and clear policyenvironmentthatcanfacilitatelong-termbusiness andinvestmentplanning. Abhijeet kakde Abhijeet kakde
  • 5. Copyright © 2018 Insights Success, All rights reserved. The content and images used in this magazine should not be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without prior permission from Insights Success. Reprint rights remain solely with Insights Success. Printed and Published by Insights Success Media and Technology Pvt. Ltd. Corporate Ofces: Insights Success Media Tech LLC 555 Metro Place North, Suite 100, Dublin, OH 43017, United States Phone - (614)-602-1754 Email: info@insightssuccess.com For Subscription: www.insightssuccess.com Insights Success Media and Technology Pvt. Ltd. Off. No. 513 & 510, 5th Flr., Rainbow Plaza, Shivar Chowk, Pimple Saudagar, Pune, Maharashtra 411017 Phone - India: 020- 7410079881/ 82/ 83/ 84/ 85 Email: info@insightssuccess.in For Subscription: www.insightssuccess.in sales@insightssuccess.com Editor-in-Chief Pooja M. Bansal Database Management Prashant Chevale Technology Consultant Swapnil Patil Circulation Manager Vivek Bangade Research Analyst David Business Development Executives Ashwini , Tejaswini Contributors September, 2018 Asha Bange Art Editor Business Development Manager Akansha Garewal Visualiser Mayur Koli Marketing Manager Dhruv Apte Picture Editor Alex Noel Art & Design Director Amol Kamble Managing Editor Co-designer Savita Pandav Rajarshi Chatterjee Senior Editor Shraddha Deshpande Anmol, Apurva Follow us on : www.facebook.com/insightssuccess/ollow us on : www https://twitter.com/insightssuccess We are also available on : Cover Price : RS. 150/- Executive Editor Abhijeet Kakade
  • 6. Component 4.0 Cloud Manufacturing: A New Trend in the Manufacturing Industry Production Intel The Stance and Revolution of CNC Machines 28 Delivering Customized Laser Solutions with High-Quality Standards and Safety Industry 4.0 Smart Factory: The New Frontier in the Manufacturing Industry Articles 8 34 40 Cover Story
  • 7. G3S Components Manufacturing and Supplying Precision Engineering Components and Assemblies Hurco India Pioneer of CNC Machine Tool Technology Modular Profile Machineries Pioneer of Manufacturing International Standard Machinery Did You Know? Unbelievable Facts about Indian Manufacturing Sector Most People Didn’t Know C O N T E N T S GINDUMAC INDIA Offering World-class Products and Services for CNC Machining Processes INTERVIEW WITH INSIGHTS SUCCESS Analytics: A trend for the future of Manufacturing Expert’s View Point 16 3820 26 22 32
  • 8. The Zest for Quality and Customer Satisfaction 10MOST THE VALUABLE CNC MANUFACTURING COMPANIES “Quality is Everyone’s Responsibility”- Edwards Deming, American Engineer Manufacturing process is made up of long chain of separate as well as complex activities. Quality is the key factor to establish a successful business and plays crucial role in the production process.it is continues process which requires combined efforts of whole team. Manufactures are needed to ensure that quality is maintained at every stage of production. In this edition, we introduce “The 10 Most Valuable CNC Manufacturing Companies” in 2018, in order to assist businesses to choose their right CNC manufacturing companies. Assessing the scenario in versatile perceptions our magazine, has brought light into the companies, who have flaunted some excellent CNC manufacturing companies which provides utmost quality of product. This list will lessen the search of organization that has perfect CNC Manufacturing companies. In this issue, we have specially featured Scantech Laser Pvt. Ltd., as cover story. Scantech Laser is providing custom-made solutions into a wide range of laser applications in diverse fields like automobiles, medical, pharmaceuticals, electronics, semiconductors, fabrication, and many others. Hurco India Pvt. Ltd has been leading the industry in CNC machine tool technology providing end to end solution to customers with the help of a wide range of manufacturing products. G3S Components is an ISO 9001:2008 certified company which manufactures and supplies precision engineering components and assemblies. Modular Profile Machineries Pvt. Ltd is delivering industrial automation solutions and machinery of international standards to manufacturing companies. Haas Automation India Pvt. Ltd. offers a full line of American-made high performance products for all machining needs. Electronica HiTech Machine Tools is pioneer in manufacturing of CNC Lathes, Electric Discharge and Wire Electric discharge machines TaeguTec Noida is a leading supplier of modern machining solutions to a wide variety of industries such as automotive, mold and die, aerospace, power generation and many others. Raltech Precision Engineering Pvt. Ltd. is a High Tech CNC Machine Shop recognized for its engineering capabilities and management excellence. Walter Tools India Pvt Ltd is leading metalworking company offers a wide range of precision tools for milling, turning, drilling and threading applications. Macpower CNC Machines is one of the India’s fastest growing CNC manufacturing Companies providing the best manufacturing solutions in order of technological excellence. We also have GINDUMAC INDIA Pvt. Ltd as interview with insights success. GINDUMAC INDIA Pvt. Ltd. is offering high-quality machinery, full services and best prices to metal working and plastics processing manufacturers in India. Our in-house editors have come up with some adroitly written articles such as The Stance and Revolution of CNC Machines, Smart Factory: The New Frontier in the Manufacturing Industry, and Cloud Manufacturing:A New Trend in the Manufacturing Industry. We have included article like Analytics: A trend for the future of Manufacturing written by Siddhi Sachin Pise, Managing Partner of Micro Precision. It’s time to flip the pages and enjoy technological experience with a feeling of reading pleasure.
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  • 10. Delivering Customized Laser Solutions with High-Quality Standards and Safety We used advanced laser technology and best-sourced materials from world’s renowned companies to ensure durability, reliability and high efficiency of products Cover Story 10MOST THE VALUABLE CNC MANUFACTURING COMPANIES
  • 12. department which has a direct effect on the global revenue earning of the company. He has taken active leadership in developing and enhancing the process to achieve the company’s goals and vision in India. Excellence in Providing Laser Solutions Scantech Laser is worldwide known for its technical innovations in various fields of custom laser applications. While buying custom laser applications it is important to understand the needs first. The company is very well known for the customer-centric approach, where machines are tailored as per client’s specification for quality production and cost-effectiveness. Apart from custom laser machine manufacturing it also offers a wide range of machines like laser marking machines, laser welding machine, laser- drilling machine, and laser cutting machine according to client’s requirement. Being one of the reputed global laser machine manufacturing companies, Scantech laser has contributed in the growth of many industries including electrical, pharmaceutical, textile, jewelry, automobile, and many other heavy engineering industries. Scantech is closely associated with many laser job shops. Apart from serving global clients with latest laser products and applications, the company also provides support services in hardware, software, spares, and design. The company believes in placing customer’s needs at the forefront while manufacturing their laser applications by spending valuable time with customers, mapping customer needs, and urgency. Time is changing and so is the world’s outlook towards India.India is emerging as the new hotspot destination in Asia for companies to set up their manufacturing plants. With the assistance of strong government initiatives and business plans, the Indian manufacturing sector is continuously rising to the greater heights. Today, many industrial segments require precision, improved quality, and quick turnaround of their manufacturing processes with minimal human interference. These can be accelerated by modern technologies. One of the most efficient technologies in this era is the laser technology, owing to tremendous power, flexibility, speed, and best quality of execution. Laser technology is widely used in diverse fields ranging from automobile to medical, electronics to semiconductors, diamond to jewelry, and among many others. By seeing the massive but unexplored potential of laser industry, was established in 1991Scantech Laser Pvt. Ltd. to fulfill needs of the manufacturing industry. G.S. Parkhe industrial merit prize winner (1998) for indigenous developing laser system, Scantech has processed over five hundred laser applications and has ten patents for various types of laser machines. With ,technical experience core competency and cost-effectiveness, , the company is poised to deliver the to their clients.highest quality laser products Trailblazers of Scantech Laser Naren Shikarkhane, Founder, Chief Technologyand officer at Scantech Laser is charting the course for the future of the company. With his extensive knowledge of laser technology, Naren marked his presence all over the globe. He is listed in the Marquis who’s who in science and engineering for US publication. He is also the member of the Optical Society of America and the Indian Laser Association. Naren has authored many technical papers which have been published in leading professional journals. He attributes his company’s success to its dedicated staff. He proudly says that the main reason behind all the growth of the company is its dedicated employees and that is what helps them to differentiate from any other company. Nilesh Ramani Directoris the at Scantech who contributed in the company with his progressive thought process and guidance to expand its operations on a global scale. Nilesh has extensive shop floor training experience in practical applications of laser processes. He has combined his industrial experience and learning to educate and advise their clients to enhance productivity and reduce cost through effective application of laser processes. He is accountable for Scantech’s design and development We firmly believe in offering the best solutions, ethical guidance, proficient training, and bother free service
  • 13. We improve products and procedures by means of consistent work of Research and Development
  • 14. Stand-out in a High Tech World Scantech has been using the latest laser technology since its inception. The company is working towards building their organization based on technical capabilities which creates their unique standpoint in the industry. Scantech’s Proclean Laser cleaning technology provides an environmentally safe and very economical method to improve the processes of cleaning, surface preparation, and paint removal. Proclean meets customer’s specific requirement in all ranges from heavy-duty, production intensive applications to regular processes. Proclean does not affect the base material and helps in the quick evacuation of grease, epoxy, paints, dust, rust etc. It can be applied to processes like paint stripping, selective paint removal, degreasing, mold cleaning, oxide cleaning and many more. Scantech’s ScanCut five-axis laser cutting machine offers high adaptability and accuracy over an extensive range of complex laser applications. ScanCut is designed for three- dimensional profile cutting along with the capability of cutting two-dimensional sheet metal cutting using five-axis Laser control. It has a quick setup time, able to adopt any changes in drawing quickly. It is highly recommended and used as a product by the automotive, aerospace and shipbuilding industry. Scantech’s 3D Laser Marking helps in marking on curved or inclined or irregular shapes with precision. The marking is done without the movement of the 3rd axis or Z axis. High speed and high precision can be achieved via this. It is a clean and safe process which is controlled via software to give precise output. Laser cladding is a processing technique used for adding one material to the surface of another in a controlled manner. Replacing worn components, modifying or repairing parts often is a heavy on cost and time-consuming process. For laser cladding, Scantech’s Proclad is the perfect and economical solution. ProClad uses two methods of cladding using powder feeder and wire feeder. It can be used in various processes including die mold repairs, ship component repairs, aerospace component repairs, oil and gas industry components, repairs of bearing shafts & seats, cylinder liners and pins, hydraulic shafts, mining equipment, forestry and agricultural equipment etc. Creating Unique Standpoint in the Industry Innovation is crucial, but the flawless execution is something which brings success to a company. Scantech is known for providing the best laser solutions using advanced laser technology and best-sourced materials from world- renowned companies to ensure durability, reliability and high efficiency of the products. It provides proficient training and free services to their clients. The company has built every part of the machine in the house and offers fabrication job shops to their clients. Scantech has first indigenous laser head, OROS, and laser marking on the fly systems in India. Scantech is the first player in the Indian market who introduces fiber laser marking machine high-speed laser masking technologyand . It also has the first in India. Thelaser hardening systems company is working with fastest laser cutting speed, highest accuracy micro cutting, and finest laser welding to deliver cost-effective solutions. Being the pioneer in custom laser manufacturing, Scantech is providing the best and reliable laser systems as per the requirements of clientele. The company’s dedicated service team giving timely and fortified service to the customers. The company’s service team is the major highlight of the company’s business values. It is standing strong and steady in Asian as well as African continents. Scantech’s research and development team are continuously working on machine efficiency of the clients. A Look into Future In addition to being a renowned laser manufacturing company, Scantech aims to be the number one solution provider for the custom build laser systems across the globe. The company is dedicated to develop, manufacture and supply customized laser solutions with experienced and advanced in-house research and development team while maintaining high quality, standard, and safety. With expertise in laser technology, Scantech has been developing things which are still in the minds of the people. Our customer-centric approach involves manufacturing of laser applications as per the client’s requirement
  • 15. We are giving back to the society through many environmental and social initiatives
  • 16. Read it FirstRead it First Subscribe today Global Subscription Address : Country :City : State : Zip : Date : CORPORATE OFFICE Name : Telephone : Email : Insights Success Media and Technology Pvt. Ltd. Off No. 513 & 510, 5th Flr, Rainbow Plaza, Shivar Chowk, Pimple Saudagar, Pune, Maharashtra 411017. Phone - India: 020- 7410079881/ 82/ 83/ 84/ 85 USA: 302-319-9947 Email: info@insightssuccess.in For Subcription: www.insightssuccess.in 1 Year.......... Rs. 2500(12 Issues) .... 6 Months ..... (06 Issues) .... Rs. 1300 3 Months .... (03 Issues) .... Rs. 700 1 Month ...... (01 Issue) ..... Rs. 250 Yes I would like to subscribe to Insights Success Magazine. Cheque should be drawn in favour of : INSIGHTS SUCCESS MEDIA AND TECH PVT. LTD.
  • 17. ManagementCompany Name Electronica HiTech Machine Tools electronicahitech.com S. R. Pophale Chairman Electronica HiTech Machine Tools is pioneer in manufacturing of CNC Lathes, Electric Discharge and Wire Electric discharge machines. G3S Components g3s-india.com Ashish Kulkarni Managing Director G3S Components is an ISO 9001:2008 certified company which manufacture and supply precision engineering components and assemblies. Haas Automation India haascnc.com Terrence Miranda Managing Director Hurco India hurco.com Sanjib Chakraborty Managing Director Hurco India Pvt Ltd has been leading the industry in CNC machine tool technology providing end to end solution to customers with the help of a wide range of manufacturing products. Modular Profile Machineries (MPMPL) datron.co.in Naib Hariprasad Founder & CEO Modular Profile Machineries Pvt Ltd is delivering industrial automation solutions and machinery of international standards to manufacturing companies. Raltech Precision Engineering raltech.in Ralph Thomas Pereira Managing Director Raltech Precision Engineering Pvt. Ltd., is a High Tech CNC Machine Shop recognized for its engineering capabilities and management excellence. Scantech Laser scantechlaser.com Nilesh Ramani Director Scantech Laser providing custom-made solutions into a wide range of laser applications in diverse fields like automobiles, medical, pharmaceuticals, electronics, semiconductors, fabrication, and many others. TaeguTec Noida taegutec-india.com Lakshmikanthan Krishnan Managing Director Walter Tools India walter-tools.com Jyotsna Rajesh Sharma Managing Director Haas Automation offers a full line of American-made high performance products for all machining needs. TaeguTec is a leading supplier of modern machining solutions to a wide variety of industries such as automotive, mold and die, aerospace, power generation and many others. Macpower CNC Machines macpowercnc.com Rupesh Mehta Manging Director Macpower CNC Machines is one of the India’s fastest growing CNC manufacturing Companies providing the best manufacturing solutions in order of technological excellence. Brief 10MOST THE VALUABLE CNC MANUFACTURING COMPANIES Walter AG is leading metalworking company offers a wide range of precision tools for milling, turning, drilling and threading applications.
  • 18. anufacturing sector has emerged as one of the Mhigh growth sectors in India. According to independent report, India is expected to become the fifth largest manufacturing country in the world by the end of year 2020. With the assistance of strong government initiatives and business plans, the Indian manufacturing sector seems to be on the right track. GINDUMAC INDIA Pvt. Ltd. is offering high- quality machinery, full services and best prices to metal working and plastics processing manufacturers in India. In an interview with Insights Success, the management team of GINDUMAC INDIA Pvt. Ltd. gave some insightful answers highlighting the influences made by the company to take manufacturing industry to next level. 1. Kindly brief us about the company and what kind of services/products the company provides to their clients. GINDUMAC stands for “Global Industrial Machinery Cluster” and is leading trading company in the international CNC machinery market. Founded in Germany, the GINDUMAC Group operates globally with subsidiaries in Germany, Spain and India. In India our operations are led by the GINDUMAC INDIA Pvt. Ltd. with main offices in Vadodara and Mumbai. We provide Indian manufacturers with a full portfolio of high-quality products and services for best CNC machining processes: Used metal working, sheet metal processing and plastics processing machines, New GINDUMAC FIBER LASER Cutting machines, Metalix CAD/CAM Software, MACHINE SPECTOR Real-Time Monitoring Software, Tooling and Engineering Service. 2. What was underlying bedrock idea behind the incorporating the company? And brief us about the initial struggles which company went through? GINDUMAC INDIA Pvt. Ltd. has been founded as a merge out of German GINDUMAC GmbH and Indian Heta Services Pvt. Ltd. joining forces to make machinery trading in India a fair, transparent and economical experience. HetaServices, has been a leading and well-known company for machinery trading and engineering services in India for more than 20 years. GINDUMAC GmbH has become a leading trading company in international trading operations by using state-of-the-art technology and data-driven solutions to make machinery trading as easy as possible. The idea behind the incorporation of GINDUMAC INDIA Pvt. Ltd. was to combine both parties’ strengths for better value proposition under a strong German brand GINDUMAC. Operations as GINDUMAC INDIA Pvt. Ltd. have been hassle-free since the beginning. We manage very well to use synergies in connecting European and Indian business operations meanwhile responding to local market needs. Offering World-class Products and Services for CNC Machining Processes Interview with Insights Success 16 September 2018|
  • 19. 3. Brief us about the Founder/CEO of the company? Please share with his/her major contribution towards the development of the company. What kind of ethics, principles and manner of working does he/she observes while running the business? At GINDUMAC INDIA Pvt. Ltd. we have been leading the company since day one as a strong director’s team. Behind the foundation and operations of GINDUMAC INDIA Pvt. Ltd. there is four strong personalities: Pradeep Patel, Director of GINDUMAC INDIA Pvt. Ltd., Pankaj Patel, Country Manager India at GINDUMAC GmbH, Janek Andre, CEO GINDUMAC Group and Benedikt Ruf, MD GINDUMAC Group. We strongly believe that our companies’ success is the sum of all our individual talents and strengths which lead us to a prosperous future development of GINDUMAC. Pradeep Patel and Pankaj Patel as directors for our Indian operations are doing a great job with our whole, highly motivated team here in India. We see ourselves as a digital company driving business operations with state-of-the-art technology and data- driven solutions in connection with best services. Our company culture is based on “the movement” idea, continuously building up a strong network of machinery enthusiasts and working on the future of machinery trading. 4. Mention some of the awards, achievements, recognitions and clients' feedback that are notable to you. We have recently founded GINDUMAC INDIA Pvt. Ltd. as one important milestone to extend and strengthen our activities in India. At the same time, we have managed to form a global group out of GINDUMAC teams in Europe and India. One of our most important achievements is that we successfully establish a connection between our Indian and global 17September 2018|
  • 20. operations. This gives us access to provide Indian manufacturers with high-quality machines and customized engineering solutions as best package for their manufacturing processes. 5. Which latest laser technology GINDUMAC INDIA Pvt. Ltd use for the laser system manufacturing? What is the latest advancement in this industry? For laser cutting machining processes we see the future in fiber laser cutting applications. Highly accurate, flexible and economical due to low electric power consumption. Easy to operate at highest efficiency. Overall, concrete Industry 4.0 and IIOT (industrial internet of things) applications as well as platform based, digital processes will bring new value to the Indian manufacturing industry. That is why we are using a proprietary online platform for trading operations on www.gindumac.in and have launched MACHINE SPECTOR, a real-time monitoring solution for manufacturers. MACHINE SPECTOR adds new digital abilities to used machines and connects them with the new requirements of Industry 4.0. It connects all types of used machines with new ones. Special gateways and sensor technology enable a fully connected machine park – from conventional to CNC machinery. All pre-defined performance data is accessible in one digital dashboard giving full data control. 6. Being a laser System Manufacturing Company what is your contribution in CNC industry? Under the GINDUMAC brand, we offer new high- efficient Fiber Laser Cutting Machines from 500 to 4000W laser output power and up to 25mm max. cutting depth. All machines are provided in a best price and best service package to ensure the maximum success for our clients. Using a GINDUMAC FIBER LASER Cutting Machine gives manufacturers low electric power consumption, high reliability up to 100,000 laser hours, high speed up to 18m/min and high precision due to a quality servo motor and gearing system. It is considered for Small Foot Print, Entry level machine with combination of high speed and reliability for lower thickness. It can be alternative of Turret punching machine. Great machine for Inhouse fabrication application for OEM product manufacturers and entry level Sub-Contractors. 7. Kindly brief us about your strategies to tackle the competition in your sector. What steps are you taking to ensure that you continue to grow and develop? Follow a clear focus on steadily improving our products and services for our customers. This is how we mainly deal with competitive environments – working on best product and service offers for our customers. As growth drivers we clearly see investing in online marketing channels to increase awareness, extending business networks to strengthen our positioning and to use digital technology to ensure most efficient processes. 8. What are the benefits gained by your clients while doing business with you? We are passionate about CNC machining. This drives us every day to understand very well what our customers need to run cost-efficient and high-output manufacturing processes. Working with GINDUMAC always means to start a fair, transparent and economical business relationship. In addition, working with GINDUMAC is more than just business – it is innovating in a positive and fun environment to boost mutual success – personally and professionally. All machines of international and local manufacturers are available on www.gindumac.in. With a few clicks visitors can digitally request a quote, schedule a visit, make a counteroffer or contact the Indian team directly via WhatsApp for further information. We support our customers to grow their businesses by offering the best equipment and technical service they need – and this for the best prices in the market. 9. What can be expected from your company in the upcoming years? Brief us about the future goals of the company. We want to grow with our customers in India. Customer satisfaction and long-term relationships with our clients are most important for us. In general, our goal is to build up a strong brand in India and increase our market share. We continuously investing in technology to bring new value to our products, services and processes. Expanding service offers is one of our most important investment priorities. GINDUMAC stands for the easy way to sell and buy machinery. In the upcoming years we will direct all our effort to fulfill this promise for Indian manufacturers. In a growing Indian economy using digital technologies and data intelligence is one key factor if you want to grow business operations. Our digital tools, our international network and our global and local trading competence give us the right power to strengthen high quality supply of used machines and service excellence for our Indian clients. More about GINDUMAC India Pvt. Ltd. on www.gindumac.in 18 September 2018|
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  • 22. India is emerging as the next most popular manufacturing market in Asia after China. It has set benchmarks in the international market with respect to quality in the manufacturing. According to independent reports, revenues in this sector have risen from US$ 26.5 billion to US$ 43.5 billion at a CAGR of 5.66 percent during FY08-17. Technological advancements, foreign direct investment, and strong government initiatives are the key factors which are driving the growth of the manufacturing sector. With an objective to offer competitive manufacturing and sourcing solutions to global clients G3S Components Pvt. Ltd. was established in 2008 to manufacture and supply precision engineering components and assemblies. The company is using the state of the art technologies to deliver best in class components with timely delivery and competitive pricing. The Techno-commercial Leader of G3S Components With over two decades of experience in supply management, product development, and international business Ashish Kulkarni is the Managing Director of G3S Components. Ashish has completed his graduation in mechanical engineering and later completed his MBA in Marketing. Working with different industries and business domains has given him the immense expertise to establish G3S components. In 2008, He has established G3S with Chrisian Gauthier who has four decades of experience in machining, sheet metal, subcontracting, and business development. He has traveled extensively all over the world and has a solid network of the suppliers. Santosh oak is the chairman at G3S Components. He is a mechanical engineering graduate from BIITS PILANI and an alumnus of IIM Ahmedabad PGP. He has vast experience nationally & internationally, in the manufacturing industry as well as finance and investments. He has special skills in project management. His immense experience and innovative thinking is helping G3S pursue its ambitious expansion plan Delivering Excellent Engineering Components and Assemblies G3S Components Pvt. Ltd. is a multifaceted organization involved in the manufacturing of precision engineering components and assemblies. As an ISO 9001:2008 certified company, G3S ensures that the set industry norms and standards are duly met while fabrication. The company offers CNC turned and milled parts, timing pulleys in Aluminum, Various Custom-made machined Parts, Brass molding inserts and many more. The company has their own modern machine shop that manufactures quality products in minimum lead time. By using latest manufacturing facilities, the company machine parts from 2 mm to 150 mm diameter. Since the inception, G3S is meeting the requirements of electrical, machine tool, hydraulics, plastic molding, industrial equipment, and SPM manufacturing industries. Currently, the company is exporting more than sixty percent of the products to Germany, France, and the Netherlands. G3S is also backed by a sound logistic network which allows us to export on DDU, FOB, CIF or DDP basis. Apart from machining, it has a large network of suppliers all across India for laser cutting, stamping, sheet metal works, assemblies, plastic molding etc. The company also has approved vendors for surface treatments like Zinc plating, Zinc Nickel Plating, Electroless Nickel Plating, Anodizing etc. Advanced Technology Ensuring Best Quality of Products G3S COMPONENTS Manufacturing and Supplying Precision Engineering Components and Assemblies 20 September 2018|
  • 23. With unmatched quality and competitive price we are manufacturing precision engineering components and assemblies by using the state of art technologies G3S initiated its business as a sourcing firm to meet the various requirements of overseas clients, who are looking for cost-effective solutions. The company has established a fully-fledged manufacturing unit to provide clients with the best products within the stipulated time frame.G3S’ advanced technology machine shop along with a formidable network of dependable suppliers ensures the perfect casting, sheet metal works, forging, and pressure die casting to best- in-class quality. The company’s incessant improvement drive, flexibility to changes, and know-how of the market helps them to provide the best at most competitive prices. Apart from the regular measuring equipment and gauges, the company has advanced best in class quality control products. Following are some of the advanced quality control instruments which ensure the quality of the products. Profile projector: Version Orion 400 V with 20 times magnification is used for measuring the two-dimensional counter of precision components. The part to be measured is magnified by an optical system and projected on a screen. Vectra Touch height measuring instrument is of universal use in any production field. The company has Co-ordinate measuring machine with probes for angular measurement. G3S’s reasonable prices and image in the international business led the company to humongous orders in a market. The company is successfully aiding the need of manufacturing industries from last decade with the fulfillment of the delivery commitments of orders Proceeding towards Flourishing Future The automobile industry is one of the key drivers that boost the economic growth of the country. The Indian automobile industry has prominent future in India. Apart from meeting the advanced domestic demands, it is successfully penetrating into the international market. G3S Component is already an ISO 4001 2015 certified enterprise. The company is soon diversifying into the automotive industry and has planned its way to IATF Certification by November of the year 2018. The company’s aim is to achieve the turnover of 20 crores by the financial year 2020. Addition to this, G3S’s long-term goal is to be registered as a public company with stocks till the year 2025. Ashish Kulkarni MD “ “ 10MOST THE VALUABLE CNC MANUFACTURING COMPANIES 21September 2018|
  • 24. AnalyticsA trend for the future of Manufacturing Siddhi Sachin Pise has completed her Bachelors in Engineering (Computer Science) from MIT Pune and then her Masters in Information Systems from University of Maryland, Baltimore County, USA. Currently, she is the Managing Partner of Micro Precision; Manufacturers of Oil Lubrication Systems, Pune. She is currently focusing on the techniques to merge IT in the manufacturing world. Before stepping into the business, she worked as a developer in Cognizant Technology Solutions. About The Author Siddhi Sachin Pise Managing Partner 22 September 2018|
  • 25. Manufacturing has emerged as one of the growing sectors in the world. Manufacturing is an industry with multiple aspects: investments, raw materials, production equipment, coordination, planning, organizing, human resources and the most important changing customer needs. Here, data is created at every point. Understanding and analyzing the massive amount of manufacturing data is important to increase the efficiency of the manufacturer. Analytics is the process of discovering and communicating the meaningful patterns which can be found in data. Analytics turns data into insight for making better decisions. Manufacturing Industries generate an enormous volume of data, but many have failed to make proper use of this mountain of potential intelligence. Use of analytics in manufacturing sector provides actionable insights that help company’s most important business decision: which products are yielding lower margins? How to increase profitability by understanding customer needs and category performance? How to improve product scheduling and sales forecasting? how to reduce costs and increase efficiency? How to improve production, plant performance, and product? Since products are at the core of a manufacturing business, the initial focus of analytics is aimed at improvising product development. Other common focus areas include optimizing the supply chain, managing sales and marketing spend, reducing warranty spend, and improving overall fiscal management. Breakthrough observations in these fields can have a good impact on business performance and give an impressive turn to the company. Manufacturers can combine existing data with historical data using analytics to build a projection of what purchasing trends will be in the mere future. Also, the use of analytics helps manufacturers solve previously impossible problems and reveal interesting information that they never knew about. These predictive insights are based not just on historical data, but on processes and how well lines are operating, leading to smarter risk management and less production waste. To conclude, manufacturers must implement analytics in chunks that will deliver incremental value to the organization in a timely manner. This helps build a positive drive and generates benefits. Manufacturers need to create a closed-loop analytics strategy, in which existing business objectives and analytics projects and capabilities are discussed resulting in a phased strategy that aligns with the organization’s priorities in the upcoming years. Evaluate the results obtained and then adjust the strategy on what you learn. Analytics has the potential to supercharge the manufacturing business and give a competitive edge in the marketplace. 23 Expert’s View Point September 2018|
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  • 28. India is becoming one of the most lucrative options for manufacturing industry to prosper. With the ‘Make in India’campaign, India plans to be the leader of the manufacturing sector in the world. The government of India aims to make automobiles manufacturing industry as the main driver of Make in India initiative. Manufacturing sectors like railway, aerospace, defense, medical, oil and gas sector, infrastructure, agriculture equipment etc. are also experiencing steady growth from last few years. Machine tool industry serves as the mother industry for manufacturing and has enormous potential to change the face of the manufacturing industry. Hurco India Pvt Ltd has been leading the industry in CNC machine tool technology from the last five decades. Hurco understands the importance of agility, adaptability, and profitability when it comes to running a business. The company makes reliable CNC machine tools with the most versatile control in the industry by providing non- conversational and conversational programming. About the Trailblazers Gerald Roch and Edward Humston had founded Hurco in 1968 with the mission to develop machines with maximum possible user-friendly features. Hurco’s five decades of innovation helped their customers across the world to use the latest technology easily to become competitive and profitable. Hurco’s mission is to provide unique, innovative software and CNC controls that help their customers to maximize the productivity through reduced setup time and multi-tasking on the shop floor. Sanjib Chakraborty, the Managing Director of Hurco India expressed that more than five decades later, the original mission statement is still the cornerstone of the 21st-century Hurco. Sanjib is the team leader and a technocrat with a proven track record of successfully turning around the capacity of various organizations in the field of Marketing, sales, operation, and project management. Providing Best-in-Class CNC controls and Innovative Software Hurco is one of the first companies which introduced a PC based controller. Research and Development department based in the USA is committed to develop the software and hardware which enhance the performance of the machine and make their customer competitive and profitable. Hurco provides end to end solution to customers with the help of a wide range of products like turning centre, multi-axes turn- mill centre, vertical machining centre with three, four & five axis, horizontal machining centre, double column machine with more than four-meter stroke, horizontal bore mill etc. Hurco is a NASDAQ listed company having sixteen subsidiaries across the world. Hurco India is one of the subsidiaries having more than five hundred installations supported by the well-trained team located in Chennai, Coimbatore, Delhi, Chandigarh, Ludhiana, Pune, Mumbai, and Bangalore. It has three technology centers in India at Chennai, Pune, and Coimbatore. All machines are equipped with the world’s most preferred and user-friendly controller powered with WINMAX software. Hurco customers can upgrade the controller at any given time to have the latest features without incurring any cost or replacing the controller. The continuous improvement in technology and getting the technology transferred to the end user are the two major benefits gained by their customers. Being a NASDAQ listed company with sound financial health, Hurco gives confidence to the customer to be treated as a true business partner. HURCO INDIAPioneer of CNC Machine Tool Technology 26 September 2018|
  • 29. We provide unique, innovative software and CNC controls that help our customers to maximize productivity through reduced setup time and multi-tasking on the shop floor Always a Step Ahead in Innovating with Evolving Technology All of Hurco’s machines are designed for long life with desired repeatability and positional accuracy. Hurco has more than eighty patents for machine tool control technology. The Hurco Controller was awarded globally as the most preferred controller in 2017. The highly efficient motion control powered with WINMAX software differentiates Hurco from the other companies. The patented software developed for Hurco users is helping customers to achieve the fastest print to part and part to profit. Hurco invented conversational programming, which revolutionized the machine tool industry as it was an alternative to cumbersome G-codes and M-codes. Its latest innovation is 3D printing technology on 3 axes VMC which will help a customer in prototyping task on the same machine. The company’s 3D DXF transfer software will reduce the dependency on cam software to large extends. There has been an increase in the number of their five-axis machines, multi-axis machines, high performance die mould machines and large double column machines in the last couple of years. With all these features, Hurco technology enhances the machining performance, optimizes the cycle time, reduces the programming time, improves surface finish quality and assures the highest performance. Future Roadmap Hurco is passionate about the success of their customers. They have an entrepreneurial spirit and passion for manufacturing technology. The company did record breaking business in 2017 and is expecting similar record sale in 2018. Hurco India is also performing extremely well in India. Hurco is getting a very good response for their high-end technology in India. Hurco always addressed customer’s concern to make a customer more competitive. With sheer dedication and commitment, Hurco is sincerely working towards customer’s benefits to be recognized as the most preferred machine tool company in India. Sanjib Chakraborty MD “ “ 27 10MOST THE VALUABLE CNC MANUFACTURING COMPANIES September 2018|
  • 31. M A N U F A C T U R I N GM A N U F A C T U R I N G A New Trend in the Manufacturing Industry The manufacturing sector is under tremendous pressure to achieve reasonable costs and reduce environmental impact, which has made it integrated and complex. Cloud Manufacturing (CM) offers a solution for the manufacturers in this department. CM is a service business model, which deploys the manufacturing capabilities using the cloud platforms. This empowers enhanced decision-making practices and it can provide the most sustainable and robust manufacturing route available. The manufacturing resources and capabilities can be transformed into the services that can be managed and operated in an intelligent and unified way. CM provides safe, reliable, high quality, and on-demand manufacturing services for the whole lifestyle of manufacturing. Classification Cloud Manufacturing comprises two types. The first one deals with the deployment of manufacturing software on the cloud platform. The second one deals with a broader scope of management, engineering-abilities, and designs for the manufacturing corporations. This system deals with both material and non-material laboratories implemented in the manufacturing cloud to support the whole supply chain. Expenditures are shared on the basis of resource networks. Consequently, the use of rarely used equipment's rises and costs of expensive equipment’s are reduced. Cloud Deployment Methods There are four types of cloud deployment: Private cloud This refers to the centralized management efforts in which the manufacturing services are shared in one company or its subsidiaries. Corporation's mission- critical and core-business are often kept in the cloud in such scenario. Community Cloud This is a collaborative method in which the manufacturing service is shared between the several organizations centered towards the common goal. Public Cloud The key concept of using the public cloud lies in sharing manufacturing services Component 4.0 29September 2018|
  • 32. with the public in a multi-tenant environment. Hybrid Cloud This model comprises the composition of two or more clouds services connected. These are distinct entities; however, they are often bound together. The benefit offered by this model is being able to deploy multiple deployment modes. The Transition towards the Cloud Manufacturing Firms that ponder the question of whether or not move to the cloud manufacturing will be left behind in the forthcoming future. Corporations must be ready for shifting and evolving constantly in order to preserve their existence. By implementing the CM, the industries will improve their efficiencies and can ensure that their quality is always high alongside being fast and responsive. Modern Manufacturers cannot solely depend on the on-premise and most hosted private cloud to keep up with the industries' ever-increasing demands and complexities. However, with the implementation of the CM, they will be able to turn on new facilities and labs quickly. Furthermore, it can support in the crisis of market fluctuations because the cloud platforms provide scalability. Resources From the point of the manufacturing industry, each kind of manufacturing capabilities requires the support of manufacturing resources. These capabilities have two forms i.e. Soft and hard resources. Soft Resources Software This part includes all the installed applications throughout the product life circle. This includes design, analysis, simulation, planning, and many more. Skill It requires the expertise in performing any specific manufacturing task. Knowledge It includes the experience and expertise for the completion of a product. It comprises engineering knowledge, evaluations, structures, procedures, results, and many more. Personnel The human resource engaged in the manufacturing process. This includes the designers, operators, technicians, project team, etc. Business Network It entails the relationship and opportunity networks that are available in an enterprise. Experience It consists of the experience and performance, and quality of clients, customers, etc. Hard Resources Manufacturing Equipment The equipment needed in facilities/plants for the completion of any manufacturing task. Surveillance Resource The devices used to identify and control the other manufacturing resources. Computational resources The computing devices required to support the production process, which includes the servers, computers, drives, etc. Storage It includes the automated storage, retrieval systems, logic controllers, volume capacity, and location of warehouses, etc. Materials This includes the input and output material in a production system. Transportation The movement of manufacturing input and output from one location to another is covered under this resource i.e. the mode of transport. The Benefits of Cloud Manufacturing The CM provides several benefits for the manufacturing corporations. The biggest is in the form of assessment for the IT departments. The IT teams do not need to keep updating the hardware and software alongside its security and maintenance. Moreover, the cloud service provider has to manage the whole cloud platform and its issues. Small business, even the large companies that comprise the small IT teams can take full advantage of this technology. Another benefit lies in the reduction of capital expenditures because the cloud computing eliminates the long-term costs that occur in the manufacturing ERPs. In terms of deployment, CM allows the rapid and safe deployments, all while keeping process quick and automated. These benefits make it easy for the corporations to stay at the top of production and deployment. The cloud computing is changing every facet of the cloud manufacturing. It is helping in operating, integrating the supply chains and designs for the proper manufacturing of products. With the help of CM, the manufacturers can innovate, reduce costs, and can increase competitiveness. Corporations can use CM in streaming the manufacturing process by visualization, social collaboration, secure transactions, all this while controlling the costs and contributing to the industry 4.0 successfully. 30 September 2018|
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  • 34. UNBELIEVABLEFACTSABOUT INDIANSECTORMOST DIDN’TKNOW MANUFACTURING PEOPLE ndia is one of the Ifastest growing economies in the world and is categorized as one of the major G20 economies. Though knowing everything about this vast country is impossible, one must acknowledge that the growth in its manufacturing industry is impeccable. Here are some interesting facts about this sector that will make you more curious about the country. 32 September 2018|
  • 35. The Delhi–Mumbai Industrial Corridor is the country’s rst and most advanced economic corridor. It is approx 1,483 kilometers long and links the country’s two most populous cities In line with the Make in India initiative, the government is also developing the Vizag–Chennai Industrial Corridor, which is part of the East Coast Economic Corridor, the country’s rst coastal economic corridor. CNC machines were introduced to the workplace just after World War II. John T. Parsons is the pioneer of numerical control which would develop into CNC technology. Manufacturing sectors like railway, aerospace, defense, medical, oil and gas sector, infrastructure are experiencing steady growth because of various government initiatives. Indian railway is world fourth largest network with the total length of approx. 127,760 km. India is emerging as the next most popular manufacturing destination in Asia after China. Technological advancements, foreign direct investment, and strong government initiatives are the key factors which are driving the growth of the manufacturing sector.India is the world’s third largest economy and has emerged as a global growth engine. The Automobile Industry is one of the important sectors of manufacturing. India is largest producer of two-wheeler in the world which consist of motorcycles, scooters, and mopeds Did you Know? 33September 2018|
  • 36. Smart FactoryTHE NEW FRONTIER IN THE MANUFACTURING INDUSTRY Asmart factory is a digitized and connected production house that depends on smart manufacturing. The concept of the smart factory is an important outcome of the fourth industrial revolution. A true smart factory integrates the data from physical, operational, and human assets and drives manufacture towards a good level of maintenance, inventory tracking, digitizing operations, and various others activities. These factories have more efficiency, less-manufacturing time, and overall better productivity and keep the company at the top level in its competitive game. Currently, manufacturers are using only the smart factory components in advance planning, real-time production, and monitoring data. A true smart factory is actually beyond that. The concept of adopting and implementing a smart factory is different and complicated. However, the recent technological advancements have made the manufacturing process flexible and adaptive. These new factories aid the manufacturers in remaining competitive or in disrupting the competition. The transformation of the supply chain in the manufacturing industry is being updated by the industry 4.0, the mixing of the real & virtual world, Information Technology, and Operational Technology. For complete digital networks, the manufacturers must realize the digital supply network. They need to unlock capabilities i.e. horizontal integration; the myriad operational systems that power any organization; vertical integration’; that connects the manufacturing supplies and end-to-end integration through their entire value chain. Features of a Smart Factory A smart factory addresses the myriad issues and ecosystem-wide exerting pressure in an organization. The ability to adjust and learn data in real time in a smart 34 September 2018|
  • 38. factory help corporations in becoming responsive, proactive, and predictive and enables manufacturers in downsizing the operation and productivity challenges. The benefit of a full automation factory lies in the lower lead times with the customers and overall lower costs. Some surveys suggest that the companies using the smart factory have seen the production capacity improvement of about 25 to 50 percent and fewer defective products. The major features that a smart factory offers are the connectivity, optimization, transparency, agility, and proactivity. Therefore, important decisions can be made by improving the production process. The users must note that no two smart factories will look or work the same. Hence, the production houses can prioritize the various areas and can select the more relevant features according to their specific needs. Benefits of a Smart Factory The initiative to transform or expand into a smart factory demands specific needs of an organization. The reasons for converting to a smart factory are not justified and often vary manufacturer to the manufacturer. The broad categories that define the manufacturer’s journey to the smart factory are quality, costs, assets efficiency, and safety sustainability. Consequently, manufacturers get the ultimate result in the form of a greater spread in the market, improved ability, market share, better quality, profitability, and labor force stability. Regardless of the manufacturing company, the ability to demonstrate the investment in the smart factory values is important to sustain this smart journey. The Transition to the Smart factory As two smart factories do not look the same and have a different configuration, similarly there is no single or fixed path to achieve smart factory solutions. Every smart factory looks different due to the variations in its line products and automation equipment. However, the components needed in a smart factory are mostly universal and each one is important. These factors are Technology, Process, Data, People, and Security. The manufacturers can prioritize these components based on their investment and based on their specific objectives. There are limitless configuration and numerous patterns, which can be used in the smart factory journey. These patterns will define the planning and execution with a preferred pace. The following are the steps, which users can take in order to reach smart factory solutions: Think Big, Start Small, and Scale Fast The smart factory investments start from a specific manufacturer’s opportunities. They can create their own path to the smart factory journey at their own level of the network. It would be effective for them to start small at the first, then conduct manageable tests, and gradually scale them. Staying Grounded in the Needs of the factory A company’s manufacturing strategies and environment will determine the specific issues of the company and address the way to unlock the value through the smart solutions. They can customize each approach and get the result that meets the needs of smart factory manufacturing. Do Not Start and End with the Technology The smart factory requires more than just connected assets. They need a way to store, manage, make sense, and act upon the gathered data. In addition, the company would need the right talent present at the right place in the journey of the smart factory. Every smart factory would require the transformation and support across the technology, design, and management dimension. In order to achieve a successful journey of the smart factory, the corporations must consider the full array of supply from their partners and customers and that too from start. The investment of smart factory benefits manufacturers in safer and reliable manufacturing plant. The technological advancements and trends will continue to develop the manufacturing industry for the on-demand productions. A smart factory is a direct way for the manufacturers to excel in a dynamic marketplace and competition. 36 September 2018|
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  • 40. India is emerging as a global manufacturing hub with all requisite skills in product, process and capital engineering. Strong government initiatives such as “Make in India” and “Foreign Direct Investments” have further aided the growth of this industry. Over the decade, along with the growth, the manufacturing sector has become highly competitive. Maintaining high quality of products and services has become the market differentiator for organizations. Modular Profile Machineries Pvt Ltd (MPMPL) is the team of highly motivated professionals who supply industrial automation solutions and machinery of international standards to manufacturing companies. Since 2006, the company offers the latest equipment to market with the best prices and finest quality. It is the pioneer in providing high quality and technologically advanced manufacturing equipment for overcoming the drawbacks of machining to save time as well as money. An Ardent Entrepreneur With the vision to provide high ends machines for industries with high-quality standard, Naib Hariprasad founded Modular Profile Machineries. Naib completed his diploma in mechanical engineering. With an aim to serve the aerospace and electronics industry, he started his entrepreneurial journey in 2006 by starting this organization. Today, most of the aerospace components are manufactured and served by the company to well-known aerospace industries across the world. His dedication and commitment to the work brought the company to marvelous success. Since its inception, the company faced various challenges in manufacturing market segment. Under the leadership of Naib, the company overcomes all market segment challenges and emerged as a preferred partner in the manufacturing industry. Apart from being Founder and CEO of MPMPL, he is one of most renowned tennis coach in India. He served as a coach for more than two decades for the country as well as abroad. Naib’s name is well known among the best coaches in India. Professional Provider of Manufacturing Solutions and Machinery Modular Profile Machineries is associated with Datron AG who manufactures highly innovative automation solutions & machinery for industries to increase production. MPMPL is the official representative of their hardware, software and integrated solutions in India. It helps out industries to achieve their aim by giving world class machinery and expertise which acquired from such global associations. MPMPL’s machineries are designed by a highly qualified and very well updated professionals backed by R&D and CAD/CAM working environment. A well-constructed quality control apparatus oversee the entire process of our manufacturing at various levels to set international standards. The company assures high quality made to order equipment that is technically perfect. Its research team studies and prepares highly viable and cost-effective industrial solutions that are customized to appease market the needs. MPMPL is specialized in undertaking industrial installation of the highest quality. The company ensures that every project is completed in time for cost-effectiveness. MPMPL designs and constructs automation for the manufacturing process and logistics to industrial units which executed with the high degree of perfection and care. MPMPL is updated with all the latest technologies to stay ahead of the competition. Today, it is one of the most reliable companies which serving the Indian industry where MODULAR PROFILE MACHINERIES Pioneer of Manufacturing International Standard Machinery 38 September 2018|
  • 41. Our quality offerings ensures our clients to experience escalated production and high returns from their ventures aluminum machining comes into the picture. Datron AG’s newly launched DATRON Neo+ is the most versatile machine for three-axis machining. It is very much suitable for soft material like aluminum, brass, copper, graphite, titanium, acrylic, and composite materials. It is High precision, High-speed machine with machining rate up to 28mts/min at 40,000 rpm spindle and has large working area of 500m x 400 mm x 175 mm height. It has an option for the fourth axis with latest generation software called “Datron Next” with a camera for setup and tool length sensor along 3 D probing, for easy setup and measurement. Customer Satisfaction Upholds Upward Rising Curve MPMPL is the pioneer of international brand machinery which produces quality material. The lasting quality of such machinery equipment has made it possible for the company to maintain a loyal and growing customer base. It is continually evolving to become the number one solution provider for upcoming industries seeking affordable operational advice. To achieve successful customer relation, the firm provides excellent technical support on industrial automation and accessories for best product output. Its Research & Development wing is constantly evolving to develop the latest technologies and new methods to ensure the productivity of customer which results in escalated production and high returns. The company has a well- established network with the highly qualified technical team who is working in line with the latest technology. Its aim is to reach the more customers and leverage them with innovative technology and products. Future Roadmap The Indian manufacturing scenario is undergoing a phenomenal change over the last few years. According to an independent report; India has the potential to reach USD 1 trillion by 2025 and expected to rank amongst the top three growth economies and manufacturing destination of the world by the year 2020. The implementation of the Goods and Services Tax (GST) will make India a common market with a GDP of US$ 2.5 trillion along with a population of 1.32 billion people, which will be a big draw for investors. Progressing forward with a positive outlook for the future, the company is dedicated to designing Innovative manufacturing services. With expertise in this sector, it will continue to deliver advanced solutions for the client to increase their productivity and cost-effectiveness. Naib Hariprasad Founder & CEO “ “ 10MOST THE VALUABLE CNC MANUFACTURING COMPANIES 39September 2018|
  • 42. omputers have ruled the people's lives ever since its invention. It’s astonishing to see a machine Cworking with a set of instructions stated by humans. One can’t imagine life and work without it as the ease of work it provides is impeccable. Be it the collection of data, storage of confidential files or building infinite number of applications computers yields solutions to most problems. With the modern times, computers have evolved and it’s no longer connected with a number of devices and a bunch of wires. The advanced version of the laptops comes very handy to use. Whether it is the laptop or the smartphone everything can be easily connected to respective systems. Due to its extensive work in the field of business, it is known as the ‘mastermind’. It plays pivotal role in the world of business. The business chain consists of various fields like e-commerce, technology, retail, fashion, education and many more. All these businesses widely run with help of computers. Today, computers and machinery are closely associated. Computerized numerical control machines are a perfect way of combing the software and manufacturing technologies. CNC Machines are pre-programmed computer software which dictates the movement of factory tools and machinery. It is used in the manufacturing field that uses computers to control machine tools. Tools that can be controlled by this 40 September 2018|
  • 43. Revolution Machines process are lathes, mills, routers, and grinders. CNC programming software creates program codes and instructions that are used to run the machine tools. Distinctive Features of CNC Machines CNC machines run 24*7 throughout the year. The only time the machine is switched-off is for its maintenance. The computer-controlled machine is programmed to produce products that are exactly identical copies of each other which have made it easy to achieve mass production of products. The software should be upgraded according to new versions in order to improve the machine’s work process. The modern software doesn’t produce prototypes which is beneficial for manufactures in terms of cost and time. CNC machines are capable of producing goods as an exact match. A computer controlled machine doesn’t require extensive supervision. The machines are programmed at once and they are capable of operating on their own. Only few tools are needed to be occasionally exchanged. Expansion of Portable CNC Machines In recent times, the growth of CNC machines has evolved to a point of full mobility. Like the internet, CNC technology has become a household commodity. There are affordable CNC machines for Production Intel 41September 2018|
  • 44. household purpose. These machines are capable of cutting metal, wood and plastics and they are very handy to use. With such extensive use, it will be able to carry a CNC machine in pockets for illustration or designing as well as handling massive projects. The concept of portable CNC machines, be it in fully automated factories and like basic CNC, this technology will definitely make it to the everyday user. The creation or execution of anything mechanical will become simple and more efficient. It is safe to assume that portable CNC machines will significantly help other CNC machines that can perform completely different tasks. Trends in CNC Technology 3D Printing The rise of the revolutionary technology known as 3D printing has set an impact in the manufacturing industry. 3D printing is popularly known as the additive manufacturing which is a process of creating three-dimensional physical objects from a digital model. New technologies make volume production possible for parts used in aerospace, automobiles, medical devices and more. The additive character of the 3D process reduces wastage of material. New Milling Tools The commercial use and the advancements in CNC machines have evoked manufactures to develop new milling tools that are more reliable and versatile. The new cutting tools have striking skills and have increased their accuracy that helps to deliver an excellent final product. Also, they have an enhanced tool life and tolerance to tighter parts. This function is helpful as it distributes the load uniformly and helps to attain faster cut with less vibration, noise and wear. The high spindle speed technology, difficult machining, and rapid milling of the newly developed tools reduce the tool setting time and maintenance. Strengthening with Time In the past few decades, CNC has transmuted the industrial manufacturing and household design fields immensely. Automation and precision are the key components of CNC; it’s impeccable to see what can be designed today as compared to a generation before. The knowledge based on machining processes, adaptive and closed loop machining, along with the automated feature recognition is becoming more advanced every day, experts predict that CNC programmers will be less needed in near future. This means that the programmer-oriented field could encounter a very radical change over the next several years. With such a tremendous development in the CNC technology, the CNC machines have dropped in cost and are becoming more easily available to the public. In spite of the number of changes taking place in any industry and their technology, there is surely a striking future ahead for CNC machining. However, the technology is making the user’s lives secure and more productive which is a great thing. With the constant growth of smaller and more cost-effective CNC equipment, the next invention is guaranteed to achieve incredible success. 42 September 2018|