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AIRWORK – BK117-850D2 1
BK117
850D2
BK117-850D2
E V O L U T I O N
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 32
FUTURE PROOF
YOUR HELICOPTER
OPERATION
WITH THE
BK117-850D2
BK117-850D2
Airwork holds the only STC for
the BK117-850D2.
The BK117-850D2 offers you
an economical way to meet
CategoryA/Class1requirements
while dramatically enhancing
the Performance, Safety and
Capabilities of the helicopter for
the benefit of the operator and
its clients.
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 54
REFURBISHED
PLATFORM
REFURBISHED PLATFORM
BK117-850D2Every BK117-850D2 that has been through the Airwork
NZ facility goes through the following meticulous eight
thousand man-hour process:
Airframe
•	 Full airframe strip – 100% visual inspection including
critical area structural analysis lead by EASA B1
Qualified Chief Engineer
•	 Fully refurbished tail boom including vertical spars
and fins
•	 Full inspection of Skids and Cross-tubes
•	 Airbus approved Level 3 Non Destructive Testing
(NDT) inspection of critical structural areas and as
directed by Chief Engineer
•	 Upgraded Honeywell zero TSI LTS101-850B-2
engines (Honeywell build guarantee)
•	 Inspection, overhaul or replacement of all dynamic
components including MRH, TGB, MGB, IGB
•	 Refurbished main rotor blades
•	 Replacement of all windscreens and windows
•	 Complete aircraft paint strip, CPC application and
re-paint
•	 Complete all Airframe inspections including 6yr
6000hr items
•	 All mandatory manufacturers service bulletins and
airworthiness directives complied with
•	 Now certified as a BK117-850D2
Interior
•	 Newly manufactured 9 place high density light
weight seating system
•	 Refurbished & upholstered cockpit seating
•	 Refurbished floor with customised flooring
protection
•	 Modernised instrument panel with all gauges, tested
and certified
•	 New Form Fit Function Solid State Torque, TOT & N1
Engine instruments
•	 Targeted electrical reliability program
Wiring Reliability Program
•	 Significant portion of the original Airbus wiring
replaced with the introduction of new avionics and
mechanical systems.
•	 Replacement wiring and associated components
meet the latest Airbus and industry wide electrical
standards.
•	 All remaining wiring is fully inspected IAW latest
Airbus wiring standard practices and replaced
where necessary.
Attention being paid to:
o	 Chaffing and environmental damage.
o	 Earthing
o	 Bonding
•	 Full independent QA inspection of the wiring carried
out by EASA B2 Qualified Engineer
•	 Significant increase in reliability and maintainability.
Includes one year / 500 hour workmanship warranty
with OEM warranty on all new parts.
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 76
PERFORMANCE &
POWER
PERFORMANCE & POWER
HONEYWELL LTS101-850B-2
Honeywell has delivered over 2,100 LTS101 engines
which have accumulated over 10 million flight hours
to date. In 2014 the unscheduled removal rate for the
LTS101 series was 0.18 per 1000 flight hours.
850B-2 engine design improvements have transformed
the LTS101 engine which has already proven to deliver
world class reliability and performance.   In 2014 the
unscheduled removal rate for the LTS101-850B-2 was
0.066 per 1000 flight hours.
Twin engine climb rate improved 40% to 10,000 feet.
At typical operating weights, single engine ceiling
increased from 1,500 to greater than 5,000 feet. One-
minute One Engine Inoperative (OEI) power increased
22%, providing greater operational safety. More power
with little to no difference in Specific Fuel Consumption
(SFC).
The 850B-2 engine provides additional power in all
flight regimes which increases helicopter capability,
increases safety and complies with EASA regulations.
LTS101-850B-2 ENGINE PROGRAM
Effusion Cooled
GP Nozzle
Titanium
Impeller
FCU Fuel Flow
increase
Improved NP
Speed Indicator
Housing
Gear Box in
compliance with
SB 0208
New Style Rear
Bearing Support
Housing
Flexible Fuel
Manifold
Cooled Gas
Generator
Turbine Rotor
PT RotorPM
Astroloy with
new lock cup
and nut
Low Smoke
Effusion
Combustor
AIRWORK – BK117-850D2 9
Flight Data Monitoring/Flight Data Recording
(FDM/FDR)
Our modular solution allows web based monitoring and
recording of key flight parameters through use of some
or all the following equipment:
•	 Latitude Ionode (FDM)
•	 AKV ETM 2000 (ETM)
•	 Honeywell Digital Flight Data Recorder
Existing Navigation And Communication Radios
We have options ranging from retaining legacy systems
all the way through to a customised NAV/COMM re-fit.  
We have dealerships with a number of avionics OEMs
and are happy to provide the solution tailored to your
specific mission profile.
MODERNISED
FLIGHT DECK
L3 Trilogy Standby Instrument
Our solution incorporates the highly reliable L3 Trilogy
Standby Instrument.   This unit combines attitude,
altitude, airspeed, slip/skid and heading data into a
single digital display.  
Engine Display Instrumentation
Criticalengineinstrumentshavebeenreplacedwithnew
solid state form fit function units exclusively developed
by Airwork in partnership with INSCO precision
instruments.  They are significantly more reliable than
previous electromechanical versions.  They include:
•	 Dual Torque Indicator p/n 4355-3018 (140% torque).
Meets TSO C47.
•	 N1 Indicator p/n 6503A-3218 Meets TSO C49.
•	 Turbine Outlet Temperature Indicator p/n 5032-3227
Meets TSO C43.
KEY CAPABILITIES OF THE SYSTEM INCLUDE
•	 3D Synthetic Vision
•	 Highway-In-The-Sky (HITS) navigation
•	 Geo-referenced Hover Vector
•	 Helicopter Terrain Awareness System (HTAWS)
•	 Graphical Flight Management System (FMS)
•	 Full-colour, hi-res, sunlight-readable (1,000 nit) LCD
screen with fully-adjustable brightness
•	 Dual, redundant backlight
•	 Input: ADHRS, GPS receiver (all included)
•	 Integral HTAWS and FMS
•	 DO-178B, Level-A Software
•	 NVIS-A and NVIS-B Night Vision Goggle compatibility
•	 Digital flight performance recording of last 5 flights
•	 Redundant display/sensor architecture
•	 RNP 0.3/BRNAV/PRNAV-compliant
MODERNISED
FLIGHT DECK
BK117-850D2 EVOLUTION
AVIONICS EQUIPMENT OPTIONS
The BK117-850D2 Evolution is equipped with a modern
highly reliable avionics suite that significantly reduces
crew work-load.  There are five core elements:
Genesys Aerosystems’ IDU 450 Electronic Flight
Instrumentation System (EFIS)
This proven solution, specifically designed for the
Instrument Flight Rules (IFR) helicopter environment,
has been successfully installed on a number of
helicopter types.  
BK117-850D2
8 AIRWORK – BK117-850D2
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1110
BK117-850D2BK117-850D2
E V O L U T I O N
E V O L U T I O N
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1312
The Airwork BK117-850D2 dramatically increases the
maximum OEI hover weight of the BK117-B2.
The BK117-850D2 has been designed with the
requirements of operational safety in mind. Whether
flyingovercongestedareas,landingatelevatedheliports
/ hospitals, or just having the extra operational margin
from a true Category A / Class 1 compliant machine, the
BK117-850D2 delivers this with proven performance,
reliability and efficiency.
Under Cat A / Class 1 performance, at maximum all
up weight should the aircraft lose power in one engine
the pilot has the choice of landing, climbing or flying
straight and level.
IT’S ALL ABOUT
SAFETY
IT’S ALL ABOUT SAFETY
BK117-850D2 Certified by:FAA,EASA,TC and NZCAA
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1514
ECONOMY AND VALUEECONOMY AND VALUE
All adds up to an economic
light twin engine helicopter
“punching above its weight”
With remarkable performance improvements in hot
and high conditions the BK117-850D2 is flexible and
powerful. The BK117-850D2 allows operators to carry
more payload to more places.
The innovative BK117-850D2 delivers superior safety
and performance at a cost-effective price, adding up
to an economic light twin engine helicopter ‘punching
above its weight’.
Don’t forget it is fast and will get the job done quickly. It
has comparatively low direct operating costs, that will
come down further thanks to the 850 engine that has
longer component life as well as extended hot section
inspections (1800 hours being extended to 2400 hour
trial underway).
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1716
THE
MULTIPURPOSE
MACHINEONSHORE/OFFSHORE OIL & GAS SUPPORT
FIRE FIGHTING
POWER LINE WORK
LIFTING
EMS
SAR
PASSENGER TRANSPORT
VIP TRANSPORT
SEISMIC
THE
MULTIPURPOSE
MACHINE
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1918
With the new LTS101-850B-2 engines fitted and the
BK117’s high maneuverability, the BK117-850D2 is the
perfect choice for Utility work across multiple missions
Utility modifications include:
•	 Particle Separator
•	 Cargo Hook & Mirror
•	 4, 6 or 8 Place Seating
•	 9 Place High Density Seating
•	 Long range fuel tanks
•	 Utility Basket
•	 Load Cell
•	 Cargo Nets
•	 Bear Paws
•	 Bubble Window
•	 Emergency Floats
•	 Human External Cargo Systems
•	 Bambi Bucket
•	 Glass Cockpit (undergoing
certification)
UTILITYUTILITY UTILITY
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 2120
EMS AND SAREMS AND SAR
The BK117 series helicopter has been the backbone
of the HEMS industry for many years due to its safety
record, size, agility and comfort. Its life and capability
has been extended with the help of the LTS101-850B-2
engine upgrade giving it true Category A/Class 1
performance.
Proven by helicopter EMS/SAR operators around the
world today with in excess of 150 BK117’s in EMS/SAR
configuration.
•	 Large 5m3
cabin and clamshell doors for easy
loading and unloading
•	 High position tail rotor for safe activity near the
helicopter
•	 VFR, DPIFR and SPIFR instrumentation available
EMS/SAR modifications include:
o	 Stretcher
o	 Oxygen system
o	 Paramedic seating options
o	 Wet Floor
o	 Weather Radar
o	 Night Sun
o	 Searchlight
o	 Rescue winch (600lb)
o	 Long range fuel tanks
o	 Particle separator
o	 Cockpit voice recorder
o	 Lighting, power & heating
o	 Avionics suite
o	 Emergency Floats
o	 Glass Cockpit (undergoing certification)
BK117-850D2
AIRWORK – BK117-850D2AIRWORK – BK117-850D2 2322
TECHNICAL
DATA SUPPORT
GENERAL DIMENSIONS
SUPPORTTECHNICAL DATA
PERFORMANCE
MTOW 3350 kg (3500 kg external) Seating 1-2 crew + up to 9 pax
Empty Weight 1950 kg approximately SHP 838 per engine
Usable Load 1400 kg (1550 kg external) Engines: 2 x LTS101-850B-2 1800 hour HSI (2400 hour
extension trial underway)
Cruise Speed 130 knots Main Transmission 5,000 hrs TBO
Hover Ceiling 17,000 ft DA TRG/IGB 3,600 hrs TBO
Range 292 nm MR & TR Blades On Condition
Fuel Burn 240 kg/hr
Airwork since 1936
Airwork provides the following support packages for operators of the BK117;
•	 Airwork Support Plan – providing all parts
and components on a flat hourly rate
•	 Dry Leasing
•	 Parts
•	 Tools
•	 24/7 AOG Parts and Technical Support
•	 Rental engines and components
•	 Pilot and engineer training courses
•	 Surge engineering
•	 Modifications & fit out
•	 Aircraft Trade In
AIRWORK – BK117-850D224
Airwork is a Service Centre for:
AIRWORK (NZ) LTD
Phone: +64 9 295 2100
487 Airfield Rd, Ardmore Airport
Auckland, New Zealand
PO Box 72516 Papakura
Auckland 2244, New Zealand
Phone:	 +649 295 2100
Email:	 850@airwork.co.nz
www.airwork.co.nz
BK117-850D2

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Airwork BK117 Brochure 12

  • 1. AIRWORK – BK117-850D2 1 BK117 850D2 BK117-850D2 E V O L U T I O N
  • 2. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 32 FUTURE PROOF YOUR HELICOPTER OPERATION WITH THE BK117-850D2 BK117-850D2 Airwork holds the only STC for the BK117-850D2. The BK117-850D2 offers you an economical way to meet CategoryA/Class1requirements while dramatically enhancing the Performance, Safety and Capabilities of the helicopter for the benefit of the operator and its clients.
  • 3. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 54 REFURBISHED PLATFORM REFURBISHED PLATFORM BK117-850D2Every BK117-850D2 that has been through the Airwork NZ facility goes through the following meticulous eight thousand man-hour process: Airframe • Full airframe strip – 100% visual inspection including critical area structural analysis lead by EASA B1 Qualified Chief Engineer • Fully refurbished tail boom including vertical spars and fins • Full inspection of Skids and Cross-tubes • Airbus approved Level 3 Non Destructive Testing (NDT) inspection of critical structural areas and as directed by Chief Engineer • Upgraded Honeywell zero TSI LTS101-850B-2 engines (Honeywell build guarantee) • Inspection, overhaul or replacement of all dynamic components including MRH, TGB, MGB, IGB • Refurbished main rotor blades • Replacement of all windscreens and windows • Complete aircraft paint strip, CPC application and re-paint • Complete all Airframe inspections including 6yr 6000hr items • All mandatory manufacturers service bulletins and airworthiness directives complied with • Now certified as a BK117-850D2 Interior • Newly manufactured 9 place high density light weight seating system • Refurbished & upholstered cockpit seating • Refurbished floor with customised flooring protection • Modernised instrument panel with all gauges, tested and certified • New Form Fit Function Solid State Torque, TOT & N1 Engine instruments • Targeted electrical reliability program Wiring Reliability Program • Significant portion of the original Airbus wiring replaced with the introduction of new avionics and mechanical systems. • Replacement wiring and associated components meet the latest Airbus and industry wide electrical standards. • All remaining wiring is fully inspected IAW latest Airbus wiring standard practices and replaced where necessary. Attention being paid to: o Chaffing and environmental damage. o Earthing o Bonding • Full independent QA inspection of the wiring carried out by EASA B2 Qualified Engineer • Significant increase in reliability and maintainability. Includes one year / 500 hour workmanship warranty with OEM warranty on all new parts.
  • 4. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 76 PERFORMANCE & POWER PERFORMANCE & POWER HONEYWELL LTS101-850B-2 Honeywell has delivered over 2,100 LTS101 engines which have accumulated over 10 million flight hours to date. In 2014 the unscheduled removal rate for the LTS101 series was 0.18 per 1000 flight hours. 850B-2 engine design improvements have transformed the LTS101 engine which has already proven to deliver world class reliability and performance. In 2014 the unscheduled removal rate for the LTS101-850B-2 was 0.066 per 1000 flight hours. Twin engine climb rate improved 40% to 10,000 feet. At typical operating weights, single engine ceiling increased from 1,500 to greater than 5,000 feet. One- minute One Engine Inoperative (OEI) power increased 22%, providing greater operational safety. More power with little to no difference in Specific Fuel Consumption (SFC). The 850B-2 engine provides additional power in all flight regimes which increases helicopter capability, increases safety and complies with EASA regulations. LTS101-850B-2 ENGINE PROGRAM Effusion Cooled GP Nozzle Titanium Impeller FCU Fuel Flow increase Improved NP Speed Indicator Housing Gear Box in compliance with SB 0208 New Style Rear Bearing Support Housing Flexible Fuel Manifold Cooled Gas Generator Turbine Rotor PT RotorPM Astroloy with new lock cup and nut Low Smoke Effusion Combustor
  • 5. AIRWORK – BK117-850D2 9 Flight Data Monitoring/Flight Data Recording (FDM/FDR) Our modular solution allows web based monitoring and recording of key flight parameters through use of some or all the following equipment: • Latitude Ionode (FDM) • AKV ETM 2000 (ETM) • Honeywell Digital Flight Data Recorder Existing Navigation And Communication Radios We have options ranging from retaining legacy systems all the way through to a customised NAV/COMM re-fit. We have dealerships with a number of avionics OEMs and are happy to provide the solution tailored to your specific mission profile. MODERNISED FLIGHT DECK L3 Trilogy Standby Instrument Our solution incorporates the highly reliable L3 Trilogy Standby Instrument. This unit combines attitude, altitude, airspeed, slip/skid and heading data into a single digital display. Engine Display Instrumentation Criticalengineinstrumentshavebeenreplacedwithnew solid state form fit function units exclusively developed by Airwork in partnership with INSCO precision instruments. They are significantly more reliable than previous electromechanical versions. They include: • Dual Torque Indicator p/n 4355-3018 (140% torque). Meets TSO C47. • N1 Indicator p/n 6503A-3218 Meets TSO C49. • Turbine Outlet Temperature Indicator p/n 5032-3227 Meets TSO C43. KEY CAPABILITIES OF THE SYSTEM INCLUDE • 3D Synthetic Vision • Highway-In-The-Sky (HITS) navigation • Geo-referenced Hover Vector • Helicopter Terrain Awareness System (HTAWS) • Graphical Flight Management System (FMS) • Full-colour, hi-res, sunlight-readable (1,000 nit) LCD screen with fully-adjustable brightness • Dual, redundant backlight • Input: ADHRS, GPS receiver (all included) • Integral HTAWS and FMS • DO-178B, Level-A Software • NVIS-A and NVIS-B Night Vision Goggle compatibility • Digital flight performance recording of last 5 flights • Redundant display/sensor architecture • RNP 0.3/BRNAV/PRNAV-compliant MODERNISED FLIGHT DECK BK117-850D2 EVOLUTION AVIONICS EQUIPMENT OPTIONS The BK117-850D2 Evolution is equipped with a modern highly reliable avionics suite that significantly reduces crew work-load. There are five core elements: Genesys Aerosystems’ IDU 450 Electronic Flight Instrumentation System (EFIS) This proven solution, specifically designed for the Instrument Flight Rules (IFR) helicopter environment, has been successfully installed on a number of helicopter types. BK117-850D2 8 AIRWORK – BK117-850D2
  • 6. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1110 BK117-850D2BK117-850D2 E V O L U T I O N E V O L U T I O N
  • 7. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1312 The Airwork BK117-850D2 dramatically increases the maximum OEI hover weight of the BK117-B2. The BK117-850D2 has been designed with the requirements of operational safety in mind. Whether flyingovercongestedareas,landingatelevatedheliports / hospitals, or just having the extra operational margin from a true Category A / Class 1 compliant machine, the BK117-850D2 delivers this with proven performance, reliability and efficiency. Under Cat A / Class 1 performance, at maximum all up weight should the aircraft lose power in one engine the pilot has the choice of landing, climbing or flying straight and level. IT’S ALL ABOUT SAFETY IT’S ALL ABOUT SAFETY BK117-850D2 Certified by:FAA,EASA,TC and NZCAA
  • 8. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1514 ECONOMY AND VALUEECONOMY AND VALUE All adds up to an economic light twin engine helicopter “punching above its weight” With remarkable performance improvements in hot and high conditions the BK117-850D2 is flexible and powerful. The BK117-850D2 allows operators to carry more payload to more places. The innovative BK117-850D2 delivers superior safety and performance at a cost-effective price, adding up to an economic light twin engine helicopter ‘punching above its weight’. Don’t forget it is fast and will get the job done quickly. It has comparatively low direct operating costs, that will come down further thanks to the 850 engine that has longer component life as well as extended hot section inspections (1800 hours being extended to 2400 hour trial underway).
  • 9. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1716 THE MULTIPURPOSE MACHINEONSHORE/OFFSHORE OIL & GAS SUPPORT FIRE FIGHTING POWER LINE WORK LIFTING EMS SAR PASSENGER TRANSPORT VIP TRANSPORT SEISMIC THE MULTIPURPOSE MACHINE
  • 10. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 1918 With the new LTS101-850B-2 engines fitted and the BK117’s high maneuverability, the BK117-850D2 is the perfect choice for Utility work across multiple missions Utility modifications include: • Particle Separator • Cargo Hook & Mirror • 4, 6 or 8 Place Seating • 9 Place High Density Seating • Long range fuel tanks • Utility Basket • Load Cell • Cargo Nets • Bear Paws • Bubble Window • Emergency Floats • Human External Cargo Systems • Bambi Bucket • Glass Cockpit (undergoing certification) UTILITYUTILITY UTILITY
  • 11. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 2120 EMS AND SAREMS AND SAR The BK117 series helicopter has been the backbone of the HEMS industry for many years due to its safety record, size, agility and comfort. Its life and capability has been extended with the help of the LTS101-850B-2 engine upgrade giving it true Category A/Class 1 performance. Proven by helicopter EMS/SAR operators around the world today with in excess of 150 BK117’s in EMS/SAR configuration. • Large 5m3 cabin and clamshell doors for easy loading and unloading • High position tail rotor for safe activity near the helicopter • VFR, DPIFR and SPIFR instrumentation available EMS/SAR modifications include: o Stretcher o Oxygen system o Paramedic seating options o Wet Floor o Weather Radar o Night Sun o Searchlight o Rescue winch (600lb) o Long range fuel tanks o Particle separator o Cockpit voice recorder o Lighting, power & heating o Avionics suite o Emergency Floats o Glass Cockpit (undergoing certification) BK117-850D2
  • 12. AIRWORK – BK117-850D2AIRWORK – BK117-850D2 2322 TECHNICAL DATA SUPPORT GENERAL DIMENSIONS SUPPORTTECHNICAL DATA PERFORMANCE MTOW 3350 kg (3500 kg external) Seating 1-2 crew + up to 9 pax Empty Weight 1950 kg approximately SHP 838 per engine Usable Load 1400 kg (1550 kg external) Engines: 2 x LTS101-850B-2 1800 hour HSI (2400 hour extension trial underway) Cruise Speed 130 knots Main Transmission 5,000 hrs TBO Hover Ceiling 17,000 ft DA TRG/IGB 3,600 hrs TBO Range 292 nm MR & TR Blades On Condition Fuel Burn 240 kg/hr Airwork since 1936 Airwork provides the following support packages for operators of the BK117; • Airwork Support Plan – providing all parts and components on a flat hourly rate • Dry Leasing • Parts • Tools • 24/7 AOG Parts and Technical Support • Rental engines and components • Pilot and engineer training courses • Surge engineering • Modifications & fit out • Aircraft Trade In
  • 13. AIRWORK – BK117-850D224 Airwork is a Service Centre for: AIRWORK (NZ) LTD Phone: +64 9 295 2100 487 Airfield Rd, Ardmore Airport Auckland, New Zealand PO Box 72516 Papakura Auckland 2244, New Zealand Phone: +649 295 2100 Email: 850@airwork.co.nz www.airwork.co.nz BK117-850D2