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Introduction
AquaCritox® advanced super critical water
technology
AquaCritox® is a technology based upon the unique properties of water in
its near critical and super critical state.

When water’s temperature and pressure approach its critical point of 374˚C
(705˚F) and 21 bar (3,204 psi), respectively, it enters a supercritical
condition or ‘fourth phase’, i.e. an additional phase to its more familiar solid,
liquid and gaseous phases. Under these conditions the physical properties
of water change.
AquaCritox® advanced super critical water technology
AquaCritox® advanced super critical water technology
High solubility, low viscosity and high diffusivity means:
    •Mass transfer rate is no longer the limiting factor
    •Very fast reaction rate becomes possible
    •Less than one minute residence time for +99.99% conversion


Relatively high fluid density means:
    •Transport through the system allows for high mass throughput (small diameter
    tubes/pipes)

Complete solubility of organic material, water and molecular oxygen
means:
    •Complete conversion is achieved regardless of the nature of the organic species
    •No SOx, NOx, dioxin or furan production (avoids permit issues)
    •Non hazardous solid residue
    •Effluent COD < 5 mg/l
Solubility in water versus temperature
Oxidation reaction
Very rapid oxidation of organics takes place under conditions above 221 bar
and 374oC (critical point of water). Additionally, more than 99.99% of
destruction efficiencies can be achieved with a reaction time of a fraction of a
minute, regardless of organic species’.


The products of the reaction include:

    •Clean, permit free, CO2 rich gas (75% v/v)
    •Non-hazardous and fully oxidised inorganic phosphate rich fine mineral
    residue
    •Treated water with COD of less than10mg/Ltr

    Energy generated by this process may be classed as “renewable” and
    may be eligible for green power credits.
AquaCritox® is:
Thermodynamically more efficient than incineration because it avoids the
large unrecoverable loss of potential energy to latent heat of water that is
unavoidable in any incineration process since adrying step prior to combustion
is necessary.

Commercially more attractive than anaerobic digestion or wet air oxidation
due to the fact that fast reaction rates, under near critical and super critical
conditions, result in a small plant footprint (lower capital cost).

Environmentally more sustainable since this process allows for easy recovery
and recycling of valuable by-products including commercial/food grade CO2
and thermal energy.
Multiple process applications
AquaCritox® is a platform technology that has multiple applications.

Examples are:

   •Destruction of organics in
        • Sewage sludge                          •Destruction of proteins and prions.
        • Drinking water sludge
        • Fermentation broths                    •Destruction of the carbon backbone of
        • Paper sludges                          heterogeneous catalysts to allow effective
        • Pharma/chemical waste streams          precious metal recovery.
        • Pharmaceuticals
        • Petrochemical waste streams            •Decontamination and reactivation of
                                                 adsorbents and catalysts.
   •Destruction of ammonia in
        • Refinery streams                       •Treatment of refinery spent caustics.
        • Spent industrial refrigerants
        • Waste water applications
Treatable substance list
(not exhaustive)

The following compounds can be oxidised
completely with the generation of thermal
energy:

• Activited carbon                     •Human waste (black/gray water)    •Pesticides
• Ammonia                              • Hormone containing wash waters   • Phenols
• Brewery wastes                       • Fermentation broths              • Proteins including prions
• BTEX compounds                       • Grease trap waste                • Radioactive mixed wastes
• Carbohydrates                        • Hydraulic Fluids                 • Petroleum refining &
• Catalysts                            • Lubricating oils & greases       Petrochemical wastes
• Casein and other dairy products      • Ion exchange resins              • Pharmaceutical wastes and residues
• Celluloses                           • Microalgae                       • Rolling mill sludges
• Corn Starch                          • Metal cutting fluids             • Solvents
• Digestates                           • Narcotics                        • Surfactants
• Emulsified wastes and oils           • Naphthenic acid and salts        • Yeast
• Food processing & agricultural wastes• Pulp & paper mill Sludge         • Sewage sludge
                                                                          • Drinking water sludge
Utility requirements for Aquacritox® are as follows:

Oxygen:      – Industrial grade LOX
Water:       – Process water, at start-up only
             – Top-up water will also be required for the steam circuit
             – Cooling water
Fuel:        – Natural gas or other fuel supply to start-up heater
               (at start-up only)
Air:         – Instrument air supply
Standard equipment

SCFI offer four standard AquaCritox® plant sizes.


AquaCritox® A10    nominal hydraulic rating of 600 ltr per hour
AquaCritox® A30    nominal hydraulic rating of 2,500 ltr per hour
AquaCritox® A100   nominal hydraulic rating of 10,000 ltr per hour
AquaCritox® A200   nominal hydraulic rating of 20,000 ltr per hour
Fully automated

Aquacritox® is fully automated and is designed to be multi-functional.

In order to ensure safety, quality and efficiency of operation the
AquaCritox® plant is controlled by a central, SCADA based control system.
The system monitors all operations.

The standard control system is based on Rockwell Automation hardware
and the FactoryTalk software system. Each stage of the process, start-up,
running, shut-down and CIP are fully automated and require little operator
input. The system is provided with security levels that ensure that critical
functions can only be changed by appropriately trained staff.


Compliance
AquaCritox systems are engineered to comply with all
relevant standards.
Services
Services
SCFI provides a complete suite of services.

We provide front end studies to enable our clients to establish the
possibilities and feasibility of our technology for specific
applications, research collaboration to develop new applications for
our technology and a complete design, build and commission
package so that our clients have a full turnkey solution provided to
them.

Financial packages for build, own and operate installations are
available.
Contact SCFI

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SCFI Aquacritox

  • 1.
  • 3. AquaCritox® advanced super critical water technology AquaCritox® is a technology based upon the unique properties of water in its near critical and super critical state. When water’s temperature and pressure approach its critical point of 374˚C (705˚F) and 21 bar (3,204 psi), respectively, it enters a supercritical condition or ‘fourth phase’, i.e. an additional phase to its more familiar solid, liquid and gaseous phases. Under these conditions the physical properties of water change.
  • 4. AquaCritox® advanced super critical water technology
  • 5. AquaCritox® advanced super critical water technology
  • 6. High solubility, low viscosity and high diffusivity means: •Mass transfer rate is no longer the limiting factor •Very fast reaction rate becomes possible •Less than one minute residence time for +99.99% conversion Relatively high fluid density means: •Transport through the system allows for high mass throughput (small diameter tubes/pipes) Complete solubility of organic material, water and molecular oxygen means: •Complete conversion is achieved regardless of the nature of the organic species •No SOx, NOx, dioxin or furan production (avoids permit issues) •Non hazardous solid residue •Effluent COD < 5 mg/l
  • 7. Solubility in water versus temperature
  • 8. Oxidation reaction Very rapid oxidation of organics takes place under conditions above 221 bar and 374oC (critical point of water). Additionally, more than 99.99% of destruction efficiencies can be achieved with a reaction time of a fraction of a minute, regardless of organic species’. The products of the reaction include: •Clean, permit free, CO2 rich gas (75% v/v) •Non-hazardous and fully oxidised inorganic phosphate rich fine mineral residue •Treated water with COD of less than10mg/Ltr Energy generated by this process may be classed as “renewable” and may be eligible for green power credits.
  • 9. AquaCritox® is: Thermodynamically more efficient than incineration because it avoids the large unrecoverable loss of potential energy to latent heat of water that is unavoidable in any incineration process since adrying step prior to combustion is necessary. Commercially more attractive than anaerobic digestion or wet air oxidation due to the fact that fast reaction rates, under near critical and super critical conditions, result in a small plant footprint (lower capital cost). Environmentally more sustainable since this process allows for easy recovery and recycling of valuable by-products including commercial/food grade CO2 and thermal energy.
  • 10. Multiple process applications AquaCritox® is a platform technology that has multiple applications. Examples are: •Destruction of organics in • Sewage sludge •Destruction of proteins and prions. • Drinking water sludge • Fermentation broths •Destruction of the carbon backbone of • Paper sludges heterogeneous catalysts to allow effective • Pharma/chemical waste streams precious metal recovery. • Pharmaceuticals • Petrochemical waste streams •Decontamination and reactivation of adsorbents and catalysts. •Destruction of ammonia in • Refinery streams •Treatment of refinery spent caustics. • Spent industrial refrigerants • Waste water applications
  • 11. Treatable substance list (not exhaustive) The following compounds can be oxidised completely with the generation of thermal energy: • Activited carbon •Human waste (black/gray water) •Pesticides • Ammonia • Hormone containing wash waters • Phenols • Brewery wastes • Fermentation broths • Proteins including prions • BTEX compounds • Grease trap waste • Radioactive mixed wastes • Carbohydrates • Hydraulic Fluids • Petroleum refining & • Catalysts • Lubricating oils & greases Petrochemical wastes • Casein and other dairy products • Ion exchange resins • Pharmaceutical wastes and residues • Celluloses • Microalgae • Rolling mill sludges • Corn Starch • Metal cutting fluids • Solvents • Digestates • Narcotics • Surfactants • Emulsified wastes and oils • Naphthenic acid and salts • Yeast • Food processing & agricultural wastes• Pulp & paper mill Sludge • Sewage sludge • Drinking water sludge
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  • 13. Utility requirements for Aquacritox® are as follows: Oxygen: – Industrial grade LOX Water: – Process water, at start-up only – Top-up water will also be required for the steam circuit – Cooling water Fuel: – Natural gas or other fuel supply to start-up heater (at start-up only) Air: – Instrument air supply
  • 14. Standard equipment SCFI offer four standard AquaCritox® plant sizes. AquaCritox® A10 nominal hydraulic rating of 600 ltr per hour AquaCritox® A30 nominal hydraulic rating of 2,500 ltr per hour AquaCritox® A100 nominal hydraulic rating of 10,000 ltr per hour AquaCritox® A200 nominal hydraulic rating of 20,000 ltr per hour
  • 15. Fully automated Aquacritox® is fully automated and is designed to be multi-functional. In order to ensure safety, quality and efficiency of operation the AquaCritox® plant is controlled by a central, SCADA based control system. The system monitors all operations. The standard control system is based on Rockwell Automation hardware and the FactoryTalk software system. Each stage of the process, start-up, running, shut-down and CIP are fully automated and require little operator input. The system is provided with security levels that ensure that critical functions can only be changed by appropriately trained staff. Compliance AquaCritox systems are engineered to comply with all relevant standards.
  • 17. Services SCFI provides a complete suite of services. We provide front end studies to enable our clients to establish the possibilities and feasibility of our technology for specific applications, research collaboration to develop new applications for our technology and a complete design, build and commission package so that our clients have a full turnkey solution provided to them. Financial packages for build, own and operate installations are available.