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UNIT-IV
CONTROL OF GASEOUS
POLLUTANTS
CONTENTS COVERED
๏‚ง Introduction
๏‚ง Absorption
โ€ข Plate tower
โ€ข Packed tower
โ€ข Spray tower
๏‚ง Adsorption
๏‚ง Combustion
โ€ข Flare combustion
โ€ข Thermal incineration
โ€ข Catalytic combustion
INTRODUCTION
โ€ข A substance in the air which causes harm to humans
and environment is known as pollutant. The pollutants
which are in gaseous form are called as gaseous
pollutants.
โ€ข The most common methods for controlling gaseous
pollutants is the addition of add-on control devices to
recover or destroy a pollutant.
โ€ข There are three commonly used control technologies
for gaseous pollutants:
๏‚ง Absorption
๏‚ง Adsorption
๏‚ง Combustion (incineration)
ABSORPTION
โ€ข Absorption is a process in which one state of
matter completely dissolved in another state of
matter.
โ€ข absorption is two types: physical absorption and
chemical absorption.
โ€ข Generally liquids act as absorbents and pollutant
gases act as absorbates.
through absorbers which contain
โ€ข In this process, pollutant gases are passed
liquid
absorbents that remove pollutants in gas stream.
ABSORPTION
The efficiency of this process depends on
๏‚ง Amount of surface contact between gas
and liquid
๏‚ง Time of contact between gas and liquid
๏‚ง Concentration of absorbing liquid
๏‚ง Speed of reaction between absorbent and
pollutant gases
ABSORPTION
โ€ข The absorbents may be either reactive (or) non-
reactive with the pollutants removed by them.
Some of the absorbents may be of regenerative.
โ€ข The equipments using the principle of absorption
for the removal of gaseous pollutants includes:
๏‚ง Packed tower
๏‚ง Plate tower
๏‚ง Spray tower
PACKED TOWER
PACKED TOWER
โ€ข Packed tower consists of a
long tower packed with a
suitable
material
inert
such
packing
as
polyethylene.
โ€ข The absorbent trickles down
from top to downward,
while the gases pass in the
opposite direction from
downward to the top, thus
allowing the maximum
reaction time.
PACKED TOWER
material makes
โ€ข The presence of packing
the
absorbent to trickle down in
thin films to provide
maximum surface area for
contact.
โ€ข The packed tower is usually
more economic for corrosive
gases and vapours in view of
the lesser quantities of
corrosion resistant materials
requires for its construction.
PLATE TOWER
PLATE TOWER
โ€ข Plate tower consists of a long
vertical chamber fitted with
perforated circular plates at
equal spacing.
โ€ข The gas pass from down to
top of the tower making a
contact with the liquid
present on the each
perforated plate.
PLATE TOWER
โ€ข The liquid does not fall
through the pores on the
plates as it is held by the
pressure created by the
velocity of the gases.
โ€ข The plate towers are the
frequent cleaning
most suitable when a
is
required particularly in
case of the liquid which
after absorption contains
high quantities of
particulates and relatively
insoluble and offensive
gases.
SPRAY TOWER
โ€ข Also called as scrubbers.
โ€ข It consists of a tower with
spray nozzles, which
generate the droplets for
surface contact.
โ€ข Here the liquid droplets
and gaseous stream move
counter current to each
other.
โ€ข The contact between gas
and droplets make
absorption possible.
SPRAY TOWER
โ€ข In general smaller the
droplet size, greater the
chance for absorption of
gas.
โ€ข Spray tower has less gas
liquid interfacial area so
they are less effective in
removal of gaseous
contaminant.
ADSORPTION
โ€ข The phenomenon of concentration or
assimilation of one state of matter (i.e. liquid/
gas) on surface of another state of matter (i.e.
Solid) is called as adsorption.
โ€ข In the control of gaseous pollutant emissions, the
pollutant gases act as adsorbates and the solids
act as adsorbents.
โ€ข When a gas is brought into contact with a solid it
either enter inside of the solid (or) remain on the
outside surface.
ADSORPTION
โ€ข Adsorption may be physical (or) chemical.
โ€ข The commonly used solids are: Activated
carbon, Silica gel, Zeolite, Alumina, fullerโ€™s
earth, etc.
โ€ข Some times calcium phosphate and calcium
carbonate are also used as adsorbents.
ADSORPTION
โ€ข The technique of gas adsorption is based on
the reaction of gases on the solid adsorbent.
โ€ข Adsorption is prompted be the increase in
pressure and decrease in temperature.
โ€ข Adsorption depend on the available surface
area of the adsorbent.
โ€ข The chemical adsorption depends on the
reactivity of the gases and their bond forming
capacity with the surface of the adsorbent.
ADSORPTION UNITS
โ€ข The treatment units used for adsorption of gaseous pollutants on
the solids are called as adsorbers.
โ€ข The common design of adsorber is:
๏‚ง It consists cylindrical/ rectangular chamber
๏‚ง It should be air tightened
๏‚ง A bed of adsorbent was placed at centre of the chamber
๏‚ง The gases are passed from below the adsorbent bed in
vertical chamber
and adsorbed by
๏‚ง The gases should sucked/ attracted
surface of adsorbents
โ€ข Generally adsorption units are two types:
๏‚ง Regenerative type
๏‚ง Non-regenerative type
ADSORPTION UNITS
Regenerative type:
โ€ข It is a continuous
operation
โ€ข It contains two beds of
carbon/ any other
adsorbents
โ€ข When one bed is in use,
another bed is being
next
regenerated for
operation
ADSORPTION UNITS
โ€ข They have only one bed
of carbon/ any other
adsorbent.
โ€ข The spent carbon/
adsorbent
disposed off
bed is
when it
becomes saturated with
the pollutant.
COMBUSTION
โ€ข Combustion is an exothermic chemical reaction,
which develops the heat and light at a rapid rate.
So temperature rises considerably.
โ€ข This is used when the pollutants in the gas stream
are oxidizable to an inert gas.
โ€ข The pollutants like the pollutants like Co,
hydrocarbons can be easily burned, oxidized and
removed from the combustion equipment.
COMBUSTION
โ€ข If the waste gas contains large amount of combustible
materials then incineration is the simple route to
prevent air pollution.
โ€ข The combustion process comprises of destruction of
odours, toxic substances, reactive materials,
prevention of hazards and finally reduction of
atmospheric pollutants.
โ€ข The combustion process may be of three types:
1. Direct combustion
2. Thermal incineration
3. Catalytic combusion
COMBUSTION
โ€ข When a pollutant is to be destroyed, the
combustion must be complete or else
intermediate products shall be formed.
โ€ข In order to have complete combustion there
must be sufficient amount of oxygen to come
in contact with the combustible materials at
high temperatures, long residence time, and
adequate turbulence (3Ts).
DIRECT COMBUSTION
โ€ข Direct combustor is a device in which air and all
the combustible waste gases react at the burner.
โ€ข Complete combustion must occur
instantaneously since there is no residence
chamber.
โ€ข A flare can be used to control almost any
emission stream containing volatile organic
compounds.
โ€ข Studies conducted by EPA have shown that the
destruction efficiency of a flare is about 98%.
THERMAL INCINERATION
โ€ข In thermal incinerators
the combustible waste
gases pass over or around
a burner flame, into a
residence chamber where
oxidation of the waste
gases is completed.
โ€ข Thermal incinerators can
destroy gaseous
pollutants at efficiencies
of greater than 99%.
CATALYTIC COMBUSTION
โ€ข In the catalytic
combustion, a mixture of
diluted organic gases and
oxygen is exposed to a
catalytic surface.
โ€ข Commonly used catalysts
are: Platinum, Vanadium,
Palladium and their
oxides.
โ€ข Used a temperature and
time of contact less than
that of direct flame
combustion.
CATALYTIC COMBUSTION
โ€ข Catalysts are usually solids. That are neither
reactants nor products of a reaction but yet alter
the rate of chemical reaction.
โ€ข The effect of catalyst is to reduce the
temperature required to oxidize the organic
compounds, and hence the inlet gases need not
be heated to ignition temperature.
โ€ข It requires less fuel, less time of contact and low
heat than they required for direct flame
combustion.

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CONTROL OF GASEOUS POLLUTANTS.pdf

  • 2. CONTENTS COVERED ๏‚ง Introduction ๏‚ง Absorption โ€ข Plate tower โ€ข Packed tower โ€ข Spray tower ๏‚ง Adsorption ๏‚ง Combustion โ€ข Flare combustion โ€ข Thermal incineration โ€ข Catalytic combustion
  • 3. INTRODUCTION โ€ข A substance in the air which causes harm to humans and environment is known as pollutant. The pollutants which are in gaseous form are called as gaseous pollutants. โ€ข The most common methods for controlling gaseous pollutants is the addition of add-on control devices to recover or destroy a pollutant. โ€ข There are three commonly used control technologies for gaseous pollutants: ๏‚ง Absorption ๏‚ง Adsorption ๏‚ง Combustion (incineration)
  • 4. ABSORPTION โ€ข Absorption is a process in which one state of matter completely dissolved in another state of matter. โ€ข absorption is two types: physical absorption and chemical absorption. โ€ข Generally liquids act as absorbents and pollutant gases act as absorbates. through absorbers which contain โ€ข In this process, pollutant gases are passed liquid absorbents that remove pollutants in gas stream.
  • 5. ABSORPTION The efficiency of this process depends on ๏‚ง Amount of surface contact between gas and liquid ๏‚ง Time of contact between gas and liquid ๏‚ง Concentration of absorbing liquid ๏‚ง Speed of reaction between absorbent and pollutant gases
  • 6. ABSORPTION โ€ข The absorbents may be either reactive (or) non- reactive with the pollutants removed by them. Some of the absorbents may be of regenerative. โ€ข The equipments using the principle of absorption for the removal of gaseous pollutants includes: ๏‚ง Packed tower ๏‚ง Plate tower ๏‚ง Spray tower
  • 8. PACKED TOWER โ€ข Packed tower consists of a long tower packed with a suitable material inert such packing as polyethylene. โ€ข The absorbent trickles down from top to downward, while the gases pass in the opposite direction from downward to the top, thus allowing the maximum reaction time.
  • 9. PACKED TOWER material makes โ€ข The presence of packing the absorbent to trickle down in thin films to provide maximum surface area for contact. โ€ข The packed tower is usually more economic for corrosive gases and vapours in view of the lesser quantities of corrosion resistant materials requires for its construction.
  • 11. PLATE TOWER โ€ข Plate tower consists of a long vertical chamber fitted with perforated circular plates at equal spacing. โ€ข The gas pass from down to top of the tower making a contact with the liquid present on the each perforated plate.
  • 12. PLATE TOWER โ€ข The liquid does not fall through the pores on the plates as it is held by the pressure created by the velocity of the gases. โ€ข The plate towers are the frequent cleaning most suitable when a is required particularly in case of the liquid which after absorption contains high quantities of particulates and relatively insoluble and offensive gases.
  • 13. SPRAY TOWER โ€ข Also called as scrubbers. โ€ข It consists of a tower with spray nozzles, which generate the droplets for surface contact. โ€ข Here the liquid droplets and gaseous stream move counter current to each other. โ€ข The contact between gas and droplets make absorption possible.
  • 14. SPRAY TOWER โ€ข In general smaller the droplet size, greater the chance for absorption of gas. โ€ข Spray tower has less gas liquid interfacial area so they are less effective in removal of gaseous contaminant.
  • 15. ADSORPTION โ€ข The phenomenon of concentration or assimilation of one state of matter (i.e. liquid/ gas) on surface of another state of matter (i.e. Solid) is called as adsorption. โ€ข In the control of gaseous pollutant emissions, the pollutant gases act as adsorbates and the solids act as adsorbents. โ€ข When a gas is brought into contact with a solid it either enter inside of the solid (or) remain on the outside surface.
  • 16. ADSORPTION โ€ข Adsorption may be physical (or) chemical. โ€ข The commonly used solids are: Activated carbon, Silica gel, Zeolite, Alumina, fullerโ€™s earth, etc. โ€ข Some times calcium phosphate and calcium carbonate are also used as adsorbents.
  • 17. ADSORPTION โ€ข The technique of gas adsorption is based on the reaction of gases on the solid adsorbent. โ€ข Adsorption is prompted be the increase in pressure and decrease in temperature. โ€ข Adsorption depend on the available surface area of the adsorbent. โ€ข The chemical adsorption depends on the reactivity of the gases and their bond forming capacity with the surface of the adsorbent.
  • 18. ADSORPTION UNITS โ€ข The treatment units used for adsorption of gaseous pollutants on the solids are called as adsorbers. โ€ข The common design of adsorber is: ๏‚ง It consists cylindrical/ rectangular chamber ๏‚ง It should be air tightened ๏‚ง A bed of adsorbent was placed at centre of the chamber ๏‚ง The gases are passed from below the adsorbent bed in vertical chamber and adsorbed by ๏‚ง The gases should sucked/ attracted surface of adsorbents โ€ข Generally adsorption units are two types: ๏‚ง Regenerative type ๏‚ง Non-regenerative type
  • 19. ADSORPTION UNITS Regenerative type: โ€ข It is a continuous operation โ€ข It contains two beds of carbon/ any other adsorbents โ€ข When one bed is in use, another bed is being next regenerated for operation
  • 20. ADSORPTION UNITS โ€ข They have only one bed of carbon/ any other adsorbent. โ€ข The spent carbon/ adsorbent disposed off bed is when it becomes saturated with the pollutant.
  • 21. COMBUSTION โ€ข Combustion is an exothermic chemical reaction, which develops the heat and light at a rapid rate. So temperature rises considerably. โ€ข This is used when the pollutants in the gas stream are oxidizable to an inert gas. โ€ข The pollutants like the pollutants like Co, hydrocarbons can be easily burned, oxidized and removed from the combustion equipment.
  • 22. COMBUSTION โ€ข If the waste gas contains large amount of combustible materials then incineration is the simple route to prevent air pollution. โ€ข The combustion process comprises of destruction of odours, toxic substances, reactive materials, prevention of hazards and finally reduction of atmospheric pollutants. โ€ข The combustion process may be of three types: 1. Direct combustion 2. Thermal incineration 3. Catalytic combusion
  • 23. COMBUSTION โ€ข When a pollutant is to be destroyed, the combustion must be complete or else intermediate products shall be formed. โ€ข In order to have complete combustion there must be sufficient amount of oxygen to come in contact with the combustible materials at high temperatures, long residence time, and adequate turbulence (3Ts).
  • 24. DIRECT COMBUSTION โ€ข Direct combustor is a device in which air and all the combustible waste gases react at the burner. โ€ข Complete combustion must occur instantaneously since there is no residence chamber. โ€ข A flare can be used to control almost any emission stream containing volatile organic compounds. โ€ข Studies conducted by EPA have shown that the destruction efficiency of a flare is about 98%.
  • 25. THERMAL INCINERATION โ€ข In thermal incinerators the combustible waste gases pass over or around a burner flame, into a residence chamber where oxidation of the waste gases is completed. โ€ข Thermal incinerators can destroy gaseous pollutants at efficiencies of greater than 99%.
  • 26. CATALYTIC COMBUSTION โ€ข In the catalytic combustion, a mixture of diluted organic gases and oxygen is exposed to a catalytic surface. โ€ข Commonly used catalysts are: Platinum, Vanadium, Palladium and their oxides. โ€ข Used a temperature and time of contact less than that of direct flame combustion.
  • 27. CATALYTIC COMBUSTION โ€ข Catalysts are usually solids. That are neither reactants nor products of a reaction but yet alter the rate of chemical reaction. โ€ข The effect of catalyst is to reduce the temperature required to oxidize the organic compounds, and hence the inlet gases need not be heated to ignition temperature. โ€ข It requires less fuel, less time of contact and low heat than they required for direct flame combustion.