Machine range: We are a one-stop SMT solution company, providing all SMT production, inspection and rework machines, spare-parts, consumables etc. All main-line manufacturing production equipment like wave solder, reflow ovens, printers, p&p, PCB conveyors/handling, AOI, SPI, Conformal coating, dispensing, selective soldering, PCBA cleaner etc. Replacement parts like conveyor fingers for different wave solder systems, p&p feeders and nozzles etc, consumable material like glues, solder wire etc. This will save customers a significant amount of time. Three different suppliers for one single item would be compared, as opposed to capitalizing on the mass investigation into the market completed before we present our machines and recommend to our customers.50% cost saving for your current purchasing .If you have any need.please feel free to contact me .email：shaoyong@smthelp.com whatsapp：+86 13760481664 Skype：sy332366

1. www.smthelp.comshaoyong@smthelp.com

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The current PCBA's manufacturing mode
Manual Insertion (MI)Auto Insertion (AI) Surface Mount Technology (SMT)
Automation / Mechanization
Manual Operation !!!
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The problems of Manual Operation
l Labor costs are getting higher and higher;
l General labor force continued to decline;
l Lack of skilled workers, training costs have been rising;
l Quality is not stable and consistent;
l The problems of capacity and reliability;
l Take up a lot of production space ...etc.

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ü High return of machines investment;
ü Labour saving;
ü Reduce the related labor costs;
ü Keep workmanship consistent with quality;
ü Improve the capacity and reliability;
ü Space saving.

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Unit : mm

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3 Phases Conveyor Line
l Conveyor Height : 930mm ±30 mm
l PCB Size：L50xW50~L490xW420 mm
l Max. Conveyor Loading：approx. 3.0kg
l SMEMA Port：x 2
SMEMA port
Inlet Waiting OutletProcessing

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Bowl Feeder
(for bulk pack material)
Stick Feeder
Tape Feeder
Tray Feeder
(Single Tray Unit)

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l 6 Feeder Stations, from 6 to 48 feeders.
l Feeder types :
Ø Bowl Feeder (for bulk pack material);
Ø Stick Feeder;
Ø Tape Feeder;
Ø Tray Feeder ( Single/Auto Tray).
l Plug and use design, no need to connect
any wires.

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Bowl Feeder System
Applicable to all types of bulk materials：
such as capacitance, inductance, connector.

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Tray Feeder System - Single
Applicable with all kinds of size 200 * 220 blister tray materials: such as
USB, HDMI socket, transformer etc.

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Stick Feeder System
Specification subject to periodic review and change without notice.
Suitable for all kinds of standard tubes of IC, optical coupling, amplifier
etc.

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Elect. Tape Feeder :
12mm Up
Tape Feeder System
Applicable to the standard tape material
packing THT components,：such as
USB, IC, etc.

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Vacuum Nozzle Unit
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Air Gripper Unit

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l Polarity recognization;
l Fiducial Mark;
l Lead fail detection....
Accurate recognization by high resolution
CCD camera system.

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Builds in a window base operating system, with
English and Chinese language selectable.

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Real Time Production Monitoring

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Intelligent Programming,
support off-line operation.

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Support
Remote Control
Industrial 4.0
Control and Monitoring
by mobile phone Apps.

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Patent Bowl Feeder Control System
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1.Patent MT-6D unit consists of
hardware and software which controlled
maximum 12 vibration source.
1.DC power supply for all vibration
units to fit for CE standard.

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Plug, Socket & Connector
A. Holder Connector B. Plug & Socket C. Pin Connector

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Radial types
D. Capacitors E. LED F. Transistors G. Switches &
Buzzers

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IC types
H. IC & IC Socket

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Transformer & Coils
I. Coils J. Inductors K. Transformer

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特殊类
开
关
LED发光器
件
Special socket
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Special types
L. Switches
M. Terminals
N.
Complex LED

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Items Parameter
Insertion Heads 6 heads (3+3 layout)
Head Types Vacuum Nozzle or Air Gripper
Head Mounting Standard fast joint system, interchangeable.
Tact Speed 2400cph ( conditional )
Insertion Orientation 0 ~ 360°，±0.1° adjustable
Max. PCB Size L60 x W60 ~ L490 x W420 mm
Max. PCB Loading 3kg
Conveyor Height / Direction 930 ± 30 mm
Conveyor 3 Phases ESD belt
Vibration Power supply DC power supply for all Vibration Feeders with programmable control
Max. Component Size L5 x W5 x H6 ~ L40 x W40 x H45 mm (H : included the lead)
Power Supply Single phase, AC 200~220V, 50/60Hz ( 2KW )
Machine Dimension W1670 x D1620 x H1690 mm (without signal tower)
Machine Weight Approx. 1300kg (not included feeders)
Vision System Standard Vision System with 4 x CCD Cameras ( Upper x 2 + Bottom x 2 )
Control Software OCM Version (support off-line program by input CAD/TXT data)
Operation System Licensed MS Windows (Chi / Eng)

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PCBA#1
27
1
23
4 5
6
7
8
9A
10A
9B
10B
PCB size : 20cm x 15cm.

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Product which has max component
• 13 components
• 8 components (The other 5 components would be done clinch
operator by manual)
4
bowl
feede
r2
tape
feede
r
Product
2
tray
feede
r+ 1 or 2 stick feeder (for other products)

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Item Component Photo Packing OCM-II Feeder
Pick up
Heads
Additional
Function
QTY. Remarks
1 PCMT
1. Bulk
2. Reel
1. Vibration Bowl
2. Reel Feeder
Vacuum
Nozzle
N/A 1
2 AL Cap A Bulk Vibration Bow
Vacuum
Nozzle
Polarity 1
3 AL Cap B Bulk Vibration Bowl
Vacuum
Nozzle
Polarity 1
4 Connector Black
1. Tray
2. Bulk
1. Tray Feeder
2. Vibration Bowl
Vacuum
Nozzle
N/A 1
5 Connector Blue
1. Tray
2. Bulk
1. Tray Feeder
2. Vibration Bowl
Vacuum
Nozzle
N/A 1
6
Choke Coil
/
Bulk
Vibration Bowl
Vacuum
Nozzle N/A 2
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PCBA#1

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Item Component Photo Packing OCM-II Feeder
Pick up
Heads
Additional
Function
QTY. Remarks
7 ELDC
Tape Tape Feeder Vacuum
Nozzle
N/A 1
8 ANT Connector
1. Tray
2. Bulk
1. Tray Feeder
2. Vibration Bowl
Air
Gripper
N/A 1
9A Connector
1. Tray
2. Bulk
1. Tray Feeder
2. Vibration Bowl
Vacuum
Nozzle
N/A 1
9B Connector Mount
1. Tray
2. Bulk
1. Tray Feeder
2. Vibration Bowl
Vacuum
Nozzle
N/A 1
10A Terminal Tray Tray Feeder
Air
Gripper
N/A 1
10B Terminal Mount Tray Tray Feeder
Vacuum
Nozzle
N/A 1
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PCBA#1

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Item
Component
/Location
Photo Packing
OCM-II
Feeder
Pick up
Heads
Additional
Function
QTY. Remarks
11
IC
/
Tube Tube Feeder
Air
Gripper
N/A 1
Can insert
individual
9
Jumper pin
/
Tray Tray Feeder
Air
Gripper
N/A 1
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PCBA#1

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Welcome inquiry
1,Please visit : www.smthelp.com
2 Welcome to our factory in Shenzhen China
3 Google：Auto+Insertion
4 Looking forward to your email: shaoyong@smthelp.com