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Fermented
Vegetables
Harjot Singh
(21FET207)
INTRODUCTION
• Fermentation is a metabolic process in
which an organism converts a
carbohydrate into alcohol and/or acid.
• Vegetable fermentation is a technique
whereby, starches and sugars in
vegetables are converted into lactic acid
by lactic-acid-producing bacteria
• It originated from the preserving effect
on the product.
• It not only preserves food but also
enhances the sensory qualities of the
final product.
• The global fermented foods market grew
INTRODUCTION
• The growth of lactic acid bacteria during vegetable fermentations
results in
restriction of the growth of undesirable organisms and delay or prevention of the
normal spoilage and
production of various unique flavors because of the accumulation of organic acids
or by-products, giving a characteristic and distinct finished product.
Comparison of fermented vegetables
Radish
Cauliflower
Carrot
Cucumber
Cabbage
Peas
EXAMPLES OF FERMENTED VEGETABLES
HISTORY
• Fermentation is one of the oldest forms of food
preservation technologies in the world.
• Human-caused fermentation dates back to 10,000
BCE with the preservation of milk from camels, cattle,
sheep, and goats.
• The first reference of fermented vegetables was
found in China during the construction of the Great
Wall in III century B.C. and constituted the basis of
the workers’ diet
• Pickled cucumbers originated in the Tigris Valley, or
modern-day Iraq, in 2,000 BCE.
• In 1500 CE, Fermentation of sauerkraut and yoghurt
took place
• In 1856, Louis Pasteur develops pasteurization
LACTIC ACID BACTERIA
• They are a group of Gram positive bacteria, non respiring, non-spore forming,
cocci or rods, which produce lactic acid as the major end product of the
fermentation of carbohydrates.
• Some members of the family are
 homofermentative that is they only produce lactic acid, while
 others are heterofermentative and produce lactic acid plus other volatile compounds and small
amounts of alcohol.
• The resident lactic acid bacteria population represents only a small fraction of the
total microflora present in the starting material.
• Historically, bacteria from the genera Lactobacillus, Leuconostoc, Pediococcus and
Streptococcus are the main species involved in fermentation
• Lactobacillus acidophilus, L. bulgaricus, L. plantarum, L. caret, L. pentoaceticus, L.
brevis and L. thermophiles are examples of lactic acid producing bacteria involved
in food fermentations.
Bioprocessing
• Many fermented
vegetables share a
common elaboration
process which requires
the use of salt and
acidification by
microorganisms
• Pre-steps such as NaOH
treatment, water
washing, Coring,
scalding, etc. is required,
after harvesting the fruit.
General process in vegetable
CONDITIONS OF FERMENTATION
• Lactic acid fermentation of vegetables can be carried out
under these basic types of conditions.
I. Dry salted: With dry salting, the vegetable is treated
with dry salt. The salt extracts the juice from the
vegetable and creates the brine. Eg sauerkraut, dry
salted pickled cucumbers etc
II. Brine Salted: Brine is used for vegetables which
inherently contain less moisture. A brine solution is
prepared by dissolving salt in water (a 15 to 20% salt
solution) Eg Pickled cucumbers, Kimchi. Olives, Raddish
etc
III. Non-salted: Vegetables are fermented by lactic acid
bacteria. without the prior addition of salt or brine E.g
Gundruk. Sinki. Fermented tea leaves etc
SAUERKRAUT
• Sauerkraut is the clean, sound product,
of characteristic flavor, obtained by lactic
fermentation of properly prepared and
shredded cabbage in the presence of 2-
3% of salt.
• It contains, upon completion, not less
than 1.5% percent of acid, expressed as
lactic acid.
Cabbage
Remove outer leaves
and core
Wash
Shred and salt
Convey to tanks and
mix
Fermentation
Pasteurize Package/Refrigerate
General procedure:
SAUERKRAUT
• Only two ingredients are required, therefore, Cabbage (White
cabbage, should be fully mature, and should contain few outer
leaves) and salt (2-3%).
• Outer leaves or any spoiled leaves are removed and core is drilled
out.
• Leaves and the core is washed with clean water.
• The cabbage (along with the core) is shredded to make a slaw.
• Shredded leaves then weighed and conveyed to tanks.
• Salting:
 After shredding, salt is added.
 between 2% and 2.5% salt is added
 It can be added as the slaw is conveyed or it can be added to the slaw
when it arrives in the tanks.
• The shredded and salted cabbage is then placed into tanks and
SAUERKRAUT
• The sauerkraut fermentation was traditionally performed in wooden
barrels, however, concrete vats are now common lined with
fibreglass or plastic.
• Fermentation:
The lactic fermentation in sauerkraut occurs in a series of overlapping stages
or sequences.
The first stage, variously referred to as the initiation or heterolactic or gaseous
phase, is marked by growth of Leuconostoc mesenteroides. it metabolizes
sugars via the heterofermentative pathway, yielding lactic and acetic acids,
CO2 , and ethanol. not only inhibits non-lactic competitors, but it also favors
other lactic acid bacteria.
In the next stage or primary, homolactic, or non-gaseous phase the decrease
in the Leuconostoc population coincides with the succession of several other
lactic acid bacteria, most notably Lactobacillus plantarum.
Finally, as the acidity approaches 1.6% and the pH decreases below 4.0, only
SAUERKRAUT
• End products include mainly lactic acid but other
metabolic products are also produced.
• Other products include small amounts of diacetyl,
acetaldehyde, mannitol and other volatile flavor
compounds.
• It is thermally processed, much like other high-acid
foods at about 75°C, prior to packaging in cans or
jars.
• These products also have a long shelf-life, provided
antimycotic agents, such as sulfite salts, are added
and the product is kept cold.
• Non pasteurized and refrigerated product is also
popular
CHALLENGES IN SCALE-UP
Reduced mixing
quality
Difficulty to
maintain
process
conditions
Physical and
mechanical
Stresses
Predicting
starter culture
performance in
industrial scale
reactors
Economic
competitiveness
COMMON PRODUCTS
• SAUERKRAUT
• KIMCHI
Korean Kimchi is a brine salted fermented vegetable
product.
It is fermented blend of radishes, turnips, cabbage and
onions, Sweet or sour peppers are often and included to
provide additional flavor.
• PICKLES
Pickles are generally divided into three different groups,
based on their means of manufacture.
Fresh-packed pickles are simply cucumbers that are packed
in jars, covered with vinegar and other flavorings, then
pasteurized by heat.
Refrigerated pickles are also made by packing cucumbers
jars with vinegar and various flavorings, but they are not
COMMON PRODUCTS
• Fermented Olives
Region: Mediterranean
Major Ingredients: Olives, Brine
Usage Salad, Side Dish
Microorganisms L.mesenteroides, Lactobacillus brevis,
Pediococcus cerevisiae and L. plantarum,
• Gundruk
Its particularly popular in Nepal and is a non-salted
fermented vegetable product. It is obtained from the
fermentation of leafy vegetables (Mustard, cauliflower and
raddish) in Nepal.
• Kawal
Kawal is a strong smelling Sudanese, protein-rich food
prepared by fermenting the leaves of a wild African legume,
Cassia obtusifolia and is usually cooked in stews and soups
• Other include Ombolo wa koba, sinki, etc
LIMITATIONS
Formation of undesirable compounds like benzene
Biogenic amine formation can take place during fermentation.
inconsistent final products.
Histamine intolerance
Antibiotic resistance from probiotic bacteria
Infection from Probiotics
ADVANTAGES
• Enhancing Food Quality and Safety
Nutritional quality of food can be enhanced by fermentation,
which may improve the digestibility and beneficial components
of fermented food.
• Removal of Antinutrient Compounds
These can be removed or detoxified by the action of
microorganisms during fermentation process.
• Prevention of food borne illnesses
LAB modify the intestinal microbiota positively and prevent the
colonization of other enteric pathogens.
ADVANTAGES
• Biopreservation
LAB play a defining role in the preservation and microbial safety of fermented foods,
thus promoting the microbial stability of the final products of fermentation.
• Production of new flavors
fermentation creates dozens of new flavor components, hence enhance taste and
flavor
• Other health benefits
LAB strains also improve the digestive functions, enhance the immune system,
reduce the risk of colorectal cancer, control the serum cholesterol levels
COMPANIES
• IN INDIA
Kaksoi (Bamboo shoots Rs399/kg)
Urban platter (Sauerkraut Rs990/kg)
Hands on tummy (Sauerkraut Rs1480/kg)
Neo foods (Kimchi Rs 1000/kg)
• FOREIGN COMPANIES
Borges
Del Monte
Best Maid
REFERENCES
• Fermented Foods: Past, Present and Future by Ramesh C. Ray and Vinod
Joshi
• Food Microbiology: Fundamentals and Frontiers, 4th Ed. Edited by M. P.
Doyle and R. L. Buchanan
• Food Microbiology by William C. Frazier
• Swain M.; Anandharaj M.; Ramesh C. Ray; and Rani R. (2014). Fermented
Fruits and Vegetables of Asia: A Potential Source of Probiotics. Biotechnology
Research International Volume 2014, Article ID 250424
• Voidarou C.; Antoniadou, M.; Rozos, G.; Tzora, A.; Skoufos, I.; Varzakas, T.;
Lagiou, A.; Bezirtzoglou, E. Fermentative Foods: Microbiology, Biochemistry,
Potential Human Health Benefits and Public Health Issues. Foods (2021), 10,
69.
• J. Bautista-Gallegoa, E. Medinaa, B. Sánchezb, A. Benítez-Cabelloa and F.N.
REFERENCES
• T. Mattila-Sandholma, P. Myllarinen, R. Crittendena , G. Mogensenb , R.
Fonden c , M. Saarela (2002). Technological challenges for future probiotic
foods. International Dairy Journal 12 (2002) 173–182
• Kombucha, kimchi and yogurt: how fermented foods could be harmful to
your health by Manal Mohammed, University of Westminster
• Wehrs M., Tanjore D., Eng T., Lievense J., Todd R. Pray, and Mukhopadhyay
A. (2019). Engineering Robust Production Microbes for Large-Scale
Cultivation. Trends in Microbiology TIMI 1664 No. of Pages 14
THANK YOU

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Fermented vegetables

  • 2. INTRODUCTION • Fermentation is a metabolic process in which an organism converts a carbohydrate into alcohol and/or acid. • Vegetable fermentation is a technique whereby, starches and sugars in vegetables are converted into lactic acid by lactic-acid-producing bacteria • It originated from the preserving effect on the product. • It not only preserves food but also enhances the sensory qualities of the final product. • The global fermented foods market grew
  • 3. INTRODUCTION • The growth of lactic acid bacteria during vegetable fermentations results in restriction of the growth of undesirable organisms and delay or prevention of the normal spoilage and production of various unique flavors because of the accumulation of organic acids or by-products, giving a characteristic and distinct finished product. Comparison of fermented vegetables
  • 5. HISTORY • Fermentation is one of the oldest forms of food preservation technologies in the world. • Human-caused fermentation dates back to 10,000 BCE with the preservation of milk from camels, cattle, sheep, and goats. • The first reference of fermented vegetables was found in China during the construction of the Great Wall in III century B.C. and constituted the basis of the workers’ diet • Pickled cucumbers originated in the Tigris Valley, or modern-day Iraq, in 2,000 BCE. • In 1500 CE, Fermentation of sauerkraut and yoghurt took place • In 1856, Louis Pasteur develops pasteurization
  • 6. LACTIC ACID BACTERIA • They are a group of Gram positive bacteria, non respiring, non-spore forming, cocci or rods, which produce lactic acid as the major end product of the fermentation of carbohydrates. • Some members of the family are  homofermentative that is they only produce lactic acid, while  others are heterofermentative and produce lactic acid plus other volatile compounds and small amounts of alcohol. • The resident lactic acid bacteria population represents only a small fraction of the total microflora present in the starting material. • Historically, bacteria from the genera Lactobacillus, Leuconostoc, Pediococcus and Streptococcus are the main species involved in fermentation • Lactobacillus acidophilus, L. bulgaricus, L. plantarum, L. caret, L. pentoaceticus, L. brevis and L. thermophiles are examples of lactic acid producing bacteria involved in food fermentations.
  • 7.
  • 8. Bioprocessing • Many fermented vegetables share a common elaboration process which requires the use of salt and acidification by microorganisms • Pre-steps such as NaOH treatment, water washing, Coring, scalding, etc. is required, after harvesting the fruit. General process in vegetable
  • 9. CONDITIONS OF FERMENTATION • Lactic acid fermentation of vegetables can be carried out under these basic types of conditions. I. Dry salted: With dry salting, the vegetable is treated with dry salt. The salt extracts the juice from the vegetable and creates the brine. Eg sauerkraut, dry salted pickled cucumbers etc II. Brine Salted: Brine is used for vegetables which inherently contain less moisture. A brine solution is prepared by dissolving salt in water (a 15 to 20% salt solution) Eg Pickled cucumbers, Kimchi. Olives, Raddish etc III. Non-salted: Vegetables are fermented by lactic acid bacteria. without the prior addition of salt or brine E.g Gundruk. Sinki. Fermented tea leaves etc
  • 10. SAUERKRAUT • Sauerkraut is the clean, sound product, of characteristic flavor, obtained by lactic fermentation of properly prepared and shredded cabbage in the presence of 2- 3% of salt. • It contains, upon completion, not less than 1.5% percent of acid, expressed as lactic acid. Cabbage Remove outer leaves and core Wash Shred and salt Convey to tanks and mix Fermentation Pasteurize Package/Refrigerate General procedure:
  • 11. SAUERKRAUT • Only two ingredients are required, therefore, Cabbage (White cabbage, should be fully mature, and should contain few outer leaves) and salt (2-3%). • Outer leaves or any spoiled leaves are removed and core is drilled out. • Leaves and the core is washed with clean water. • The cabbage (along with the core) is shredded to make a slaw. • Shredded leaves then weighed and conveyed to tanks. • Salting:  After shredding, salt is added.  between 2% and 2.5% salt is added  It can be added as the slaw is conveyed or it can be added to the slaw when it arrives in the tanks. • The shredded and salted cabbage is then placed into tanks and
  • 12. SAUERKRAUT • The sauerkraut fermentation was traditionally performed in wooden barrels, however, concrete vats are now common lined with fibreglass or plastic. • Fermentation: The lactic fermentation in sauerkraut occurs in a series of overlapping stages or sequences. The first stage, variously referred to as the initiation or heterolactic or gaseous phase, is marked by growth of Leuconostoc mesenteroides. it metabolizes sugars via the heterofermentative pathway, yielding lactic and acetic acids, CO2 , and ethanol. not only inhibits non-lactic competitors, but it also favors other lactic acid bacteria. In the next stage or primary, homolactic, or non-gaseous phase the decrease in the Leuconostoc population coincides with the succession of several other lactic acid bacteria, most notably Lactobacillus plantarum. Finally, as the acidity approaches 1.6% and the pH decreases below 4.0, only
  • 13. SAUERKRAUT • End products include mainly lactic acid but other metabolic products are also produced. • Other products include small amounts of diacetyl, acetaldehyde, mannitol and other volatile flavor compounds. • It is thermally processed, much like other high-acid foods at about 75°C, prior to packaging in cans or jars. • These products also have a long shelf-life, provided antimycotic agents, such as sulfite salts, are added and the product is kept cold. • Non pasteurized and refrigerated product is also popular
  • 14. CHALLENGES IN SCALE-UP Reduced mixing quality Difficulty to maintain process conditions Physical and mechanical Stresses Predicting starter culture performance in industrial scale reactors Economic competitiveness
  • 15. COMMON PRODUCTS • SAUERKRAUT • KIMCHI Korean Kimchi is a brine salted fermented vegetable product. It is fermented blend of radishes, turnips, cabbage and onions, Sweet or sour peppers are often and included to provide additional flavor. • PICKLES Pickles are generally divided into three different groups, based on their means of manufacture. Fresh-packed pickles are simply cucumbers that are packed in jars, covered with vinegar and other flavorings, then pasteurized by heat. Refrigerated pickles are also made by packing cucumbers jars with vinegar and various flavorings, but they are not
  • 16. COMMON PRODUCTS • Fermented Olives Region: Mediterranean Major Ingredients: Olives, Brine Usage Salad, Side Dish Microorganisms L.mesenteroides, Lactobacillus brevis, Pediococcus cerevisiae and L. plantarum, • Gundruk Its particularly popular in Nepal and is a non-salted fermented vegetable product. It is obtained from the fermentation of leafy vegetables (Mustard, cauliflower and raddish) in Nepal. • Kawal Kawal is a strong smelling Sudanese, protein-rich food prepared by fermenting the leaves of a wild African legume, Cassia obtusifolia and is usually cooked in stews and soups • Other include Ombolo wa koba, sinki, etc
  • 17. LIMITATIONS Formation of undesirable compounds like benzene Biogenic amine formation can take place during fermentation. inconsistent final products. Histamine intolerance Antibiotic resistance from probiotic bacteria Infection from Probiotics
  • 18. ADVANTAGES • Enhancing Food Quality and Safety Nutritional quality of food can be enhanced by fermentation, which may improve the digestibility and beneficial components of fermented food. • Removal of Antinutrient Compounds These can be removed or detoxified by the action of microorganisms during fermentation process. • Prevention of food borne illnesses LAB modify the intestinal microbiota positively and prevent the colonization of other enteric pathogens.
  • 19. ADVANTAGES • Biopreservation LAB play a defining role in the preservation and microbial safety of fermented foods, thus promoting the microbial stability of the final products of fermentation. • Production of new flavors fermentation creates dozens of new flavor components, hence enhance taste and flavor • Other health benefits LAB strains also improve the digestive functions, enhance the immune system, reduce the risk of colorectal cancer, control the serum cholesterol levels
  • 20. COMPANIES • IN INDIA Kaksoi (Bamboo shoots Rs399/kg) Urban platter (Sauerkraut Rs990/kg) Hands on tummy (Sauerkraut Rs1480/kg) Neo foods (Kimchi Rs 1000/kg) • FOREIGN COMPANIES Borges Del Monte Best Maid
  • 21. REFERENCES • Fermented Foods: Past, Present and Future by Ramesh C. Ray and Vinod Joshi • Food Microbiology: Fundamentals and Frontiers, 4th Ed. Edited by M. P. Doyle and R. L. Buchanan • Food Microbiology by William C. Frazier • Swain M.; Anandharaj M.; Ramesh C. Ray; and Rani R. (2014). Fermented Fruits and Vegetables of Asia: A Potential Source of Probiotics. Biotechnology Research International Volume 2014, Article ID 250424 • Voidarou C.; Antoniadou, M.; Rozos, G.; Tzora, A.; Skoufos, I.; Varzakas, T.; Lagiou, A.; Bezirtzoglou, E. Fermentative Foods: Microbiology, Biochemistry, Potential Human Health Benefits and Public Health Issues. Foods (2021), 10, 69. • J. Bautista-Gallegoa, E. Medinaa, B. Sánchezb, A. Benítez-Cabelloa and F.N.
  • 22. REFERENCES • T. Mattila-Sandholma, P. Myllarinen, R. Crittendena , G. Mogensenb , R. Fonden c , M. Saarela (2002). Technological challenges for future probiotic foods. International Dairy Journal 12 (2002) 173–182 • Kombucha, kimchi and yogurt: how fermented foods could be harmful to your health by Manal Mohammed, University of Westminster • Wehrs M., Tanjore D., Eng T., Lievense J., Todd R. Pray, and Mukhopadhyay A. (2019). Engineering Robust Production Microbes for Large-Scale Cultivation. Trends in Microbiology TIMI 1664 No. of Pages 14