2. Corrosion
Chemical/Electrochemical reaction
between a material, usually a
metal, and its environment that
produces a deterioration of the
material and its properties.
● Environment consists of entire
surrounding in contact with the material.
● Factor to describe an environment :
○ Physical State : Gas, Liquid, Solid.
○ Chemical Composition :
Concentration and composition.
○ Temperature.
○ Other Factors : Velocity of
solution,Mechanical load on
materia etc.
● Corrosion behavior cannot be described
unless the environment to which the
material is exposed is described.
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3. Why corrosion happen?
● A metal in contact with a solution moves towards the lowest free-
energy state.
3
4. Behavior of Metal
in an environment
● Immune
○ Metal in immune to
environment - No corrosion
- Noble Metal (Gold,
Platinum)
● Active
○ Metal corrodes in the
environment - dissolves.
● Passive
○ Metal corrodes but a state
of passive behavior is
observed - protective
corrosion product film is
formed. (Iron,
Chromium,Titanium,Nickel)
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5. ● Each metal has inherent tendency to corrode
○ The EMF series gives a ranking of the metal with respect
to their inherent reactivity.
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6. Solution characteristics that affect corrosion
● Directly proportional to conductivity of solution.
● pH of the solution
○ Depends on the metal & the solution.
● Oxidising power of solution.
○ Solution of high oxidising power corrode all the metals
except metals have most +ve values in emf series.
● Corrosion rate is directly proportional to the concentration of
oxygen in the solution.
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7. Corrosion and
implants.
● Implant bio-material should be
corrosion resistant.
● Roughening of the
surface,weakening of the
restoration.
● Release of elements from the
metal or alloy, toxic reactions.
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8. Corrosion and
implants.
● Adjacent tissues may be
discolored and allergic reactions in
patients may result due to release
of elements.
● Mechanical Properties : enhanced
risk of crack propagation
● Biocompatibility : Presence of
metal ions trigger enhanced
foreign body response - implant
loosening, blood clotting,
osteolysis.
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10. Why metals corrode in human body ?
● The aqueous medium in the human body is highly corrosive due to
the presence various ions such as chloride, phosphate, and
bicarbonate ions, cations like Na+ , K+ , Ca2+, Mg2+ etc.
● The concentrations of chloride ions in serum and interstitial fluid :
113 and 117 mEq/L, makes it a VERY corrosive environment for
metallic materials.
● The change in the pH(5.3-5.6) leads to, producing highly reactive
oxygen species. These oxidizing species (e.g. H2O2) will interact
with the implant surface. 10
11. Why metals corrode in human body ?
● Biological molecules upset the equilibrium of the corrosion
reaction - consuming the products of anodic and cathodic
reaction.
● Protein binds to metal ions, transport them away, unsets the
protective surface layer.
● Hydrogen formed in the corrosion reaction - corrosion inhibitor.
Certain bacterias absorb hydrogen - Enhance corrosion
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12. Corrosion
Common Types
Crevice corrosion
A = thin interfacial layer of mixed
oxides and chlorides within the crevice
formed by the junction of the head and
the neck taper.
B = corrosion products
● Localised corrosion.
● Formed in the regions of contact with
metals to metal or metals to nonmetals.
● Passive layer is destroyed and corrosion
starts.
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13. Corrosion
Common Types
Pitting corrosion
● Local corrosion, proceeds in limited area,
greater part of passivated surface in
intact.
● Pitting corrosion is identified by the shape
of the pits, of which the depth is larger
than the diameter in many cases.
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14. Corrosion
Common Types
Fretting corrosion
● Occurs at the interface for two contacting
surface due to small oscillatory movements
arising between them in the presence of a
corrosive medium.
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15. ASTM Standards Specifications
ASTM G 61-86, and ASTM G 5-94 Corrosion performance of metallic
biomaterials
ASTM F746-87 Pitting or crevice corrosion of metallic
surgical implant materials
Standards for Testing Corrosion Resistance of Biomaterials
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Tolerable corrosion rate for metallic implants : 2.5 * 10^(-4) mm/yr
17. Methods for corrosion alleviation
● Surface Modification.
○ Diamond-like carbon (DLC) coatings - Excellent Corrosion
resistance, Excellent Hemocompatibility.
● Corrosion performance of medical devices made of stainless
steels can also be improved by electrochemical polishing -
removes material - make surfaces smooth.
● Use of Ceramics - Alumina and zirconia are considered to be as
alternatives for metallic materials for load bearing applications.
etc.
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18. 18
References
1. Manivasagam, Geetha & Dhinasekaran, Durgalakshmi & Rajamanickam, Asokamani. (2010). Biomedical
Implants: Corrosion and its Prevention -A Review. Recent Patents on Corrosion Science. 2. 40-54.
10.2174/1877610801002010040.
2. Di Laura, Anna. (2018). Corrosion of Metal Orthopaedic Implants.
Nickel is resistive to corrosion at alkaline environment but aluminium is severely corroded.
low concentration of dissolved oxygen gas in the body fluid (the partial pressure pO2; 28–78 mmHg) was insufficient to form the chromium oxide passivation film on the metal surface, and the base metal (iron) was released into the environmental fluid in ionic form.
low concentration of dissolved oxygen gas in the body fluid (the partial pressure pO2; 28–78 mmHg) was insufficient to form the chromium oxide passivation film on the metal surface, and the base metal (iron) was released into the environmental fluid in ionic form.
Micromotion between components results in fretting corrosion that can lead to initiation of crevice corrosion.
Metallic implants rely on passive oxide film for protection from corrosion.
Repetitive motion leads to continuous breakdown and repassivation.
Repeated breakdown consumes oxygen in crevice and results in drop in pH--crevice corrosion.
Micromotion between components results in fretting corrosion that can lead to initiation of crevice corrosion.
Metallic implants rely on passive oxide film for protection from corrosion.
Repetitive motion leads to continuous breakdown and repassivation.
Repeated breakdown consumes oxygen in crevice and results in drop in pH--crevice corrosion.
Micromotion between components results in fretting corrosion that can lead to initiation of crevice corrosion.
Metallic implants rely on passive oxide film for protection from corrosion.
Repetitive motion leads to continuous breakdown and repassivation.
Repeated breakdown consumes oxygen in crevice and results in drop in pH--crevice corrosion.
HEAD OF SCREW.
The reaction of the metallic ions that leaches away from the implant due to corrosion in the human body affects several biological parameters. As a material starts to corrode, the dissolution of metal will lead to erosion which in turn will eventually lead to brittleness and fracture of the implant.
Most strategies commonly used in industry to mitigate corrosion are not applicable in the body environment. These include: (1) changing the chemistry of the environment, (2) controlling the
oxygen level, (3) adding inhibitors, (4)changing the pH, (5) lowering thetemperature, and (6)
applying anodic or cathodic protection.
DLC Coating stands for diamond-like carbon coating, and is a nanocomposite coating