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DRAFT
140
Annex D
(normative)
Guide To Common Filler Metal Selection
Tables D.1 and D.2 provide generally accepted electrode selections for the base materials shown. They do not
attempt to include all possible choices. Welding consumables not shown for a particular combination of base
materials should be approved by the purchaser.
Table D.1—Common Welding Consumables for SMAW of Carbon and Low-allow Steel
Base Material1,2,4
CarbonSteel
Carbon-Molybdenum
Steel
1&11/4CR-1/2MOSteel
21/4CR-1MoSteel
5CR-1/2MoSteel
9Cr-1MoSteel
21/4NickelSteel
31/2NickelSteel
9%NickelSteel
Carbon Steel AB3 AC AD AE AF AG AJ AK *
Carbon-Molybdenum Steel C CD CE CF CH * * *
1&11/4 CR-1/2 MO Steel D DE DF DH * * *
21/4 CR-1 Mo Steel E EF EH * * *
5CR-1/2 Mo Steel F FH * * *
9Cr-1 Mo Steel H * * *
21/4 Nickel Steel J JK LM
31/2 Nickel Steel K LM
9 % Nickel Steel LM
*An unlikely or unsuitable combination. Consult the purchaser if this combination is needed.
Legend
A AWS A5.1 Classification E70XX low hydrogen5
B AWS A5.1 Classification E6010 for root pass5
C AWS A5.5 Classification E70XX-A1, low hydrogen
D AWS A5.5 Classification E70XX-B2L or E80XX-B2, low hydrogen
E AWS A5.5 Classification E80XX-B3L or E90XX-B3, low hydrogen
F AWS A5.5 Classification E80XX-B6 or E80XX-B6L, low hydrogen
G AWS A5.5 Classification E80XX-B7 or E80XX-B7L, low hydrogen
H AWS A5.5 Classification E80XX-B8 or E80XX-B8L, low hydrogen
J AWS A5.5 Classification E80XX-C1 or E70XX-C1L, low hydrogen
K AWS A5.5 Classification E80XX-C2 or E70XXC2L, low hydrogen
L AWS A5.11 Classification ENiCrMo-3
M AWS A5.11 Classification ENiCrMo-6
1 Table D.1 refers to coated electrodes. For bare wire welding (SAW, GMAW, GTAW), use equivalent electrode classifications (AWS A5.14,
A5.17, A5.18, A5.20, A5.23, A5.28). Refer to the text for information on other processes.
2 Higher alloy electrode specified in the table should normally be used to meet the required tensile strength or toughness after postweld heat
treatment. The lower alloy electrode specified may be required in some applications to meet weld metal hardness requirements.
3 Other E60XX and E70XX welding electrodes may be used if approved by the purchaser.
4 This table does not cover modified versions of Cr-Mo alloys.
5 See API 582, Section 6.1.3.
Page Proof 1--January 19, 2012
DRAFT
WELDING PROCESSES, INSPECTION, AND METALLURGY 141
Table D.2—Common Welding Consumables for SMAW of Carbon and Low-allow Steel
Base Material1,2,3
Type405StainlessSteel
Type410SStainlessSteel
Type410StainlessSteel
Type304StainlessSteel
Type304LStainlessSteel
Type304HStainlessSteel
Type310StainlessSteel
Type316StainlessSteel
Type316LStainlessSteel
Type317LStainlessSteel
Type321StainlessSteel
Type347StainlessSteel
Carbon and Low-alloy Steel AB AB AB AB AB AB AB AB AB AB AB AB
Type 405 Stainless Steel ABC ABC ABC AB AB AB AB AB AB AB AB AB
Type 410S Stainless Steel ABC ABC AB AB AB AB AB AB AB AB AB
Type 410 Stainless Steel ABC AB AB AB AB AB AB AB AB AB
Type 304 Stainless Steel D DH DJ A DF DGH DI DE DE
Type 304L Stainless Steel H DHJ A DF GH HI DE DE
Type 304H Stainless Steel J A DFJ DGHJ DIJ DEJ EJ
Type 310 Stainless Steel K AK A A A A
Type 316 Stainless Steel F FG FI EF EF
Type 316L Stainless Steel G GI EG EG
Type 317L Stainless Steel I EI EI
Type 321 Stainless Steel E E
Type 347 Stainless Steel E
Legend
A AWS A5.4 Classification E309-XX
B AWS A5.11 Classification ENiCrFe-2 or-34
C AWS A5.4 Classification E410-XX [(0.05 % C max. and heat treatment @ 1400 °F (760 °C) required]
D AWS A5.4 Classification E308-XX
E AWS A5.4 Classification E347-XX
F AWS A5.4 Classification E316-XX
G AWS A5.4 Classification E316L-XX
H AWS A5.4 Classification E308L-XX
I AWS A5.4 Classification E317L-XX
J AWS A5.4 Classification E308H-XX
K AWS A5.4 Classification E310-XX
1 Table D.2 refers to coated electrodes. For bare wire welding (SAW, GMAW, GTAW), use equivalent electrode classifications (AWS A5.9,
A5.14). Refer to the text for information on other processes.
2 The higher alloy electrode specified in the table is normally preferred.
3 See API 582, Section 6.3, for weld metal delta ferrite requirements.
4 See API 582, Section 6.2.2, for the temperature limitation for nickel-based filler metals.
Page Proof 1--January 19, 2012
DRAFT
142 API RECOMMENDED PRACTICE 577
Table D.3—Copper-nickel and Nickel-based Alloys
Base Material1
70-30and90-10Cu-Ni
Alloy400(N04400)
Nickel200(N02200)
Alloy800(N08800),800H
(N08810),800HT(N08811)
Alloy600(N066000)
Alloy625(N06625)
Alloy825(N08825)
AlloyC-22(N-06022)
AlloyC-276(N10276)
AlloyB-2(N10665),B-3(N10675)
AlloyG-3(N06985)
AlloyG-30(N06030)
Carbon and Low-alloy Steel BC BC C A A A A D E F G H
300-Series Stainless Steel BC AC AC A A A A D E F G H
400-Series Stainless Steel B B AC A A A A D E F G H
70-30 and 90-10 Cu-Ni B B C C C C C * * * * *
Alloy 400 (N04400) B BC A A A A A A F A A
Nickel 200 (N02200) C AC AC AC AC CD CE CF CG CH
Alloy 800 (N08800), 800H
(N08810), 800HT (N08811)
KJ A A A DJ EJ FJ GJ HJ
Alloy 600 (N066000) A AJ A DJ EJ FJ GJ HJ
Alloy 625 (N06625) J J DJ EJ FJ GJ HJ
Alloy 825 (N08825) J DJ EJ FJ GJ HJ
Alloy C-22 (N-06022) D EJ FJ GJ HJ
Alloy C-276 (N10276) E FJ GJ HJ
Alloy B-2 (N10665), B-3 (N10675) I GJL HJL
Alloy G-3 (N06985) G HJ
Alloy G-30 (N06030) H
*An unlikely or unsuitable combination. Consult the purchaser if this combination is needed.
Legend
A AWS A5.11 Classification ENiCrFe-2 or-3
B AWS A5.11 Classification ENiCu-7
C AWS A5.11 Classification ENi-1
D AWS A5.11 Classification ENiCrMo-10
E AWS A5.11 Classification ENiCrMo-4
F AWS A5.11 Classification ENiMo-7
G AWS A5.11 Classification ENiCrMo-9
H AWS A5.11 Classification ENiCrMo-11
I AWS A5.11 Classification ENiMo-10
J AWS A5.11 Classification ENiCrMo-3
K AWS A5.11 Classification ENiCrCoMo-1
L AWS A5.11 Classification ENiCrMo-10 or -17
1 Table D.3 refers to coated electrodes. For bare wire welding (SAW, GMAW, GTAW), use equivalent electrode classifications (AWS A5.14).
Refer to the text for information on other processes.
Page Proof 1--January 19, 2012
DRAFT
WELDING PROCESSES, INSPECTION, AND METALLURGY 143
Table D.4—Classification Changes in Low-alloy Filler Metal Designations
Material
ASME
P-Number
(Typical)
New (Current) AWS
Filler Number
Old Filler Metal
Designation
SMAW GTAW SMAW GTAW
C-1/2 Mo 3 E7018-A1
ER70S-A1, or
ER80S-D2
E7018-A1
N/A
ER80S-D2
1Cr-1/2 Mo and 11/4 Cr-0.5 Mo 4
E7018-B2L
E8018-B2
ER70S-B2L
ER80S-B2
E8018-B2L
E8018-B2
ER80S-B2L
ER80S-B2
21/4 Cr-1 Mo 5A
E8018-B3L
E9018-B3
ER80S-B3L
ER90S-B3
E9018-B3L
E9018-B3
ER90S-B3L
ER90S-B3
5Cr-1/2 Mo 5B
E8018-B6
E8018-B6L
ER80S-B6
E502-XX
E502-XX
ER502
9Cr-1 Mo 5B
E8018-B8
E8018-B8L
ER80S-B6
E505-XX
E505-XX
ER505
Cr-1Mo-1/4V 5B E9018-B9 ER90S-B9 N/A N/A
Page Proof 1--January 19, 2012

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Apendice d api 577

  • 1. DRAFT 140 Annex D (normative) Guide To Common Filler Metal Selection Tables D.1 and D.2 provide generally accepted electrode selections for the base materials shown. They do not attempt to include all possible choices. Welding consumables not shown for a particular combination of base materials should be approved by the purchaser. Table D.1—Common Welding Consumables for SMAW of Carbon and Low-allow Steel Base Material1,2,4 CarbonSteel Carbon-Molybdenum Steel 1&11/4CR-1/2MOSteel 21/4CR-1MoSteel 5CR-1/2MoSteel 9Cr-1MoSteel 21/4NickelSteel 31/2NickelSteel 9%NickelSteel Carbon Steel AB3 AC AD AE AF AG AJ AK * Carbon-Molybdenum Steel C CD CE CF CH * * * 1&11/4 CR-1/2 MO Steel D DE DF DH * * * 21/4 CR-1 Mo Steel E EF EH * * * 5CR-1/2 Mo Steel F FH * * * 9Cr-1 Mo Steel H * * * 21/4 Nickel Steel J JK LM 31/2 Nickel Steel K LM 9 % Nickel Steel LM *An unlikely or unsuitable combination. Consult the purchaser if this combination is needed. Legend A AWS A5.1 Classification E70XX low hydrogen5 B AWS A5.1 Classification E6010 for root pass5 C AWS A5.5 Classification E70XX-A1, low hydrogen D AWS A5.5 Classification E70XX-B2L or E80XX-B2, low hydrogen E AWS A5.5 Classification E80XX-B3L or E90XX-B3, low hydrogen F AWS A5.5 Classification E80XX-B6 or E80XX-B6L, low hydrogen G AWS A5.5 Classification E80XX-B7 or E80XX-B7L, low hydrogen H AWS A5.5 Classification E80XX-B8 or E80XX-B8L, low hydrogen J AWS A5.5 Classification E80XX-C1 or E70XX-C1L, low hydrogen K AWS A5.5 Classification E80XX-C2 or E70XXC2L, low hydrogen L AWS A5.11 Classification ENiCrMo-3 M AWS A5.11 Classification ENiCrMo-6 1 Table D.1 refers to coated electrodes. For bare wire welding (SAW, GMAW, GTAW), use equivalent electrode classifications (AWS A5.14, A5.17, A5.18, A5.20, A5.23, A5.28). Refer to the text for information on other processes. 2 Higher alloy electrode specified in the table should normally be used to meet the required tensile strength or toughness after postweld heat treatment. The lower alloy electrode specified may be required in some applications to meet weld metal hardness requirements. 3 Other E60XX and E70XX welding electrodes may be used if approved by the purchaser. 4 This table does not cover modified versions of Cr-Mo alloys. 5 See API 582, Section 6.1.3. Page Proof 1--January 19, 2012
  • 2. DRAFT WELDING PROCESSES, INSPECTION, AND METALLURGY 141 Table D.2—Common Welding Consumables for SMAW of Carbon and Low-allow Steel Base Material1,2,3 Type405StainlessSteel Type410SStainlessSteel Type410StainlessSteel Type304StainlessSteel Type304LStainlessSteel Type304HStainlessSteel Type310StainlessSteel Type316StainlessSteel Type316LStainlessSteel Type317LStainlessSteel Type321StainlessSteel Type347StainlessSteel Carbon and Low-alloy Steel AB AB AB AB AB AB AB AB AB AB AB AB Type 405 Stainless Steel ABC ABC ABC AB AB AB AB AB AB AB AB AB Type 410S Stainless Steel ABC ABC AB AB AB AB AB AB AB AB AB Type 410 Stainless Steel ABC AB AB AB AB AB AB AB AB AB Type 304 Stainless Steel D DH DJ A DF DGH DI DE DE Type 304L Stainless Steel H DHJ A DF GH HI DE DE Type 304H Stainless Steel J A DFJ DGHJ DIJ DEJ EJ Type 310 Stainless Steel K AK A A A A Type 316 Stainless Steel F FG FI EF EF Type 316L Stainless Steel G GI EG EG Type 317L Stainless Steel I EI EI Type 321 Stainless Steel E E Type 347 Stainless Steel E Legend A AWS A5.4 Classification E309-XX B AWS A5.11 Classification ENiCrFe-2 or-34 C AWS A5.4 Classification E410-XX [(0.05 % C max. and heat treatment @ 1400 °F (760 °C) required] D AWS A5.4 Classification E308-XX E AWS A5.4 Classification E347-XX F AWS A5.4 Classification E316-XX G AWS A5.4 Classification E316L-XX H AWS A5.4 Classification E308L-XX I AWS A5.4 Classification E317L-XX J AWS A5.4 Classification E308H-XX K AWS A5.4 Classification E310-XX 1 Table D.2 refers to coated electrodes. For bare wire welding (SAW, GMAW, GTAW), use equivalent electrode classifications (AWS A5.9, A5.14). Refer to the text for information on other processes. 2 The higher alloy electrode specified in the table is normally preferred. 3 See API 582, Section 6.3, for weld metal delta ferrite requirements. 4 See API 582, Section 6.2.2, for the temperature limitation for nickel-based filler metals. Page Proof 1--January 19, 2012
  • 3. DRAFT 142 API RECOMMENDED PRACTICE 577 Table D.3—Copper-nickel and Nickel-based Alloys Base Material1 70-30and90-10Cu-Ni Alloy400(N04400) Nickel200(N02200) Alloy800(N08800),800H (N08810),800HT(N08811) Alloy600(N066000) Alloy625(N06625) Alloy825(N08825) AlloyC-22(N-06022) AlloyC-276(N10276) AlloyB-2(N10665),B-3(N10675) AlloyG-3(N06985) AlloyG-30(N06030) Carbon and Low-alloy Steel BC BC C A A A A D E F G H 300-Series Stainless Steel BC AC AC A A A A D E F G H 400-Series Stainless Steel B B AC A A A A D E F G H 70-30 and 90-10 Cu-Ni B B C C C C C * * * * * Alloy 400 (N04400) B BC A A A A A A F A A Nickel 200 (N02200) C AC AC AC AC CD CE CF CG CH Alloy 800 (N08800), 800H (N08810), 800HT (N08811) KJ A A A DJ EJ FJ GJ HJ Alloy 600 (N066000) A AJ A DJ EJ FJ GJ HJ Alloy 625 (N06625) J J DJ EJ FJ GJ HJ Alloy 825 (N08825) J DJ EJ FJ GJ HJ Alloy C-22 (N-06022) D EJ FJ GJ HJ Alloy C-276 (N10276) E FJ GJ HJ Alloy B-2 (N10665), B-3 (N10675) I GJL HJL Alloy G-3 (N06985) G HJ Alloy G-30 (N06030) H *An unlikely or unsuitable combination. Consult the purchaser if this combination is needed. Legend A AWS A5.11 Classification ENiCrFe-2 or-3 B AWS A5.11 Classification ENiCu-7 C AWS A5.11 Classification ENi-1 D AWS A5.11 Classification ENiCrMo-10 E AWS A5.11 Classification ENiCrMo-4 F AWS A5.11 Classification ENiMo-7 G AWS A5.11 Classification ENiCrMo-9 H AWS A5.11 Classification ENiCrMo-11 I AWS A5.11 Classification ENiMo-10 J AWS A5.11 Classification ENiCrMo-3 K AWS A5.11 Classification ENiCrCoMo-1 L AWS A5.11 Classification ENiCrMo-10 or -17 1 Table D.3 refers to coated electrodes. For bare wire welding (SAW, GMAW, GTAW), use equivalent electrode classifications (AWS A5.14). Refer to the text for information on other processes. Page Proof 1--January 19, 2012
  • 4. DRAFT WELDING PROCESSES, INSPECTION, AND METALLURGY 143 Table D.4—Classification Changes in Low-alloy Filler Metal Designations Material ASME P-Number (Typical) New (Current) AWS Filler Number Old Filler Metal Designation SMAW GTAW SMAW GTAW C-1/2 Mo 3 E7018-A1 ER70S-A1, or ER80S-D2 E7018-A1 N/A ER80S-D2 1Cr-1/2 Mo and 11/4 Cr-0.5 Mo 4 E7018-B2L E8018-B2 ER70S-B2L ER80S-B2 E8018-B2L E8018-B2 ER80S-B2L ER80S-B2 21/4 Cr-1 Mo 5A E8018-B3L E9018-B3 ER80S-B3L ER90S-B3 E9018-B3L E9018-B3 ER90S-B3L ER90S-B3 5Cr-1/2 Mo 5B E8018-B6 E8018-B6L ER80S-B6 E502-XX E502-XX ER502 9Cr-1 Mo 5B E8018-B8 E8018-B8L ER80S-B6 E505-XX E505-XX ER505 Cr-1Mo-1/4V 5B E9018-B9 ER90S-B9 N/A N/A Page Proof 1--January 19, 2012