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Automotive Manufacturing
Quality Management
Best Practice and Management
Excellence
1
Contents
 SSCG Overview 3
 What is Quality Management 4
 Quality Management: Business Challenges 5
 Cost of Poor Quality (COPQ)-The Iceberg Analogy 6
 The Evolution of Quality Management in the Automotive Industry 7
 Core Principles 8
 Quality Management Functionalities 9
 Quality Management Framework 10
 Quality Management Standards 11
 IATF 16949:2016 - Automotive Quality Management 12
 Advanced Product Quality Planning (APQP) 13
 Product Quality Planning Framework 14
 APQP: Product Quality Plan Flow Diagram 15
 Quality Management Methodology, Techniques and Best Practice 16
 Quality Management System (QMS) 17
 Quality Assurance (QA) 19
 Quality Engineering (QE) 20
 Total Quality Management (TQM) 21
 Business Process Management (BPM) 22
 Business Excellence (BE) 25
 Operational Excellence (OE) 27
 Supplier Quality Management (SQM) 28
 Quality Control (QC) 31
 Continuous Quality Improvement 32
 How SSCG Can Help 33
. 2
About SSCG
3
SSCG is global management consulting and professional firm.
We provide advisory, consulting and operation support across
the public sector, private, business services, automotive , oil and
gas, and manufacturing sectors.
Our solutions are designed to help our clients make distinctive
transformations , drive sustainable growth with increased trust,
confidence and greater collaboration. We provide informed
perspective on the issues faced by our clients. The insights and
quality solutions delivered to support our clients unlock new
investment opportunities and drive consumer values and build
confidence in the markets and economies..
Our Innovation offerings help clients develop a wide array of
capabilities to achieve market-leading revenue and profitability
growth. We have successfully helped many businesses develop
new innovative businesses, products and services. We also help
our clients build lasting internal capabilities that enable
sustained, consistent results. Our unrivalled experience in
delivering Innovation capabilities is underpinned by deep
knowledge on how to move businesses to both optimise core
product/service innovation and development levers and find
new paths to growth..
Further, we help our clients define winning innovations and
product strategies, optimize portfolios and balance roadmaps.
info@sscg-group.com | www.sscg-group.com
What is Quality Management
Quality is defined by customers' requirements.
The act of overseeing all activities and tasks needed to maintain
a desired level of excellence.
Discipline for ensuring that outputs, benefits, and the processes
by which they are delivered, meet customer requirements and
are fit for purpose.
Top management has direct responsibility for quality
improvement.
Increased quality comes from systematic analysis and
improvement of work processes.
Ensures that a company, product or service is consistent.
Quality improvement is a continuous effort and conducted
throughout the company.
Focused not only on product and service quality, but also on the
means to achieve it.
Main components:
• Planning
• Assurance
• Control
• Improvement
4
Quality Management: Business Challenges
Business
Drivers
Compliance
Drivers
Product
Drivers
Need for
higher quality
assurance
Business strategic objectives
New policies and governance
Change in business processes
Compliance
Regulatory
Legislation
Risk management
New products
New functionality
Upgrades
Enhancements
5
Cost of Poor Quality (COPQ)
The Iceberg Analogy
External costs:
• Warranty claims
• Recalls
• Customer complaints
• Reputational damage
• Penalties/fines
• Opportunity cost if sales greater plant capacity
• Improvement programme costs
• Lost customer loyalty
• Process control
• Supplier control
• Inspection/test
• Cost to customer
• Expediting
• Excess inventory
• Quality engineering and administration
• Quality audits
• Longer life times
Internal costs:
• Rejects
• Rework
• Scrap
• Additional labour hours
• Cycle Time
6
The Evolution of Quality Management in the
Automotive Industry
The automotive industry is one of the fastest advancing sectors
in the world. The diversity of vehicle lines, product range and
manufacturing technological advances over the last 5 decades
are a testament to that. The automotive industry has always
been an example in the field of Quality Management and
Leadership as far as quality is concerned. The industry has
established methodologies and techniques deployed across
product development lifecycle.
Increasing global competition over the past decade has forced
automotive companies to improve quality and efficiency.
Application of industry wide management tools that are
relevant to the company’s needs has become a strategic issue
for companies in today’s competitive environment. By applying
the best practices and industry wide methodologies, companies
can improve performances, increase customer satisfaction and
gain market shares.
Quality management has become a term associated with a
holistic management approach to business processes with the
aim of obtaining efficiency and customer satisfaction. Today the
automotive industry faces the challenges of globalisation which
necessitates a strong focus on quality and productivity
achievement.
Today’s automobiles incorporate increasingly complex
technology to meet the demands of global customers.
Automotive OEMs, Tier 1, Tier 2, and other suppliers face:
• Continuous pressure to reduce cost and keep price low
• Increasingly complex global supply chains
• Increasing demand for innovations with reduced time to
market
As a result of these challenges, quality management in the
Automotive industry requires real-time visibility within plants
and across the globe to proactively:
• Drive down costs
• Increase quality through continuous improvements
• Ensure certification compliance
With a more diverse range of vehicles and offerings to
customers, it is likely that support services such as quality
control and auditing will change. Manufacturers are heavily
reliant on a new sets of systems, management methodologies,
techniques and quality controllers to adapt to an advancing
industry. As well as assessing physical parts, quality controllers
will be required to test digital services and software.
7
Core Principles
Customer focus Leadership
Engagement of
people
Process/system
approach
Continuous
improvement
Evidence based
decision making
Relationship
management
8
Quality Management Functionalities
Non-Conformances,
Corrective and
Preventive Action
Compliance and
Audit Management
Supplier Quality
Management
Risk Management
Statistical Process
Control
Failure Mode and
Effects Analysis
Complaint Handling
Advanced Product
Quality Planning
Environment,
Health, and Safety
Hazard Analysis &
Critical Control
Points
Production Part
Approval Process
9
Quality Management Framework
A systematic process that translates quality policy into measurable objectives and requirements, and lays down a sequence of steps for
realizing them within a specified timeframe
:
Quality Management
Policies
Strategic objectives
Compliance Standards
IATF 16949:2016
ISO 9001
VOC and Market
Requirements
Advanced Product
Quality Planning (APQP)
Management
methodologies,
techniques and best
practices
QE, APQP, QMS, QA,
TQM, BPM, BE, OE,
SQM, QC & QCI
Quality Planning
KPIs
10
Quality Management Standards
Producing with “quality” is the philosophy of any company in
the automotive industry. The industry has an extensive
experience in quality management and this materializes in the
form of quality assurance standards that have arisen throughout
the years.
The industry has its own specifications, such as the IATF 16949
standard, based on the ISO 9001 model, with specific
requirements of the automotive industry, raising the level of
requirements and quality of this standard.
Common European and US Standards:
• ISO 9000 standards
• IATF 16949:2016
• VDA: Organisation developed for the German automobile
industry VDA
• AVSQ: Organisation developed for the Italian automobile
industry AVSQ
• EAQF: Organisation developed for the French automobile
industry EAQF
• QS-9000: Standard developed for the US automobile industry
QS9000
• ISO 19011 Standard developed for auditing a management
system
:
11
IATF 16949:2016
Automotive Quality Management
IATF 16949:2016 is the global technical specification and quality
management standard for the automotive industry. Based on
ISO 9001:2015, it was published in October 2016 and replaces
ISO/TS 16949.
It is designed to be used in conjunction with ISO 9001:2015 and
contains supplemental requirements specific to the automotive
industry rather than being a standalone QMS.
One of the automotive industry’s most widely used International
Standards for quality management, ISO/TS 16949, is set to
evolve with the publication of a new global industry standard by
the International Automotive Task Force (IATF).
It brings together standards from across Europe and the US. IATF
16949:2016 outlines everything you need to know about
achieving best practice when designing, developing,
manufacturing, installing or servicing automotive products.
The benefits of IATF 16949:2016:
• Get recognized as a world-class automotive OEM and
supplier
• Integrate with other management system standards
• Bring quality and continual improvement to the heart of the
organization
• Increase involvement of your leadership team
• Mitigate risk and improve opportunity management with a
greater application of risk-based thinking 12
Advanced Product Quality Planning (APQP)
a structured approach to product and process design.
a standardized set of quality requirements that enable suppliers
to design a product that satisfies the customer.
a structured process aimed at ensuring customer satisfaction
with new products or processes.
ensures the Voice of the Customer (VOC) is clearly understood,
translated into requirements, technical specifications and
special characteristics. The product or process benefits are
designed in through prevention.
used by progressive companies to assure quality and
performance through planning.
Help suppliers to develop appropriate prevention and detection
controls for new products supporting the corporate quality
effort.
intended to aggregate the common planning activities all
automotive OEM’s require into one process.
Core Tools
Failure Mode and Effects Analysis (FMEA)
Measurement Systems Analysis (MSA)
Statistical Process Control (SPC)
Production Part Approval Process (PPAP)
APQP deployment benefits:
• Effective resources allocation to vital area
• Promote early identification of change
• Avoid late changes (post release) by anticipating failure and
preventing it
• Fewer design and process changes later in the product
development process
• On-time quality product at lowest cost
• Multiple options for mitigating the risk when found earlier
• Higher capability of verification and validation of a change
• Improved collaboration between Design of the Product and
Process
• Improved Design for Manufacturing and Assembly (DFM/A)
• Lower cost solutions selected earlier in the process
• Legacy capture and reuse, advancement of Tribal Knowledge
and standard work creation and utilization
13
Product Quality Planning Framework
14
APQP: Product Quality Plan Flow Diagram
15
Quality Management Methodology,
Techniques and Best Practice
Quality management techniques and tools are instruments and
methods that help to solve specific problems at different
company levels.
There is a wealth of literature above all professional, on the
specific tools related to quality management Quality
management techniques and tools are instruments and
methods that help to solve specific problems at different
company levels.
Management
methodologies,
techniques and
best practices
Quality Engineering (QE)
Advanced Product Quality Planning (APQP)
Quality Management System (QMS)
Quality Assurance (QA)
Total Quality Management (TQM)
Business Process Management (BPM)
Business Excellence (BE)
Operational Excellence (OE)
Supplier Quality Management (SQM)
Quality Control (QC)
Continuous Quality Improvement (CQI)
16
Quality Management System (QMS)
Elements:
Quality policy
Quality objectives
Quality manual
Organisational structure and responsibilities
Data management
Processes
Product quality and customer satisfaction
Continuous improvement
Quality instruments
Document control
7 essential subsystems of
a quality system:
Management controls
Design controls
Production and process controls
Corrective and preventative actions
Material controls
Records, documents, and change controls
Facilities and equipment controls
ISO 9001:2015 sets out the criteria for a QMS and is the only
standard in the family that can be certified to.
A company seeking compliance or certification must define the
processes which form the QMS and the sequence and
interaction of these processes.
Quality Management System (QMS) is a set of policies,
processes and procedures required for planning and execution
in the core business area of a company. A collection of business
processes focused on consistently meeting customer
requirements and enhancing their satisfaction.
17
ISO 9001 Quality Management System (QMS)
Company and
Context
Customer
Requirements
Stakeholders
needs and
expectations
Customer
satisfaction
QMS
Results/KPIs
Products and
Services
Leadership
and
Management
5.0
Support and
Operation 7.8
Performance
Measurement
8.0
Improvement
10.0
Planning 6.0
ISO9001 Quality Management System (QMS)
OUPUTSINPUTS
PLAN DO
CHECKACT
18
Quality Assurance (QA)
Quality Assurance is a way of preventing mistakes or defects in
manufactured products and avoiding problems when delivering
solutions or services to customers; which ISO 9000 defines as
"part of quality management focused on providing confidence
that quality requirements will be fulfilled.
Quality assurance comprises administrative and procedural
activities implemented in a quality system so that requirements
and goals for a product, service or activity will be fulfilled.[3] It is
the systematic measurement, comparison with a standard,
monitoring of processes and an associated feedback loop that
confers error prevention.
QA Principles:
• “Fit for purpose" (the product should be suitable for the
intended purpose)
• "right first time" (mistakes should be eliminated)
Approaches:
• Failure testing
• Statistical control
• Total quality management
• Models and standards
• Company quality
:
Quality
Assurance
System
Design
Quality
Component
Qualification
Quality
Engineering
Tests
IQC
IPQC
OQA
Customer
Service
RMA
19
Quality Engineering (QE)
QE - management principles and application of engineering
integration to develop, improve and sustain the quality and
performance of products, services and processes and of its
outputs.
The management, development, operation and maintenance of
systems and enterprise architectures with a high quality
standard.
Analysis of a manufacturing system at all stages, to improve the
quality of the production process and of its output.
Usually focused on the areas of process control tools in
production and improvement tools used to improve existing
production processes
Can be introduced into an organization to minimize product
development cost, reduce time to market (TTM) and increase
product quality QE implementation is classified into two
sections, management strategy and engineering tool.
:
20
Total Quality Management (TQM)
TQM - a company wide efforts to install and make a permanent
climate in which a company continuously improves its ability to
deliver high-quality products and services to customers.
TQM is a philosophy for managing a company in a way which
enables it to meet stakeholder needs and expectations
efficiently and effectively, without compromising ethical values
a strategy for continuously improving performance at every
level, and in all areas of responsibility. It combines fundamental
management techniques, existing improvement efforts, and
specialized technical tools under a disciplined structure focused
on continuously improving all processes.
A management philosophy and company practices that aim to
harness the human and material resources of a company in the
most effective way to achieve the objectives of the organization.
A management approach of a company centred on quality,
based on the participation of all its members and aiming at long
term success through customer satisfaction and benefits to all
members of the organisation and society.
TQM Principles
• Quality oriented management
• Satisfy the customer
• Satisfy the supplier
• Continuous improvement
21
Business Process Management (BPM)
BPM focuses on improving corporate performance by managing
business end-to-end enterprise processes in order to achieve
three outcomes crucial to a performance-based, customer-
driven firm:
• clarity on strategic direction
• alignment of the firm's resources
• increased discipline in daily operations.
BPM sees processes as an important assets of a company that
must be understood, managed, and developed to announce and
deliver value-added products and services to clients or
customers.
BPM suites
• human-centric BPM
• integration-centric BPM (Enterprise Service Bus)
• document-centric BPM (Dynamic Case Management)
BPM Life-cycle:
• Design
• modelling
• Deployment
• monitoring
• optimization
• Re-engineering
Critical components of a BPM Suite:
• Process engine – a robust platform for modelling and
executing process-based applications, including business
rules
• Business analytics – enable managers to identify business
issues, trends, and opportunities with reports and
dashboards and react accordingly
• Content management – provides a system for storing and
securing electronic documents, images, and other files
• Collaboration tools – remove intra- and interdepartmental
communication barriers through discussion forums, dynamic
workspaces, and message boards
• Managing end-to-end, customer-facing processes
• Consolidating data and increasing visibility into and access to
associated data and information
• Increasing the flexibility and functionality of current
infrastructure and data
• Integrating with existing systems and leveraging Service
Oriented Architecture (SOA)
• Establishing a common language for business alignment
22
Business Process Maturity Model
Global competitive businesses are focusing on processes for
quality improvement, cost reduction and delivery-time
reduction. Maturity models offers a prospering approach to
improving a company's processes and business process
management (BPM) capabilities.
The model emphasizes on the service level agreement (SLA) and
metric definition for each business process. Which means ,
companies needs to focus on improving the maturity level of key
business processes.
Process maturity - an indication of how close a developing
process is to being complete and capable of continual
improvement through qualitative measures and feedback. Thus,
for a process to be mature, it has to be complete in its
usefulness, automated, reliable in information and continuously
improving.
Importance of Business Processes:
• Link Between Functions
• Cost of Transactions
• Consistency of Actions
• Reliability of Information
• Assurance to Top Management
CMMI (Capability Maturity Model
Integration)
CMMI - Process level improvement and appraisal program.
Has three constellations:
• Product and service development — CMMI for Development
(CMMI-DEV),
• Service establishment, management, — CMMI for Services
(CMMI-SVC), and
• Product and service acquisition — CMMI for Acquisition
(CMMI-ACQ).
23
Business Process Maturity Model – 5 Growth
Dimensions
L1 – Initiation
•Inconsistence management
•Process unpredictable
•Poorly controlled and
reactive
•Ad hoc/Fragmented
L2 – Managed
•Process characterized for
projects and reactive
•Sub scaled/Organised
L3 – Standardisation
•Business line management
•Processes characterised for
the organisation and
proactive
•Structured
L4 - Quantitatively
Managed
•Capability management
•Measured and controlled
processes
•Integrated
L5 – Optimisation
•Change management
•Innovation
•Process improvement focus
•Strategic
24
Business Excellence (BE) - Assuring sustained
and stable business growth
Business Excellence (BE) - the outstanding practices in managing
a company and achieving results, all based on a set of
fundamental concepts or values.
A models for how a world class organisation should operate.
BE Models
A frameworks that when applied within an organisation can help
to focus thought and action in a more systematic and structured
way that should lead to increased performance. The models are
holistic in that they focus upon all areas and dimensions of an
organisation, and in particular, factors that drive performance.
Several models exist world-wide.
Common models:
• Baldrige (MBNQA)
• European Foundation for Quality Management (EFQM)
Singapore Quality Award Model
• Japan Quality Award Model
• Canadian Business Excellence Model
• Australian Business Excellence Framework (ABEF) – Australia
The fundamental concepts include:
1. Results orientation
2. Customer focus
3. Leadership and constancy of purpose
4. Management by processes and facts
5. People development and involvement
6. Continuous learning, innovation and improvement
7. Partnership development
8. Public responsibility
25
BE Models Comparative Analysis
Baldrige EFQM SPRING Canadian
Framework
Australian
Framework
Leadership Leadership Leadership Leadership Leadership
Strategic Planning Policy and Strategy Planning Planning Strategy and Planning
Customer and Market
Focus
Partnership and
Resources
Customers Customer Focus Customer and Market
Focus
Supplier Partner Focus
Measurement, Analysis,
and Knowledge
Management
Customer Results Information Information and
Knowledge
People Results
Society Results
Workforce Focus People People People Focus People
Process Management Processes Processes Process Management Process Management
Improvement
Innovation
Business Results Key Performance Results Results Business Performance Success and
Sustainability
26
Operational Excellence (OE)
Operational excellence (OE) - the execution of the business
strategy more consistently and reliably than the competition.
OE helps companies to improve decision-making and discover
what customers really want. Having the best employees and
solving critical strategic problems the minute they arise can give
businesses a real competitive edge.
OE also offers business leaders a framework to operationalise
business strategy, implement improvement and change in their
organisation’s processes, systems and people, as well as to
maximise the value over the life of an asset or organisation.
Key components
• integrated Management system (IMS)
• culture of Operational Discipline.
OE includes:
• Environmental scanning & Strategic Context
• People, Performance and Culture
• Process Optimisation
• Supply Chain and Sourcing
• Asset Care
• Asset and Resource Optimisation
• Continuous Improvement
• Management Control Systems
• Organisational Redesign and Simplification
• System Capacity and Capability
• Social Labour Plan Commitments
To achieve scalable change, operational executives have to alter
their way of doing business by adopting OE programmes that
will allow operations to attain:
• lower operational risk.
• lower operating costs.
• increased revenues relative to competitors.
• create value for customers and shareholders.
• cost containment and improved efficiencies.
Driving and achieving best
performance
27
Supplier Quality Management (SQM)
Quality of a product starts at the supplier selection process as
the supplier play a vital role in bringing the product to market.
Supplier Quality Management (SQM) is confidence in a
supplier’s ability to deliver a good or service that will satisfy the
customer’s needs. Achievable through interactive relationship
between the customer and the supplier, it aims at ensuring the
product’s ‘fit’ to the customer’s requirements with little or no
adjustment or inspection.
Any company that relies on suppliers and vendors to provide
services or products must also bear the responsibility for
managing their supply chains adequately. Meticulous supplier
quality management is particularly essential for regulated
companies. Companies must establish and maintain procedures
to ensure that all purchased or otherwise received product and
services conform to specified requirements”
For complex manufacturers, their definition of quality is
predicated on how well they stay aligned with the demanding,
diverse and unique requirements of their customers while
staying in compliance with regulatory requirements. Keeping
the entire value chain of a business well-orchestrated and
focused on supplier quality needs to start with a clear,
consistent strategic plan about suppliers as co-creators of a
series of product generations, not just selectively sourced from
based on cost alone.
In today’s world of globalised supply and demand networks,
companies need to efficiently optimise the supply base given a
broad set of requirements that go well beyond cost. To
effectively do this, companies should begin to use a risk based
approach and strategies that looks at both the criticality of a
supplier and the likelihood of failure of a supplier. By applying
standardised risk and audit tools through an enterprise system,
the long term successes of initiatives around supplier quality are
much more likely to succeed.
Strategies and best practice for Improving Supplier Quality
Management:
• Align Supplier Risk Management with Quality Audits.
• Measure and Track the Cost of Poor Supplier Quality.
• Rationalise Suppliers for Better Quality Control.
• Standardise Supplier Quality and Performance Metrics.
• Enable a Collaborative Approach to Corrective Action.
• Gain Better Visibility into Supplier Quality with Technology.
• Manage suppliers to consistent, high quality standards on a
global basis.
• Implement efficient and robust SQM processes.
• Implement a Non-Compliance/Corrective Action (NC/CA)
program to evaluate supplier’s inbound orders.
28
Supplier Quality Management Model
29
Production Part Approval Process (PPAP) -
Establishing confidence in suppliers and
production processes
PPAP aim:
• to ensure that a supplier meet the manufacturability and
quality requirements of the parts supplied to the customer
• to provide evidence that the customer engineering design
record and specification requirements are clearly understood
and fulfilled by the supplier
• to demonstrate that the established manufacturing process has
the potential to produce the part that consistently meets all
requirements during the actual production run at the quoted
production rate
30
Quality Control (QC)
Quality control (QC) is a procedure or set of procedures
intended to ensure that a manufactured product or performed
service adheres to a defined set of quality criteria or meets the
requirements of the client or customer. QC is similar to, but not
identical with, quality assurance (QA).
A process that consists of activities employed in detection and
measurement of the variability in the characteristics of output
attributable to the production system, and includes corrective
responses.
A process that ensures customers receive products free from
defects and meet their needs. When done the wrong way, it can
put consumers at risk.
A process through which a business seeks to ensure that
product quality is maintained or improved and manufacturing
errors are reduced or eliminated.
Benefits of Using QC in Manufacturing
When customers receive quality products company will:
• Increase customer loyalty
• Gain repeat business
• Gain new customers from referrals
• Maintain or improve your position in the market
• Improve safety
• Reduce liability risks
• Contribute to overall positive branding of your product
QCManagementMethods
Inspection
Quality Tools
Check sheet,
control plan
Pareto, Scatter
plots, C&E Diagram
Flow charts,
historical diagram
Statistical Sampling
Approved change
request review
31
Quality Control Process
Supplier
Quality
Management
Incoming
Quality
Management
In Process
Quality
Control
Final Quality
Control
Customer
Satisfaction
• SPC
• Training
• Calibration
• Preventative Maintenance
• Document and data control
• Reliability test
• Reject analysis
• Corrective Actions and Preventative Actions (CAPA)
• Engineering changes
32
Continuous Quality Improvement
Common quality methods and techniques focused on product improvement, process improvement and people based improvement:
ISO 9004:2008 - Guidelines for performance improvement.
ISO 9001:2015 - Quality Management System (QMS) certification
QFD - Quality Function Deployment
Kaizen - Japanese for continuous improvement.
Zero Defect - based upon statistical process control and one of the inputs of Six Sigma.
Lean manufacturing (The Toyota Production System)
Six Sigma
PDCA - plan, do, check, act cycle for quality control purposes
Taguchi - statistical oriented methods including quality robustness, quality loss function, and target specifications.
Kansei Engineering Approach that focuses on capturing customer emotional feedback about products to drive improvement.
TQM - management strategy aimed at embedding awareness of quality in all organizational processes
TRIZ - Theory of inventive problem solving
Business Process Reengineering (BPR) - management approach aiming at optimizing the workflows and processes within an
organisation.
OQRM — Object-oriented Quality and Risk Management, a model for quality and risk management.
Top Down & Bottom Up Approaches leadership approaches to change
Quick response manufacturing
Total productive maintenance
Reliability centred maintenance
33
How SSCG Can Help
We help clients to:
• Optimise processes for excellence
• Develop and transform business management process
• Deploy robust operational transformation, excellence and
programme management
• Implement and manage operational excellence programmes
• Manage continuous process improvement initiatives
• Manage complex quality investigations
• Adopt Lean six sigma methodologies and programmes
management
• Manage and control product quality
• Improve QMS processes and functions
• Translate VOC into product inputs and strategy
• Re align market and VOC requirement with product design
• Improve compliance programmes and standardisation
• Deploy effective supplier management programmes and
processes.
• Plan product quality and transformation
• Sustain growth through operation excellence and best
practices
34
Contact Us
35
SSCG team are here to help. For more information and to submit
RFP, contact:
Eugene Nizeyimana
CEO, SSCG Consulting and Advisory
Phone: +44 7879150562/+44 1902 752758
Email: Eugene.Nizeyimana@sscg-group.com
@ SSCG Copyright 2018, All Rights Reserved
Advisory | Consulting | Operation
About SSCG
SSCG is global management consulting and professional firm. We provide
engineering and management advisory across business services, automotive,
industrial manufacturing and emerging markets sectors.
We provide informed perspective on the issues faced by our clients. The
insights and quality solutions delivered to support our clients to build trust
and confidence in the markets and in economies. We combines our multi-
disciplinary approach with deep, practical industry knowledge to support our
clients meet market dynamic challenges and respond to opportunities.
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https://www.accenture.com/gb-en/consulting-index
https://www.accenture.com/gb-en/consulting-index
http://www.ey.com/gl/en/industries/automotive
https://www2.deloitte.com/uk/en/pages/manufacturing/topics/automotive-manufacturing.html
https://home.kpmg.com/xx/en/home/industries/automotive.html
https://home.kpmg.com/uk/en/home/services/advisory.html
https://www.ox.ac.uk/admissions/undergraduate/courses-listing/engineering-science?wssl=1
https://www2.deloitte.com/uk/en/pages/financial-advisory/topics/corporate-finance-advisory.html
https://www.cam.ac.uk/subjects/automotive
https://gsas.harvard.edu/programs-of-study/divisions/school-engineering-and-applied-sciences
http://www.ey.com/gl/en/services/advisory/advisory---home
http://meche.mit.edu/
http://www.worldbank.org/en/news/feature/2016/12/15/the-automotive-sector-can-transform-south-asia-economically
http://www.oxan.com/services/advisory/
https://www.mckinsey.com/business-functions/strategy-and-corporate-finance/how-we-help-clients
https://www.atkearney.com/web/global-business-policy-council/advisory-services
https://www.grantthornton.co.uk/services/advisory/
https://www.bcg.com/

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SSCG Automotive Manufacturing Quality Management

  • 1. Automotive Manufacturing Quality Management Best Practice and Management Excellence 1
  • 2. Contents  SSCG Overview 3  What is Quality Management 4  Quality Management: Business Challenges 5  Cost of Poor Quality (COPQ)-The Iceberg Analogy 6  The Evolution of Quality Management in the Automotive Industry 7  Core Principles 8  Quality Management Functionalities 9  Quality Management Framework 10  Quality Management Standards 11  IATF 16949:2016 - Automotive Quality Management 12  Advanced Product Quality Planning (APQP) 13  Product Quality Planning Framework 14  APQP: Product Quality Plan Flow Diagram 15  Quality Management Methodology, Techniques and Best Practice 16  Quality Management System (QMS) 17  Quality Assurance (QA) 19  Quality Engineering (QE) 20  Total Quality Management (TQM) 21  Business Process Management (BPM) 22  Business Excellence (BE) 25  Operational Excellence (OE) 27  Supplier Quality Management (SQM) 28  Quality Control (QC) 31  Continuous Quality Improvement 32  How SSCG Can Help 33 . 2
  • 3. About SSCG 3 SSCG is global management consulting and professional firm. We provide advisory, consulting and operation support across the public sector, private, business services, automotive , oil and gas, and manufacturing sectors. Our solutions are designed to help our clients make distinctive transformations , drive sustainable growth with increased trust, confidence and greater collaboration. We provide informed perspective on the issues faced by our clients. The insights and quality solutions delivered to support our clients unlock new investment opportunities and drive consumer values and build confidence in the markets and economies.. Our Innovation offerings help clients develop a wide array of capabilities to achieve market-leading revenue and profitability growth. We have successfully helped many businesses develop new innovative businesses, products and services. We also help our clients build lasting internal capabilities that enable sustained, consistent results. Our unrivalled experience in delivering Innovation capabilities is underpinned by deep knowledge on how to move businesses to both optimise core product/service innovation and development levers and find new paths to growth.. Further, we help our clients define winning innovations and product strategies, optimize portfolios and balance roadmaps. info@sscg-group.com | www.sscg-group.com
  • 4. What is Quality Management Quality is defined by customers' requirements. The act of overseeing all activities and tasks needed to maintain a desired level of excellence. Discipline for ensuring that outputs, benefits, and the processes by which they are delivered, meet customer requirements and are fit for purpose. Top management has direct responsibility for quality improvement. Increased quality comes from systematic analysis and improvement of work processes. Ensures that a company, product or service is consistent. Quality improvement is a continuous effort and conducted throughout the company. Focused not only on product and service quality, but also on the means to achieve it. Main components: • Planning • Assurance • Control • Improvement 4
  • 5. Quality Management: Business Challenges Business Drivers Compliance Drivers Product Drivers Need for higher quality assurance Business strategic objectives New policies and governance Change in business processes Compliance Regulatory Legislation Risk management New products New functionality Upgrades Enhancements 5
  • 6. Cost of Poor Quality (COPQ) The Iceberg Analogy External costs: • Warranty claims • Recalls • Customer complaints • Reputational damage • Penalties/fines • Opportunity cost if sales greater plant capacity • Improvement programme costs • Lost customer loyalty • Process control • Supplier control • Inspection/test • Cost to customer • Expediting • Excess inventory • Quality engineering and administration • Quality audits • Longer life times Internal costs: • Rejects • Rework • Scrap • Additional labour hours • Cycle Time 6
  • 7. The Evolution of Quality Management in the Automotive Industry The automotive industry is one of the fastest advancing sectors in the world. The diversity of vehicle lines, product range and manufacturing technological advances over the last 5 decades are a testament to that. The automotive industry has always been an example in the field of Quality Management and Leadership as far as quality is concerned. The industry has established methodologies and techniques deployed across product development lifecycle. Increasing global competition over the past decade has forced automotive companies to improve quality and efficiency. Application of industry wide management tools that are relevant to the company’s needs has become a strategic issue for companies in today’s competitive environment. By applying the best practices and industry wide methodologies, companies can improve performances, increase customer satisfaction and gain market shares. Quality management has become a term associated with a holistic management approach to business processes with the aim of obtaining efficiency and customer satisfaction. Today the automotive industry faces the challenges of globalisation which necessitates a strong focus on quality and productivity achievement. Today’s automobiles incorporate increasingly complex technology to meet the demands of global customers. Automotive OEMs, Tier 1, Tier 2, and other suppliers face: • Continuous pressure to reduce cost and keep price low • Increasingly complex global supply chains • Increasing demand for innovations with reduced time to market As a result of these challenges, quality management in the Automotive industry requires real-time visibility within plants and across the globe to proactively: • Drive down costs • Increase quality through continuous improvements • Ensure certification compliance With a more diverse range of vehicles and offerings to customers, it is likely that support services such as quality control and auditing will change. Manufacturers are heavily reliant on a new sets of systems, management methodologies, techniques and quality controllers to adapt to an advancing industry. As well as assessing physical parts, quality controllers will be required to test digital services and software. 7
  • 8. Core Principles Customer focus Leadership Engagement of people Process/system approach Continuous improvement Evidence based decision making Relationship management 8
  • 9. Quality Management Functionalities Non-Conformances, Corrective and Preventive Action Compliance and Audit Management Supplier Quality Management Risk Management Statistical Process Control Failure Mode and Effects Analysis Complaint Handling Advanced Product Quality Planning Environment, Health, and Safety Hazard Analysis & Critical Control Points Production Part Approval Process 9
  • 10. Quality Management Framework A systematic process that translates quality policy into measurable objectives and requirements, and lays down a sequence of steps for realizing them within a specified timeframe : Quality Management Policies Strategic objectives Compliance Standards IATF 16949:2016 ISO 9001 VOC and Market Requirements Advanced Product Quality Planning (APQP) Management methodologies, techniques and best practices QE, APQP, QMS, QA, TQM, BPM, BE, OE, SQM, QC & QCI Quality Planning KPIs 10
  • 11. Quality Management Standards Producing with “quality” is the philosophy of any company in the automotive industry. The industry has an extensive experience in quality management and this materializes in the form of quality assurance standards that have arisen throughout the years. The industry has its own specifications, such as the IATF 16949 standard, based on the ISO 9001 model, with specific requirements of the automotive industry, raising the level of requirements and quality of this standard. Common European and US Standards: • ISO 9000 standards • IATF 16949:2016 • VDA: Organisation developed for the German automobile industry VDA • AVSQ: Organisation developed for the Italian automobile industry AVSQ • EAQF: Organisation developed for the French automobile industry EAQF • QS-9000: Standard developed for the US automobile industry QS9000 • ISO 19011 Standard developed for auditing a management system : 11
  • 12. IATF 16949:2016 Automotive Quality Management IATF 16949:2016 is the global technical specification and quality management standard for the automotive industry. Based on ISO 9001:2015, it was published in October 2016 and replaces ISO/TS 16949. It is designed to be used in conjunction with ISO 9001:2015 and contains supplemental requirements specific to the automotive industry rather than being a standalone QMS. One of the automotive industry’s most widely used International Standards for quality management, ISO/TS 16949, is set to evolve with the publication of a new global industry standard by the International Automotive Task Force (IATF). It brings together standards from across Europe and the US. IATF 16949:2016 outlines everything you need to know about achieving best practice when designing, developing, manufacturing, installing or servicing automotive products. The benefits of IATF 16949:2016: • Get recognized as a world-class automotive OEM and supplier • Integrate with other management system standards • Bring quality and continual improvement to the heart of the organization • Increase involvement of your leadership team • Mitigate risk and improve opportunity management with a greater application of risk-based thinking 12
  • 13. Advanced Product Quality Planning (APQP) a structured approach to product and process design. a standardized set of quality requirements that enable suppliers to design a product that satisfies the customer. a structured process aimed at ensuring customer satisfaction with new products or processes. ensures the Voice of the Customer (VOC) is clearly understood, translated into requirements, technical specifications and special characteristics. The product or process benefits are designed in through prevention. used by progressive companies to assure quality and performance through planning. Help suppliers to develop appropriate prevention and detection controls for new products supporting the corporate quality effort. intended to aggregate the common planning activities all automotive OEM’s require into one process. Core Tools Failure Mode and Effects Analysis (FMEA) Measurement Systems Analysis (MSA) Statistical Process Control (SPC) Production Part Approval Process (PPAP) APQP deployment benefits: • Effective resources allocation to vital area • Promote early identification of change • Avoid late changes (post release) by anticipating failure and preventing it • Fewer design and process changes later in the product development process • On-time quality product at lowest cost • Multiple options for mitigating the risk when found earlier • Higher capability of verification and validation of a change • Improved collaboration between Design of the Product and Process • Improved Design for Manufacturing and Assembly (DFM/A) • Lower cost solutions selected earlier in the process • Legacy capture and reuse, advancement of Tribal Knowledge and standard work creation and utilization 13
  • 14. Product Quality Planning Framework 14
  • 15. APQP: Product Quality Plan Flow Diagram 15
  • 16. Quality Management Methodology, Techniques and Best Practice Quality management techniques and tools are instruments and methods that help to solve specific problems at different company levels. There is a wealth of literature above all professional, on the specific tools related to quality management Quality management techniques and tools are instruments and methods that help to solve specific problems at different company levels. Management methodologies, techniques and best practices Quality Engineering (QE) Advanced Product Quality Planning (APQP) Quality Management System (QMS) Quality Assurance (QA) Total Quality Management (TQM) Business Process Management (BPM) Business Excellence (BE) Operational Excellence (OE) Supplier Quality Management (SQM) Quality Control (QC) Continuous Quality Improvement (CQI) 16
  • 17. Quality Management System (QMS) Elements: Quality policy Quality objectives Quality manual Organisational structure and responsibilities Data management Processes Product quality and customer satisfaction Continuous improvement Quality instruments Document control 7 essential subsystems of a quality system: Management controls Design controls Production and process controls Corrective and preventative actions Material controls Records, documents, and change controls Facilities and equipment controls ISO 9001:2015 sets out the criteria for a QMS and is the only standard in the family that can be certified to. A company seeking compliance or certification must define the processes which form the QMS and the sequence and interaction of these processes. Quality Management System (QMS) is a set of policies, processes and procedures required for planning and execution in the core business area of a company. A collection of business processes focused on consistently meeting customer requirements and enhancing their satisfaction. 17
  • 18. ISO 9001 Quality Management System (QMS) Company and Context Customer Requirements Stakeholders needs and expectations Customer satisfaction QMS Results/KPIs Products and Services Leadership and Management 5.0 Support and Operation 7.8 Performance Measurement 8.0 Improvement 10.0 Planning 6.0 ISO9001 Quality Management System (QMS) OUPUTSINPUTS PLAN DO CHECKACT 18
  • 19. Quality Assurance (QA) Quality Assurance is a way of preventing mistakes or defects in manufactured products and avoiding problems when delivering solutions or services to customers; which ISO 9000 defines as "part of quality management focused on providing confidence that quality requirements will be fulfilled. Quality assurance comprises administrative and procedural activities implemented in a quality system so that requirements and goals for a product, service or activity will be fulfilled.[3] It is the systematic measurement, comparison with a standard, monitoring of processes and an associated feedback loop that confers error prevention. QA Principles: • “Fit for purpose" (the product should be suitable for the intended purpose) • "right first time" (mistakes should be eliminated) Approaches: • Failure testing • Statistical control • Total quality management • Models and standards • Company quality : Quality Assurance System Design Quality Component Qualification Quality Engineering Tests IQC IPQC OQA Customer Service RMA 19
  • 20. Quality Engineering (QE) QE - management principles and application of engineering integration to develop, improve and sustain the quality and performance of products, services and processes and of its outputs. The management, development, operation and maintenance of systems and enterprise architectures with a high quality standard. Analysis of a manufacturing system at all stages, to improve the quality of the production process and of its output. Usually focused on the areas of process control tools in production and improvement tools used to improve existing production processes Can be introduced into an organization to minimize product development cost, reduce time to market (TTM) and increase product quality QE implementation is classified into two sections, management strategy and engineering tool. : 20
  • 21. Total Quality Management (TQM) TQM - a company wide efforts to install and make a permanent climate in which a company continuously improves its ability to deliver high-quality products and services to customers. TQM is a philosophy for managing a company in a way which enables it to meet stakeholder needs and expectations efficiently and effectively, without compromising ethical values a strategy for continuously improving performance at every level, and in all areas of responsibility. It combines fundamental management techniques, existing improvement efforts, and specialized technical tools under a disciplined structure focused on continuously improving all processes. A management philosophy and company practices that aim to harness the human and material resources of a company in the most effective way to achieve the objectives of the organization. A management approach of a company centred on quality, based on the participation of all its members and aiming at long term success through customer satisfaction and benefits to all members of the organisation and society. TQM Principles • Quality oriented management • Satisfy the customer • Satisfy the supplier • Continuous improvement 21
  • 22. Business Process Management (BPM) BPM focuses on improving corporate performance by managing business end-to-end enterprise processes in order to achieve three outcomes crucial to a performance-based, customer- driven firm: • clarity on strategic direction • alignment of the firm's resources • increased discipline in daily operations. BPM sees processes as an important assets of a company that must be understood, managed, and developed to announce and deliver value-added products and services to clients or customers. BPM suites • human-centric BPM • integration-centric BPM (Enterprise Service Bus) • document-centric BPM (Dynamic Case Management) BPM Life-cycle: • Design • modelling • Deployment • monitoring • optimization • Re-engineering Critical components of a BPM Suite: • Process engine – a robust platform for modelling and executing process-based applications, including business rules • Business analytics – enable managers to identify business issues, trends, and opportunities with reports and dashboards and react accordingly • Content management – provides a system for storing and securing electronic documents, images, and other files • Collaboration tools – remove intra- and interdepartmental communication barriers through discussion forums, dynamic workspaces, and message boards • Managing end-to-end, customer-facing processes • Consolidating data and increasing visibility into and access to associated data and information • Increasing the flexibility and functionality of current infrastructure and data • Integrating with existing systems and leveraging Service Oriented Architecture (SOA) • Establishing a common language for business alignment 22
  • 23. Business Process Maturity Model Global competitive businesses are focusing on processes for quality improvement, cost reduction and delivery-time reduction. Maturity models offers a prospering approach to improving a company's processes and business process management (BPM) capabilities. The model emphasizes on the service level agreement (SLA) and metric definition for each business process. Which means , companies needs to focus on improving the maturity level of key business processes. Process maturity - an indication of how close a developing process is to being complete and capable of continual improvement through qualitative measures and feedback. Thus, for a process to be mature, it has to be complete in its usefulness, automated, reliable in information and continuously improving. Importance of Business Processes: • Link Between Functions • Cost of Transactions • Consistency of Actions • Reliability of Information • Assurance to Top Management CMMI (Capability Maturity Model Integration) CMMI - Process level improvement and appraisal program. Has three constellations: • Product and service development — CMMI for Development (CMMI-DEV), • Service establishment, management, — CMMI for Services (CMMI-SVC), and • Product and service acquisition — CMMI for Acquisition (CMMI-ACQ). 23
  • 24. Business Process Maturity Model – 5 Growth Dimensions L1 – Initiation •Inconsistence management •Process unpredictable •Poorly controlled and reactive •Ad hoc/Fragmented L2 – Managed •Process characterized for projects and reactive •Sub scaled/Organised L3 – Standardisation •Business line management •Processes characterised for the organisation and proactive •Structured L4 - Quantitatively Managed •Capability management •Measured and controlled processes •Integrated L5 – Optimisation •Change management •Innovation •Process improvement focus •Strategic 24
  • 25. Business Excellence (BE) - Assuring sustained and stable business growth Business Excellence (BE) - the outstanding practices in managing a company and achieving results, all based on a set of fundamental concepts or values. A models for how a world class organisation should operate. BE Models A frameworks that when applied within an organisation can help to focus thought and action in a more systematic and structured way that should lead to increased performance. The models are holistic in that they focus upon all areas and dimensions of an organisation, and in particular, factors that drive performance. Several models exist world-wide. Common models: • Baldrige (MBNQA) • European Foundation for Quality Management (EFQM) Singapore Quality Award Model • Japan Quality Award Model • Canadian Business Excellence Model • Australian Business Excellence Framework (ABEF) – Australia The fundamental concepts include: 1. Results orientation 2. Customer focus 3. Leadership and constancy of purpose 4. Management by processes and facts 5. People development and involvement 6. Continuous learning, innovation and improvement 7. Partnership development 8. Public responsibility 25
  • 26. BE Models Comparative Analysis Baldrige EFQM SPRING Canadian Framework Australian Framework Leadership Leadership Leadership Leadership Leadership Strategic Planning Policy and Strategy Planning Planning Strategy and Planning Customer and Market Focus Partnership and Resources Customers Customer Focus Customer and Market Focus Supplier Partner Focus Measurement, Analysis, and Knowledge Management Customer Results Information Information and Knowledge People Results Society Results Workforce Focus People People People Focus People Process Management Processes Processes Process Management Process Management Improvement Innovation Business Results Key Performance Results Results Business Performance Success and Sustainability 26
  • 27. Operational Excellence (OE) Operational excellence (OE) - the execution of the business strategy more consistently and reliably than the competition. OE helps companies to improve decision-making and discover what customers really want. Having the best employees and solving critical strategic problems the minute they arise can give businesses a real competitive edge. OE also offers business leaders a framework to operationalise business strategy, implement improvement and change in their organisation’s processes, systems and people, as well as to maximise the value over the life of an asset or organisation. Key components • integrated Management system (IMS) • culture of Operational Discipline. OE includes: • Environmental scanning & Strategic Context • People, Performance and Culture • Process Optimisation • Supply Chain and Sourcing • Asset Care • Asset and Resource Optimisation • Continuous Improvement • Management Control Systems • Organisational Redesign and Simplification • System Capacity and Capability • Social Labour Plan Commitments To achieve scalable change, operational executives have to alter their way of doing business by adopting OE programmes that will allow operations to attain: • lower operational risk. • lower operating costs. • increased revenues relative to competitors. • create value for customers and shareholders. • cost containment and improved efficiencies. Driving and achieving best performance 27
  • 28. Supplier Quality Management (SQM) Quality of a product starts at the supplier selection process as the supplier play a vital role in bringing the product to market. Supplier Quality Management (SQM) is confidence in a supplier’s ability to deliver a good or service that will satisfy the customer’s needs. Achievable through interactive relationship between the customer and the supplier, it aims at ensuring the product’s ‘fit’ to the customer’s requirements with little or no adjustment or inspection. Any company that relies on suppliers and vendors to provide services or products must also bear the responsibility for managing their supply chains adequately. Meticulous supplier quality management is particularly essential for regulated companies. Companies must establish and maintain procedures to ensure that all purchased or otherwise received product and services conform to specified requirements” For complex manufacturers, their definition of quality is predicated on how well they stay aligned with the demanding, diverse and unique requirements of their customers while staying in compliance with regulatory requirements. Keeping the entire value chain of a business well-orchestrated and focused on supplier quality needs to start with a clear, consistent strategic plan about suppliers as co-creators of a series of product generations, not just selectively sourced from based on cost alone. In today’s world of globalised supply and demand networks, companies need to efficiently optimise the supply base given a broad set of requirements that go well beyond cost. To effectively do this, companies should begin to use a risk based approach and strategies that looks at both the criticality of a supplier and the likelihood of failure of a supplier. By applying standardised risk and audit tools through an enterprise system, the long term successes of initiatives around supplier quality are much more likely to succeed. Strategies and best practice for Improving Supplier Quality Management: • Align Supplier Risk Management with Quality Audits. • Measure and Track the Cost of Poor Supplier Quality. • Rationalise Suppliers for Better Quality Control. • Standardise Supplier Quality and Performance Metrics. • Enable a Collaborative Approach to Corrective Action. • Gain Better Visibility into Supplier Quality with Technology. • Manage suppliers to consistent, high quality standards on a global basis. • Implement efficient and robust SQM processes. • Implement a Non-Compliance/Corrective Action (NC/CA) program to evaluate supplier’s inbound orders. 28
  • 30. Production Part Approval Process (PPAP) - Establishing confidence in suppliers and production processes PPAP aim: • to ensure that a supplier meet the manufacturability and quality requirements of the parts supplied to the customer • to provide evidence that the customer engineering design record and specification requirements are clearly understood and fulfilled by the supplier • to demonstrate that the established manufacturing process has the potential to produce the part that consistently meets all requirements during the actual production run at the quoted production rate 30
  • 31. Quality Control (QC) Quality control (QC) is a procedure or set of procedures intended to ensure that a manufactured product or performed service adheres to a defined set of quality criteria or meets the requirements of the client or customer. QC is similar to, but not identical with, quality assurance (QA). A process that consists of activities employed in detection and measurement of the variability in the characteristics of output attributable to the production system, and includes corrective responses. A process that ensures customers receive products free from defects and meet their needs. When done the wrong way, it can put consumers at risk. A process through which a business seeks to ensure that product quality is maintained or improved and manufacturing errors are reduced or eliminated. Benefits of Using QC in Manufacturing When customers receive quality products company will: • Increase customer loyalty • Gain repeat business • Gain new customers from referrals • Maintain or improve your position in the market • Improve safety • Reduce liability risks • Contribute to overall positive branding of your product QCManagementMethods Inspection Quality Tools Check sheet, control plan Pareto, Scatter plots, C&E Diagram Flow charts, historical diagram Statistical Sampling Approved change request review 31
  • 32. Quality Control Process Supplier Quality Management Incoming Quality Management In Process Quality Control Final Quality Control Customer Satisfaction • SPC • Training • Calibration • Preventative Maintenance • Document and data control • Reliability test • Reject analysis • Corrective Actions and Preventative Actions (CAPA) • Engineering changes 32
  • 33. Continuous Quality Improvement Common quality methods and techniques focused on product improvement, process improvement and people based improvement: ISO 9004:2008 - Guidelines for performance improvement. ISO 9001:2015 - Quality Management System (QMS) certification QFD - Quality Function Deployment Kaizen - Japanese for continuous improvement. Zero Defect - based upon statistical process control and one of the inputs of Six Sigma. Lean manufacturing (The Toyota Production System) Six Sigma PDCA - plan, do, check, act cycle for quality control purposes Taguchi - statistical oriented methods including quality robustness, quality loss function, and target specifications. Kansei Engineering Approach that focuses on capturing customer emotional feedback about products to drive improvement. TQM - management strategy aimed at embedding awareness of quality in all organizational processes TRIZ - Theory of inventive problem solving Business Process Reengineering (BPR) - management approach aiming at optimizing the workflows and processes within an organisation. OQRM — Object-oriented Quality and Risk Management, a model for quality and risk management. Top Down & Bottom Up Approaches leadership approaches to change Quick response manufacturing Total productive maintenance Reliability centred maintenance 33
  • 34. How SSCG Can Help We help clients to: • Optimise processes for excellence • Develop and transform business management process • Deploy robust operational transformation, excellence and programme management • Implement and manage operational excellence programmes • Manage continuous process improvement initiatives • Manage complex quality investigations • Adopt Lean six sigma methodologies and programmes management • Manage and control product quality • Improve QMS processes and functions • Translate VOC into product inputs and strategy • Re align market and VOC requirement with product design • Improve compliance programmes and standardisation • Deploy effective supplier management programmes and processes. • Plan product quality and transformation • Sustain growth through operation excellence and best practices 34
  • 35. Contact Us 35 SSCG team are here to help. For more information and to submit RFP, contact: Eugene Nizeyimana CEO, SSCG Consulting and Advisory Phone: +44 7879150562/+44 1902 752758 Email: Eugene.Nizeyimana@sscg-group.com
  • 36. @ SSCG Copyright 2018, All Rights Reserved Advisory | Consulting | Operation About SSCG SSCG is global management consulting and professional firm. We provide engineering and management advisory across business services, automotive, industrial manufacturing and emerging markets sectors. We provide informed perspective on the issues faced by our clients. The insights and quality solutions delivered to support our clients to build trust and confidence in the markets and in economies. We combines our multi- disciplinary approach with deep, practical industry knowledge to support our clients meet market dynamic challenges and respond to opportunities. info@sscg-group.com www.sscg-group.com https://www.mckinsey.com/ https://www.pwc.com/gx/en/services/advisory.html http://www.fticonsulting.com/industries/automotive https://www2.deloitte.com/uk/en/services/consulting.html https://www.grantthornton.co.uk/industries/automotive/ https://home.kpmg.com/uk/en/home/services/advisory/management-consulting.html https://www.capgemini.com/service/automotive-2/ https://home.kpmg.com/xx/en/home/services/advisory/management-consulting.html https://www.pwc.com/gx/en/industries/automotive.html http://www.ey.com/uk/en/services/advisory https://www.bcg.com/industries/automotive/default.aspx https://www.boozallen.com/expertise/engineering.html https://www.pwc.com/gx/en/services/advisory/consulting.html http://www.bain.com/industry-expertise/automotive/index.aspx https://www.boozallen.com/expertise/consulting.html https://www.mckinsey.com/ https://www.boozallen.com/ https://www.mckinsey.com/industries/automotive-and-assembly/our-insights https://www.atkearney.com/ https://www.accenture.com/gb-en/auto-industrial-index https://www.accenture.com/gb-en/consulting-index https://www.accenture.com/gb-en/consulting-index http://www.ey.com/gl/en/industries/automotive https://www2.deloitte.com/uk/en/pages/manufacturing/topics/automotive-manufacturing.html https://home.kpmg.com/xx/en/home/industries/automotive.html https://home.kpmg.com/uk/en/home/services/advisory.html https://www.ox.ac.uk/admissions/undergraduate/courses-listing/engineering-science?wssl=1 https://www2.deloitte.com/uk/en/pages/financial-advisory/topics/corporate-finance-advisory.html https://www.cam.ac.uk/subjects/automotive https://gsas.harvard.edu/programs-of-study/divisions/school-engineering-and-applied-sciences http://www.ey.com/gl/en/services/advisory/advisory---home http://meche.mit.edu/ http://www.worldbank.org/en/news/feature/2016/12/15/the-automotive-sector-can-transform-south-asia-economically http://www.oxan.com/services/advisory/ https://www.mckinsey.com/business-functions/strategy-and-corporate-finance/how-we-help-clients https://www.atkearney.com/web/global-business-policy-council/advisory-services https://www.grantthornton.co.uk/services/advisory/ https://www.bcg.com/