2. History
Furse Overview
May 24, 2018 Slide 2
1893 2018
FoundedbyWilliamJosephFurse
OriginallyasaSteeplejackcompany
Celebrating125yearsinbusiness
1998
AcquiredbyThomas&Betts
1907
RelocatedtoTrafficStreet
MoreemphasisonEngineering
1912
IncorporatedasWJFurse&CoLtd
1937
WilliamJosephFursepassedaway
1950
PremisesbuiltatWilfordRoad
1987
Twobuy-outstookplace
1990
AcquiredbyEastMidlandsElectricityPLC
1958
AcquiredbyEVHoldings
1967
AcquiredbyCrownHouse
1996
AcquiredbyCinvenLtd
125 years of history & experience!
125 years of reliability & trust!
1993
Celebrated100yearsinbusiness
2012
ABBacquiredThomas&Betts
3. Divisions, business units & product groups
ABB Organization
May 24, 2018 Slide 3
Cable Ties,
Metal Framing,
Duct, Cable
Tray
Connectivity
& Grounding
Cable
Protection
Systems
Emergency
Lighting
Explosion
Protection
Cable
Apparatus
& Accessories
Solar
Distribution
Solutions
Building
Products
Protection &
Connection
Installation
Products
Discrete Automation
& Motion
Electrification
Products
Process
Automation
Power
Grids
Group
Divisions
Business Units
Product Groups
4. Where we make a difference
Furse Overview
May 24, 2018 Slide 4
Oil & Gas / Petrochemical Utilities / Energy Cultural & Heritage
Data Centers Rail & Infrastructure High Tech & Industrial
The Furse Total Solution for all project types and industry sectors worldwide
5. Earthing Systems
Earthing
May 24, 2018 Slide 5
Earthing for Lightning Protection Systems
Applicable to Lightning Protection
systems
IEC/BS EN 62305 Lightning Protection
Standard
Generally simple
Power Earthing Systems
Applicable to Substations, Power Stations,
Transformers, Transmission Lines,
Telecommunication Lines, Wind Farms,
Solar Farms, Data Centres etc.
Various Standards
Generally very complex
6. Earthing Systems
Earthing
May 24, 2018 Slide 6
Lightning protection earthing systems are designed for high frequency applications.
For example, a lightning current will typically reach peak value between 10 and 20
microseconds whereas power earthing systems are generally designed for
applications operating at relatively low frequency and time spans from 0.2
milliseconds to 5 second duration
Lightning protection standards recommend a resistance to earth of 10 Ω or less in
most cases
Power earthing systems will typically require far lower values, calculated for each
separate project
To achieve the low resistance values, designing a power earthing system requires
much more thought, information, and application than just simply installing an array
of rods into the ground as is fairly common practice
8. Functions of the Earthing System
Earthing for Lightning Protection Systems
May 24, 2018 Slide 8
Safely & effectively dissipate the lightning current into the ground / earth
Earthing products for use in lightning protection systems are designed to safely &
effectively dissipate lightning current to earth, whilst withstanding the stresses
placed on them
Equipotential bonding is equally vital to prevent dangerous sparking between the
LPS and other components such as: metal installations, internal systems, external
conductive parts and lines connected to the structure. The products are designed to
achieve equipotential bonding of metal parts within and around the structure
9. Basic Principles of Lightning Protection
Lightning Protection
May 24, 2018 Slide 9
1. Capture/intercept the lightning
strike (air termination network)
2. Safely conduct the lightning
current to earth (down conductor
System)
3. Safely & effectively dissipate the
lightning current into the ground
(earth termination system)
4. Provide equipotential bonding &
electrical insulation (separation
distance) to prevent dangerous
secondary sparking
5. Protect against the secondary
effects of lightning caused by
surges & transients (i.e. SPDs)
1
2
3
4
5
10. Earth Termination Systems
Lightning Protection Standard IEC/BS EN 62305
May 24, 2018 Slide 10
Recommended resistance of 10 Ohms or less in most situations
The standard recommends a single integrated earth termination system for a
structure, combining lightning protection, power systems and telecommunication
systems
The main principle behind such a system is to ensure that all systems are at the
same electrical potential in the event of a fault or lightning strike, thus
minimising and hopefully avoiding any risk of secondary flashing or arcing
between the various electrically connected parts of the structure and the
equipment contained within
Note - Local electrical requirements and regulations may not permit the LP and
power earthing systems to be interconnected
11. Earth Termination Arrangements
Lightning Protection Standard IEC/BS EN 62305
May 24, 2018 Slide 11
Type A arrangement
Vertical rods or horizontal radial
electrodes
Connected to each down conductor
Type B arrangement
Unbroken ring conductor around
perimeter of structure – depth >0.5m & 1m
from building edge
Foundation reinforcement – piles or raft
13. What Do We Mean By “Earthing”?
Earthing
May 24, 2018 Slide 13
By “Earthing” we generally mean an electrical connection to the general
mass of earth.
The mass of earth generally being a volume of soil/rock whose dimensions
are very large in comparison to the electrical system being considered.
14. Functions of an Earthing System
Earthing
May 24, 2018 Slide 14
Earthing is generally provided for reasons of safety
To provide a definite path for fault currents from a fault point back to the
associated system neutral
To provide a low impedance/resistance to ensure satisfactory protection system
operation under fault conditions
To limit as far as it is practicable, the rise of earth potential under fault conditions to
a value that can safely be transferred outside the site boundary to a third party
To eliminate persistent arcing ground faults
To provide an alternative path for induced currents thereby minimising the electrical
noise in cables
To ensure that a fault which develops between high and low voltage windings of a
transformer can be detected by primary protection systems
16. Standards -
Earthing
May 24, 2018 Slide 16
In Great Britain, earthing of an electricity supply system is governed by the:
Electricity Safety, Quality and Continuity Regulations 2002
Electricity at Work Regulations 1989
Construction Design and Management (CDM) Regulations 1994
Breaches of the above constitute a criminal offence
BS EN 50522: 2011 – Earthing of power installations exceeding 1 kV a.c.
BS7430: 2011 - Code of practice for protective earthing of electrical installations
BS7354: 1992 - Design of high-voltage open terminal substations
BS7671: 2000 - Requirements for electrical installations
BS EN IEC 61936-1: 2001 - Power installations exceeding 1 kV a.c. – Part 1: Common rules
17. Standards – US
Earthing
May 24, 2018 Slide 17
IEEE Std 80 – 2000 - IEEE Guide for Safety in AC Substation Grounding
IEEE Std 81 – 1983 – Guide for measuring Earth Resistivity, Ground
Impedance…..
IEEE Std 142 – 1991 – Grounding of industrial and commercial power
systems
IEEE Std 367 – 1996 – IEEE Recommended practice for Determining the
Electric Power Station Ground Potential Rise and Induced Voltage from a
Power Fault
IEEE Std 665 – 1987 – IEEE Guide for Generating Station Grounding
19. Soil Resistivity
Earthing
May 24, 2018 Slide 19
One of the most important factors
influencing the performance of an
earthing system
The resistance to earth of a given
electrode depends upon the electrical
resistivity of the earth i.e. the actual
soil where the earth electrodes will be
positioned
The resistivity of soil can vary not only
geographically but across the same
site, and quite dramatically at different
depths
Different layers of strata will affect the
distribution of current passing through
the electrode
20. What Factors Influence Soil Resistivity?
Earthing
May 24, 2018 Slide 20
Type of soil
Moisture content
Temperature
Chemical composition
Compactness/Density
Seasonal variation
Artificial treatment
22. Soil Resistivity Measurement
Earthing
May 24, 2018 Slide 22
The resistivity of soil can vary not only
geographically but across the same
site, and quite dramatically at different
depths
Different layers of strata will affect the
distribution of current passing through
the electrode
Generally the soil is made up of varying
layers of material, different thickness’
therefore differing resistivity values
Soil resistivity measurements will
determine the soil resistivity for
different depths
26. Earth Electrode - Conductor
Earthing
May 24, 2018 Slide 26
Earthing conductors form an integral part of the single earthing arrangement,
whether they provide the means of connection to the final earth electrode (earth rod
or plate), or whether they comprise the earth electrode itself (through an earth grid
or ring earth arrangement)
An earth conductor must be capable of carrying the maximum expected earth fault
current and leakage current likely to occur at a structure. The size or minimum cross-
sectional area of the conductor must therefore be calculated through the
specification of fault current, duration, and jointing type.
A good earth conductor must also:
Be able to withstand mechanical damage
Be compatible with the material of the earth electrode
Resist the corrosive effect of local soil conditions
27. Earth Electrode - Rods
Earthing
May 24, 2018 Slide 27
Copperbond Rod
Molecularly bonding 99.99% pure
electrolytic copper on to a low carbon
steel core (not sheathed type)
No interface or gap between the two
metals due to the bond at molecular
level which means a dissimilar metal
reaction cannot occur and the copper
cannot be separated from the steel
Highly resistant to corrosion
High tensile strength steel core means
they can be driven to great depths
Copperbonded / Solid Copper / Stainless Steel
28. Earth Electrode - Rods
Earthing
May 24, 2018 Slide 28
Solid Copper Rod
99.99% pure copper
Offers greater resistant to corrosion
Ideally used in applications where soil
conditions are very aggressive, such as
soils with high salt content
Lower strength
Copperbonded / Solid Copper / Stainless Steel
29. Earth Electrode - Rods
Earthing
May 24, 2018 Slide 29
Stainless Steel Rod
Stainless Steel
Highly resistant to corrosion
Used to overcome many of the
problems caused by galvanic corrosion
which can take place between
dissimilar metals buried in close
proximity
High strength
Copperbonded / Solid Copper / Stainless Steel
30. Earth Electrode - Comparing Copperbonded & Galvanised Steel Rods
Earthing
May 24, 2018 Slide 31
Copper is resistant to corrosion in most soils
Zinc is sacrificial in most soils and with respect to most metals
Corrosion protection mechanisms are different;
The copper coating is designed to prevent corrosion of the steel core
The zinc coating will delay corrosion of the steel core by providing a sacrificial
barrier
31. Earth Electrode - Comparing Copperbonded & Galvanised Steel Rods
Earthing
May 24, 2018 Slide 32
¾” Galvanised Steel Earth Rod
5/8” Copperbonded Steel Earth Rod
Earth Electrode Rods excavated after 12 years
The loss of zinc on the galvanized
steel earth rod resulted in
excessive corrosion of the steel
The copperbonded steel earth
rod showed minimal corrosion
32. Earth Electrode - Comparing Copperbonded & Galvanised Steel Rods
Earthing
May 24, 2018 Slide 33
Galvanised Earth Electrode Rod excavated after 11 years
Galvanised Steel Earth Rod
The loss of zinc resulted in
excessive corrosion of the steel.
One area is reduced from a ¾”
diameter to approximately a ¼”
diameter due to the corrosion
The eventual failure could result
in a potential, critical earthing
system collapse!
33. Corrosion
Earthing
May 24, 2018 Slide 34
Copper is one of the better and commonly used materials for earth electrodes. Solid
copper is particularly suitable and recommended where high fault currents are
expected
34. Corrosion
Earthing
May 24, 2018 Slide 35
Earth electrodes, being directly in contact with the soil, shall be made of materials
capable of withstanding corrosion. The factors associated with the corrosion of metals
in contact with soil that should be considered are;
The chemical nature of the soil
pH value (acidity/alkalinity)
Salt content
Differential aeration / drainage
Presence of bacteria
The material has to resist the mechanical influences during their installation as well as
those occurring during normal service
35. Earth Electrode - Plates & Mats
Earthing
May 24, 2018 Slide 36
Difference in voltage potential
minimized through use of earth mat
Voltage potential curve
Image is for illustration purposes only
100V
600V
400V Difference
50V
50V Difference
1000V
36. Earth Electrode - Plates & Mats
Earthing
May 24, 2018 Slide 37
Copper Earth Plates
99.99% pure copper
Highly resistant to corrosion
Alternative style of electrode where
there is high resistivity soil or where
rock conditions prohibit the driving of
rods
Copper Earth Lattice Mat
99.99% pure copper
Highly resistant to corrosion
Designed to minimize the danger of
exposure to high step and touch
voltages to operators in situations such
as high voltage switching
37. Earth Electrode – Connections / Joints
Earthing
May 24, 2018 Slide 38
It is critical that the earth electrodes connections / joints are conductively and
mechanically stable and reliable
Mechanical (compression, bolted etc.) connections / joints rely on surface contact
and physical pressure to maintain connection
Exothermic welded connections / joints form permanent, high quality electrical
connections
Compression Connection Mechanical Connection Exothermic Connection
38. Earth Electrode – Connections / Joints
Earthing
May 24, 2018 Slide 40
FurseWELD Exothermic Welding offers the
following advantages;
Connections are designed to have a larger
cross-sectional area than the conductors being
joined
Equivalent or greater current carrying capacity
Joints can therefore handle higher fault
currents than using mechanical clamps or
brazing
Better corrosion properties
Permanent connections that will not loosen
39. Where to use it?
FurseWELD Exothermic Welding
May 24, 2018 Slide 41
Infrastructure projects
Utility projects
Power plants
Substations
Rail
Windfarms
Solar farms
OHL
Telecoms
41. Earth Electrode Backfill Materials – Typical Application
Earthing
May 24, 2018 Slide 43
An earth electrode backfill material may be used to reduce the contact
resistance and increase the effective size of earth electrodes, e.g. as a
backfill for earth rods installed in drilled holes or as a layer encapsulating
horizontal earth conductors buried in a trench.
42. Earth Electrode Backfill Materials – Bentonite
Earthing
May 24, 2018 Slide 44
Bentonite is a moisture retaining clay consisting largely of sodium
montmorillonite, which when mixed with water swells to many times its dry
volume. Its main advantage as far as earthing is concerned, is that it has the
ability to hold its moisture content for a considerable period of time and to
absorb moisture from the surrounding soil.
43. Earth Electrode Backfill Materials – Bentonite
Earthing
May 24, 2018 Slide 45
Bentonite will absorb up to five times its weight in water and swell up to
thirteen times its dry volume. At six times its dry volume it is a very
dense, pasty clay that can hold its own shape and will adhere to any
surface it touches. These two characteristics solve the compaction and
soil to rod contact problems
Bentonite hydrates chemically, holding water in its structure. The
material is a natural clay formed years ago by volcanic action. It is non-
corrosive, stable and will not change characteristics as time elapses
The resistivity of Bentonite varies from about 3 Wm upwards depending
on its moisture content (BS7430 clause 8.5)
Generally not used in very dry or free draining locations
44. Earth Electrode Backfill Materials – FurseCEM
Earthing
May 24, 2018 Slide 46
FurseCEM is a granulated electrically conductive aggregate that replaces
normal concrete fine aggregates such as sand, permitting electrically
conductive concretes to be designed by applying conventional concrete
technology
46. Step and Touch Potential
Earthing
May 24, 2018 Slide 48
When the human body is accidentally introduced into the circuit between live
(faulted) metalwork and earth a current may flow that could be lethal
Current flow is dependant on many factors such as duration, body impedance,
footwear impedance, surface resistivity etc.
The evaluation of ‘step’ and ‘ touch’ potentials are required by most international
earthing standards
Most earthing standards set tolerable limits for step and touch potentials which are
determined by the product of allowable body current and the impedance of the
electrocution circuit model
Definitions of voltage limits varies between standards
47. Step Potential
Earthing
May 24, 2018 Slide 49
Step Potential is the difference in surface potential experienced by a person’s feet
bridging a distance of 1m without contacting any other grounded surface
Step Potential can be controlled by the use of a properly designed ground electrode
system (grid) or the use of insulating ground coverings such as rock chips
50% Voltage drop between feet
Same potential between feet
48. Touch Potential
Earthing
May 24, 2018 Slide 50
Touch Potential is the potential difference between EPR and the surface potential at
the point where a person is standing, while at the same time having hands in
contact with a grounded structure
Touch Potential is controlled by proper bonding and protective systems, such as
personnel safety mats and insulating ground coverings (rock chippings)
No Protection
Same potential as tower
50. Design Overview
Earthing
May 24, 2018 Slide 52
A vital first part of the earthing design is the accurate measurement and
interpretation of Soil Resistivity
Accurate soil resistivity data together with other system design information are of
vital importance as the inputs to complex computer modelling processes
This data is used to determine “Rise of Earth Potential” values under system fault
conditions
The data is also used to calculate values of potentially hazardous touch, step and
transfer voltages and determine the “Hot” or “Cold” nature of the site
Hot Site – A site where the rise of earth potential, under the maximum earth fault current condition, can exceed the
value either 430 V or 650 V depending upon the fault clearance time
Cold Site – A site that has a earth potential rise below the telecommunication authorities limits (430 and 650 volts @
50Hzs)
51. Design Overview – Earthing System
Earthing
May 24, 2018 Slide 53
Using the soil model and taking account of the power system bonding requirements, an
economical earthing system layout can be developed and analysed
Example of a 3D earth electrode layout consisting of vertical electrodes and
horizontal interconnecting conductor tapes
52. Furse Earthing Design
C‐DEGS
Soil resistivity measurements
System design
Validation of existing designs
Step & touch potential
calculations
Hot / Cold site parameters
54. Glossary
Earthing
May 24, 2018 Slide 56
Earth Potential Rise – Voltage between an earthing system and reference earth
Reference Earth (remote earth) – Part of the earth considered as conductive, the
electric potential which is conventionally taken as zero, being outside the zone of
influence of the relevant earthing arrangement
Hot Site – A site where the rise of earth potential, under the maximum earth fault
current condition, will exceed the value either 430 V or 650 V depending upon the
fault clearance time
Cold Site – A site that has a earth potential rise below the telecommunication
authorities’ limits (430 and 650 volts @ 50Hz)
Rise of Earth Potential (ROEP) - The radial ground surface potential around a earth
electrode referenced with respect to remote earth
Local Earth – Part of the earth which is in electric contact with an earth electrode
and the electric potential of which is not necessarily equal to zero
Foundation Earth Electrode – Conductive structural embedded in concrete which is
in conductive contact with the earth via a large surface
55. Glossary
Earthing
May 24, 2018 Slide 57
Earth Fault – Fault caused by a conductor being connected to earth or by the
insulation resistance to earth becoming less than a specified value
Fault Level – The fault level in amps that may be expected to flow through the earth
grid and on which calculations will be based
Earth Fault Current – Current which flows from the main circuit to earth or earthed
parts at the fault location
Resistivity – The reciprocal of conductivity. It is the inherent resistive property of a
material. Dimensionally it is resistance x length for a 1 metre cube in Ω/m
58. IEC/BS EN 62561
Recognised Manufacturing Product Standards
IEC/BS EN 62561
Lightning Protection System Components (LPSC)
Parts 1 – 7
Governing lightning protection components quality &
performance
Introduced to be the direct replacement of BS EN 50164
59. IEC/BS EN 62561
Lightning Protection System Components (LPSC)
IEC/BS EN 62561-1:2012 Lightning protection system components (LPSC)
Part 1: Requirements for connection components
IEC/BS EN 62561-2:2012 Lightning protection system components (LPSC)
Part 2: Requirements for conductors and earth electrodes
IEC/BS EN 62561-3:2012 Lightning protection system components (LPSC)
Part 3: Requirements for isolating spark gaps (ISG)
IEC/BS EN 62561-4:2011 Lightning protection system components (LPSC)
Part 4: Requirements for conductor fasteners
IEC/BS EN 62561-5:2011 Lightning protection system components (LPSC)
Part 5: Requirements for earth electrode inspection housings and earth
electrode seals
IEC/BS EN 62561-6:2011 Lightning protection system components (LPSC)
Part 6: Requirements for lightning strike counters (LSC)
IEC/BS EN 62561-7:2011 Lightning protection system components (LPSC)
Part 7: Requirements for earth enhancing compounds
IEC/BS EN 62561
Recognised Manufacturing Product Standards
60. In order to comply with IEC/BS EN 62305 standard the components &
materials used shall comply with the IEC/BS EN 62561 series
Governs lightning protection component quality and performance
Has fully replace BS EN 50164
LPSC which conform to this standard offers assurance that their design
and manufacture is suitable for use in LPS installations.
IEC/BS EN 62561
Product Test Standards
61. IEC/BS EN 62561-1 Lightning protection system components (LPSC) Part
1: Requirements for connection components
A performance specification attempt to simulate actual installation
conditions
Preconditioning or environmental exposure followed by three 100kA
10/350s electrical impulses (simulating lightning discharge)
IEC/BS EN 62561-1
63. IEC/BS EN 62561-2 Lightning protection system components (LPSC)
Part 2: Requirements for conductors and earth electrodes
A performance specification attempt to simulate actual installation
conditions
Dimensional checks – radial copper thickness & adhesion
Preconditioning or environmental exposure
Bend testing
IEC/BS EN 62561-2