1. 86
STEPPER
DRIVES
MECHANICAL OUTLINE
BLOCK DIAGRAM
MOSFET
Amplifier
step
direction
+5 Microstep
Sequencer
current
0.4 to 3.5
A/phase
step
resolution
1/2, 1/5,
1/10 or 1/64
50% idle
current
reduction
on/off
dir
A+
A–
B+
B–
to
motor
enable Optical
Isolator
self test
on/off
step
12-42 VDC
Optical
Isolator
Optical
Isolator
4.00"3.75"
2.50"0.125"
3.00"
0.25" 0.15"
4 x Ø.125
3.70"
1.50"
0.25"
.875"
2x Ø.125
3540MStepMotorDrive
Features
• DC bus voltage 12-42 VDC motor supply (includ-
ing ripple)
• Switch selectable currents from 0.4–3.5 amps/
phase motor current
• Switch selectable Step resolutions: 400, 1000,
2000, 12800 steps/rev. Other resolutions are
available upon request
• Switch selectable idle current reduction, 0 or 50%
• Optically isolated 5 VDC inputs for step, direction
and enable
• Enable input to turn off current to the motor
• Self test, switch selectable
• 140 watts of usable power
• Screw terminal connectors. Pin headers available
upon request
• MOSFET, dual H-bridge, inaudible PWM amplifier
• 3 state, pulse width modulated current control,
switching at 20–30 KHz.
• Drives 4, 6 or 8 lead size 11, 14, 17, 23 or 34 step
motors
• CE compliant
Description
The 3540M step motor driver is a microstepping
drive from 400 to 12,800 steps per revolution, with
custom resolutions available upon request, step
phase sequencer with MOSFET three state switch-
ing amplifiers and optoisolated circuits. The drive
also includes an automatic feature to lower motor
current by 50% anytime the motor is left at rest for
more than one second. This feature can be dis-
abled. Additional there is a switch selectable self-
test which rotates the motor 1
/2
revolution in each
direction at 100 steps/second.
The amplifier regulates motor current by chopping at
a constant, inaudible frequency. Phase current is se-
lected from 32 levels by a DIP switch. Microstepping
resolution is also selected by DIP switch.
Recommended motors for the 3540M drive:
Size 11 Size 14 Size 17 Size 23
———— ———— ———— ————
HT11-012 5014-842 HT17-068 HT23-394
HT11-013 HT17-071 HT23-397
HT17-075 HT23-400
3540M Step Motor Drive
Microstepping
3.5 amps, 40 VDC
Size 34
————
5034-348
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By:
2. 87
STEPPER
DRIVES
3540M Torque Curves
5014-842 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 1.0 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
5
10
15
20
42 V
24 V
HT11-012 MOTOR
Motor Connection: 4 Lead Bipolar
Drive Setting: 1/10th Step • 1.0 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
3
6
9
12
24 V
HT11-013 MOTOR
Motor Connection: 4 Lead Bipolar
Drive Setting: 1/10th Step • 1.0 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
3
6
9
12
24 V
HT17-068 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 1.3 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
5
10
15
20
25
42 V
24 V
HT17-071 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Resolution • 1.7 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
10
20
30
40
40 V
24 V
HT17-075 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 1.75 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
10
20
30
40
50
60
42 V
24 V
HT23-394 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 2.8 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
10
20
30
40
50
42 V
24 V
HT23-397 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 2.8 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
30
60
90
120
42 V
24 V
HT23-400 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 2.8 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
50
100
150
200
42 V
24 V
5034-348 MOTOR
Motor Connection: Parallel
Drive Setting: 1/10th Step • 3.5 A/Phase
Dynamic
Torque
(oz-in)
rev/sec
0 5 10 15 20 25 30 35 40
0
20
40
60
80
100
120
42 V
24 V
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By: