Physical Metallurgy Crystal Defects -Dislocations in metals First edition.pdf

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There are numerous welding processes including arc welding, electron beam welding, friction welding, laser welding, and resistance welding. This article will concentrate on arc welding, which is the most common technique used to join most steels. Factors affecting weld quality will be discussed and how to avoid common weld defects will be presented. Arc welding requires striking a low-voltage, high-current arc between an electrode and the base metal. The intense heat generated with this arc melts the base metal and allows the joining of two components. The characteristic of the metal that is being welded and the joint type (i.e. groove, fillet, etc.) dictates the welding parameters and the procedure that needs to be followed to obtain a sound weld joint.

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Dimenzije uzoraka za ispitivanje

University of Sarajevo, Manufacturing Technology:

The determination of appropriate welding parameters for spot welding is a very complex issue. A small change of one parameter will effect all the other parameters. This, and the fact that the contact surface of the electrode is gradually increasing, makes it difficult to design a welding parameter table, which shows the optimum welding parameters for different circumstances. However, this table shows target values for the welding parameters. http://www.robot-welding.com/Welding_parameters.htm

Spot welding parameters

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Rule 1 − Check for the blocks connected in series and simplify. Rule 2 − Check for the blocks connected in parallel and simplify. Rule 3 − Check for the blocks connected in feedback loop and simplify. Rule 4 − If there is difficulty with take-off point while simplifying, shift it towards right. Rule 5 − If there is difficulty with summing point while simplifying, shift it towards left. Rule 6 − Repeat the above steps till you get the simplified form, i.e., single block.

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