Example of Substation Maintenance & Assessment Audits for Training - Niels In...
Greenfield HS-JH 230.88kW Planset Final - Asbuilt 2
1. Empire District Accounts
The Kitchen Meter: 99.84kW The Notch Meter: 99.84kW The Junior High Meter: 31.2kW
Account #310966-34-026 Account #310966-34-713 Account #310966-34-698
Meter #91060229 Meter #70060004 Meter #00201119
Jurisdiction: City of Greenfield No Permit, No Inspection
Greenfield High School & Junior High
410 College St., Greenfied, MO 65661
Zachary Wilson: 417-637-5321 x335
230.88 kW
ZacharyWilson,GreenfieldR-1VSchoolDistrict
HighSchool&JuniorHigh
410CollegeStreet
Greenfield,MO65661
417-637-5321x335
zwilson@greenfield.k12.mo.us
Missouri Sun Solar, LLC
260 Old State Rd.
Ellisville, MO 63021
PVGI-1
Designer
D. Hults
Reviewer
B. Arthur
General Information
Grid Tied PV System
Date
2016-06-27
Scale
NTS
System Specifications, Main Components: Roof Mount
Item Manufacturer Model Quantity Size: In Array Area: Sqft Weight: Lbs Array Weight: Lbs Watts
Panel Module Q-Cell Q-Pro.G4 260 888 65.7 x 39.4 x 1.38 17,212 41.89 37869 260
Inverter 1 Fronius Primo 10.0-1 1 20.1 x 28.5 x 8.9 82.5 1000
Inverter 2 Fronius Primo 8.2-1 2 16.9 x 24.7 x 8.1 47.29 8200
Inverter 3 Huwaei SUN2000-30KTL-US 6 21.7×30.3×10.6 121 30000
Attachment S-5! S-5-U Clamp MINI
Ballasted Racking Dynoraxx Evolution FR Roof System
Roof Specifications Site Specifications Array Specifications
Steel Truss or Metal/Wood Framing to Code. Occupancy: Educational Design Low Temp: '-20° F
Flat Roof, Gravel Topped with Ballasted Racking Building Size: 1 & 2 Story Areas Design High Temp: 110° F
Metal Roof Standing Seam with Fixed Racking Design Wind Speed: 90 MPH Azimuths: 180°
Flat Membrane Roof - NO USE Exposure Category: B Tilt Angle: 10° in Ballasted Array, flush Mount with Roof on Metal Roof
Ground Snow Load: 20 PSF
Table of Contents
PVGI-1 General Information
PVAL-2 Array Layout
PVSL-3 String Layout
PVMN-4 Materials & Notes
PVED-5 Electrical Diagram
Attachments
1) Panel Data
2) Panel Warranty
3) Inverter 1 & 2 Data
4) Inverter 1 & 2 Warranty
5) Inverter 3 Data
6) Inverter 3 Warranty
7) Transformer Data
8) AC Disconnect 1 P
9) AC Disconnect 3P
10) Attachment Data
Scope of Work
1)
Scope includes the
installation of a Photovoltaic
Array in a Roof Mounted
Racking System including
related Hardware and
Electrical Equipment
2)
All Electricity generated is
for consumption on the site
3)
Permit shall include labor of
running of Electrical
Conduit(s), installation of
new Electrical Equipment,
and Electrical Connection to
the Existing Site Building
4)
The Project does not include
the installation of Batteries
1
1
2
3
2 3
Revision 6-27-16; DH: As-Built 2
2. M
D
Missouri Sun Solar, LLC
260 Old State Rd.
Ellisville, MO 63021
PVAL-2
Designer
D. Hults
Reviewer
B. Arthur
Array Layouts
ZacharyWilson,GreenfieldR-1VSchoolDistrict
HighSchool&JuniorHigh
410CollegeStreet
Greenfield,MO65661
417-637-5321x335
zwilson@greenfield.k12.mo.us
Date
2016-06-27
Scale
NTS
N
M D
M D
"The Notch": Exterior East Wall of Building
Existing Meter: #70060004
3-Phase Service, 120/208 V
Existing Service Panels: 400A, 600A, 800A
Solar AC Disconnect
Solar Transformer: 480V - 240V
Solar Subpanel
Solar Inverters: Huwaei SUN2000-30KTL (x3)
Solar Panel Load: 388 Panels: 99.84 kW
Location of Arrays: Sloped Metal Rooftop Directly East of Meter
Solar Panel Module: Q-Cell Q-Pro.G4 260
"The Kitchen": Exterior North Wall of Building
Existing Meter: #91060229
3-Phase Service, 120/208 V
Existing Service Panel: 400A
Solar AC Disconnect
Solar Transformer: 480V - 208V
Solar Subpanel
Solar Inverters: Huwaei SUN2000-30KTL (x3)
Solar Panel Load: 388 Panels: 99.84 kW
Location of Arrays: Flat Gravel Rooftops Directly South of Meter
Solar Panel Module: Q-Cell Q-Pro.G4 260
"The Junior High": Exterior South Wall of Building
Existing Meter: #00201119
1-Phase Service, 240V
Existing Service Panel: 400A
Solar AC Disconnect
Solar Subpanel
Solar Inverters: Fronius Primo 8.2-1 (2x) and 6.0-1 (x2)
Solar Panel Load: 120 Panels: 31.2kW
Location of Arrays: Sloped Metal Roof Directly Above Meter
Solar Panel Module: Q-Cell Q-Pro.G4 260
School Entrances
DO NOT TOUCH
MEMBRANE ROOF DO NOT TOUCH
MEMBRANE ROOF
Revision 6-27-16; DH: As-Built 2
3. M
D
M D
Missouri Sun Solar, LLC
260 Old State Rd.
Ellisville, MO 63021
PVAL-2
Designer
D. Hults
Reviewer
B. Arthur
Array Layouts
ZacharyWilson,GreenfieldR-1VSchoolDistrict
HighSchool&JuniorHigh
410CollegeStreet
Greenfield,MO65661
417-637-5321x335
zwilson@greenfield.k12.mo.us
Date
2016-06-27
Scale
NTS
N
DO NOT TOUCH
MEMBRANE ROOF
M D
Junior High School Arrays: 120 Panels: 31.2kW
Inverters: Fronius Primo 10.0-1 4 Strings of 12
(2x) Fronius Primo 8.2-1 3 Strings of 12
The Kitchen: 388 Panels: 99.84kW
Inverters: (3x) Huwaei SUN2000-30KTL
The Notch: 388 Panels: 99.84kW
Inverters: (3x) Huwaei SUN2000-30KTL
INVS
INVS
INVS
# Panels: String Color
23:
22:
21:
20:
19:
18:
High School Arrays: 776 Panels: 199.68kW
1
2
12
11
10
98
7
6
5
4
3
3
2
1
12 11
98 10
7
6
4
5
15
16
17 18
14 13
13
15
16 17 18
14
15
1617
18
14
5
4
3
1
2
10 9
8
6
7
13
12
11
15
16
1718
14
5
4
3
1
2
10
9 8
6
7
13
1211
19
19
1
1
2
3
4
5
6 7
9
10
8
2
3
4
5
6
7
9
10
8
Revision 6-27-16; DH: As-Built 2
5. DC
AC
3DC
AC
3DC
AC
DC
AC
DC
AC
3DC
AC
3DC
AC
WireSchedule
TagWireTypeGroundConduitLength
A#10AWGTHHNCu#10THHN1-1/4"EMT200'
B#8AWGTHHNCu#6THHN3/4"EMT20'
C#6AWGTHHNCu#6THHN3/4"EMT20'
D#2AWGTHHNCu#1THHN1-1/2"Sealtight20'
E250KCMICu#3THHN2-1/2"Sealtight20'
PVED-5
Missouri Sun Solar, LLC
260 Old State Rd.
Ellisville, MO 63021
Designer
D. Hults
Reviewer
B. Arthur
Electrical Diagram
ZacharyWilson,GreenfieldR-1VSchoolDistrict
HighSchool&JuniorHigh
410CollegeStreet
Greenfield,MO65661
417-637-5321x335
zwilson@greenfield.k12.mo.us
Date
2016-06-27
Scale
NTS
All Equipment Clearly Labeled with Descriptive Signage
Roof
Existing
Electrical
Panel Loads
888 Q-Cell 260W Solar Panels
Module Q.Pro-G4 260
Inverters: #1 Fronius Primo 10.0-1 (x1)
#2 Fronius Primo 8.2-1 (x2)
#3 Huwaei 2000-30TKL-US (x6)
M
To Utility
Rex Custom Transformer
480-240Delta, 125kva
A
48 Panels
36 Panels
36 Panels
Exterior Wall of Buildings or Electrical Poles Adjacent to the Buildings
126 Panels
134 Panels
124 Panels
124 Panels
129 Panels
139 Panels
TheKitchen:99.84kWTheNotch:99.84kWJr.HighSchool:31.2kW
70A
Subpanel
225A / 240V
Fused AC Disconnect
Square -D D325NRB
400A / 240V
175A Type R
Fuses
50A
50A
Fused AC Disconnect
Square -D H365NR
400A / 600V
Fused AC Disconnect
Square -D H365NR
400A / 600V
To Utility
To Utility
C
B
A
C
B
A
C
B
A
50A
70A
50A
M
M
Strings 13 - 18
Strings 7 - 12
Strings 1 - 6
Strings 13 - 18
Strings 7 - 12
Strings 1 - 6
Strings 7 - 10
Strings 1 - 3
Strings 4 - 6
Linetap: Burndy 250-10
One Sided Unitap
In Existing Enclosure
Existing
Electrical
Panel Loads
Existing
Electrical
Loads
C
B
A
C
B
A
C
B
A
50A
70A
50A
Subpanel
400A / 600V
Subpanel
400A / 600V REX Custom Transformer
480V - 208V, 125kva
Jr. High Meter #00201119
Existing Meter Combo Box
1P, 400A / 240V
HS Notch Meter #70060004
3P, 400A / 208Delta
HS Kitchen Meter #91060229
3P, 600A / 208V
A
A
A
A
A
A
A
A
B
B
B
C
B
B
C
D
D E E
E E
DD
INV3.2
INV3.2
*
*
INV3.3
INV3.1
INV3.3
INV3.1
Revision 6-27-16; DH: As-Built 2
*
*
Existing
Wire
Existing Disconnect
800A / 600VPOI on Open Lug of Disconnect
Existing
Wire
Existing
Wire
Existing MDP
600A / 600V
350A
TP
350A Type R
Fuses
350A Type R
Fuses
6. Q.PRO BFR-G4 255-265
1
APT test conditions: Cells at -1000 V
against grounded, with conductive me-
tal foil covered module surface, 25 °C,
168 h
2
See data sheet on rear for further
information.
POLYCRYSTALLINE SOLAR MODULE
The new Q.PRO BFR-G4 is the result of the continued evolution of our
Q.PRO family. Thanks to improved power yield, excellent reliability, and
high-level operational safety, the new Q.PRO BFR-G4 generates electricity
at a low cost (LCOE) and is suitable for a wide range of applications.
THE IDEAL SOLUTION FOR:
Rooftop arrays on
commercial / industrial
buildings
Ground-mounted
solar power plants
Rooftop arrays on
residential buildings
LOW ELECTRICITY GENERATION COSTS
Higher yield per surface area and lower BOS costs thanks to
higher power classes and an efficiency rate of up to 16.2 %.
INNOVATIVE ALL-WEATHER TECHNOLOGY
Optimal yields, whatever the weather with excellent low-light
and temperature behavior.
ENDURING HIGH PERFORMANCE
Long-term yield security with Anti-PID Technology1
,
Hot-Spot-Protect and Traceable Quality Tra.Q™.
LIGHT-WEIGHT QUALITY FRAME
High-tech aluminum alloy frame, certified for
high snow (5400 Pa) and wind loads (4000 Pa).
MAXIMUM COST REDUCTIONS
Up to 10 % lower logistics costs due to higher module capacity per box.
SAFE ELECTRONICS
Protection against short circuits and thermally induced power losses
due to breathable junction box and welded cables.
A RELIABLE INVESTMENT
Inclusive 12-year product warranty and 25-year
linear performance guarantee2
.
ANTI PID TECHNOLOGY
(APT)
HOT-SPOT PROTECT
(HSP)
TRACEABLE QUALITY
(TRA.Q™)
YIELD SECURITY
151 modules tested
Best polycrystalline
solar module 2013
Q.PRO-G2 235
MOD:27898 photon.info/laboratory
Quality Tested
ID. 40032587
high reliability
low degradation
frequent
product surveillance
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW 1) Panel Data
8. SCOPE
The following warranty terms and conditions apply exclusively to
Q CELLS photovoltaic modules of the following types:
• Q.PRO-G4, Q.PRO BFR-G4, Q.PRO BLK-G4, Q.PRO-G4/SC,
Q.PLUS-G4
• Q.PEAK-G3, Q.PEAK BLK-G3
• Q.PRO-G3, Q.PRO BFR-G3, Q.PLUS-G3
• Q.PRO L, Q.PRO L-G2, Q.PRO L-G3, Q.PRO L-G3.1, Q.PRO L-G4,
Q.PLUS L-G4
manufactured by Q CELLS, sold and installed within the United States,
Canada, Mexico, Panama and Costa Rica and which bear the manufac-
turer’s label of Q CELLS.
Warrantor is the Hanwha Q CELLS GmbH, OT Thalheim, Sonnenallee 17-
21, 06766 Bitterfeld-Wolfen, Germany.
The warranty period begins with the initial purchase of the solar modules
by the end customer; the date of invoice is relevant. Any performances of
services under this limited warranty will not extend the warranty period.
12-YEAR PRODUCT WARRANTY
Q CELLS warrants that modules under normal operating conditions and
which are installed, used and serviced in accordance with the relevant prod-
uct information, particularly the installation instructions, will not show any
material defects or workmanship defects for a period of 12 (twelve) years af-
ter initial purchase. In the event that a module has a defect covered by this
warranty (case of warranty), Q CELLS undertakes to remedy the situation
within a reasonable time and may choose, at its sole discretion, whether to
repair the defect or to supply a module which is free of defects. In no event
shall Q CELLS be liable for any indirect, consequential or extra-contractual
damages.
25-YEAR LINEAR PERFORMANCE WARRANTY2
In addition, Q CELLS provides the following performance warranty for
modules which are installed in accordance with the relevant module
specifications and other product documentations.
In the first year after the initial purchase the crystalline modules will pro-
duce a minimum power output of at least 97 % specified in the module
data sheet. From the 2nd year onwards and for a duration of 24 years the
crystalline modules will have a yearly maximum decrease (degradation) of
power of not more than 0.6 %, i.e. after 25 years the crystalline module
will have a minimum power output of at least 83 % of the minimum
power output specified in the module data sheet.
All power data refers to measurements under the STC Standard Test Con-
ditions applicable at the beginning of this warranty. The STC Standard
Test Conditions are customary standardized basic conditions for the mea-
surement of the power of solar modules. The currently valid Standard Test
Conditions are defined in the IEC standards EN 61215 and 60904-3.
In the event of a claim being made under the warranty Q CELLS shall
be free to decide at its own discretion to make up the difference to the
guaranteed power output by refinishing the system by replacing the mod-
ule or by supplying additional modules as described in “warranty claims
and entitlements” or by repaying the purchase price of the modules or
by reducing the purchase price in proportion of the actual power to the
guaranteed power, taking into account an annual depreciation rate on
the original purchase price as evidenced by the invoice produced by the
customer. Other payments of whatever nature, including, but not limited
to the compensation for expenses or for related damages, shall not be
covered by the warranty.
WARRANTY TERMS AND CONDITIONS FOR CRYSTALLINE PHOTOVOLTAIC MODULES
FROM HANWHA Q CELLS GMBH
Valid from March 1st, 2015
SUMMARY OF LIMITED WARRANTY TERMS AND CONDITIONS
12 YEARS PRODUCT WARRANTY
For material defects or processing defects.
HOT-SPOT PROTECT and ANTI PID TECHNOLOGY1
.
25 YEARS LINEAR PERFORMANCE WARRANTY
At least 97 % of the nominal power within the first year. Thereafter, decrease of the power output will not exceed 0.6 % p. a.
Minimal nominal rated power after 25 years at least 83 %.
Dear Customer,
You have made an excellent choice in purchasing quality
Q CELLS modules manufactured by the Hanwha Q CELLS GmbH
(thereafter, Q CELLS), OT Thalheim, Sonnenallee 17-21, 06766
Bitterfeld-Wolfen, Germany. The photovoltaic modules you have
purchased have been manufactured with great care and have
undergone a final functional test. If, however, a module shows a
material defect or a processing defect or suffers a loss of power
during the warranty period, we provide the following Q CELLS
limited warranty, subject to the terms and conditions hereof.
1
HOT-SPOT PROTECT: The modules are safe against backside destruction caused by Hot-Spot effects due to partial shading of modules.
ANTI PID TECHNOLOGY: The modules are safe against potential-induced degradation in accordance to the test criteria: Cells at -1000 V against grounded, with conductive metal
foil covered module surface, 25 °C, 168 h
2
All data referering to the module power / performance are within the framework of the power tolerances as defined in the respective data sheet.
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW 2) Panel Warranty
9. EXCLUSIONS FROM THE LIMITED PRODUCT AND PERFORMANCE WARRANTIES
Irrespective of contributory root causes, this limited warranty does not
cover the following cases:
• incorrect usage, misuse, modifications of the modules or incorrect han-
dling including usage or handling in any manner that is contrary to the
instructions provided in this regard by Q CELLS for the customer un-
der any module specifications and/or product documentation for such
product;
• errors relating to the transport, storage, installation, or use, e.g. through
non-compliance with installation and operating manual or any other in-
structions issued by Q CELLS for the customer in this regard at the time
of purchase, incorrect static, etc.;
• incorrect system configuration, e.g. installation of mutually incompat-
ible modules, as well as inadequate system design, particularly (but not
limited to) incompatible inverter;
• incorrect or inadequate servicing or maintenance work (cf. information
set out in the relevant product information);
• usage for unusual purposes or purposes specifically categorized as be-
ing unsuitable for usage of the product, in unusual circumstances or in
unsuitable ambient conditions not conforming to the product specifica-
tions (as set out in the module data sheet applicable to the modules
in any given case) or not complying with the installation and operating
instructions;
• damage caused by extreme environmental sources of impact, including,
but not limited to such as acid rain, saline air, pollution of any kind as
well as fire, explosion, smoke or charring;
• damage caused by acts of nature or acts of god, including, but not
limited to lightning, hail, frost, snow, storms, tidal waves, floods, earth-
quakes, typhoons, volcanic eruptions, ground motions, earth fissures or
landslides;
• damage caused directly or indirectly by acts of violence or intervention
by third parties or external forces, such as misadventure, riots, war, in-
surrection, communal violence or vandalism as well as damage caused
by game animals and other forces majeures;
• damage to the photovoltaic system in which the modules are installed,
most notably caused by factors, including, but not limited to such as
voltage fluctuations, power peaks, excess current, power failure poor
electrical or mechanical engineering work, or other faults occurring in a
power supply system with or without mains connection, whether or not
such faults in the power supply system was contributed to by any act or
omission of the customer;
The following cases are also excluded from the warranty:
• the Q CELLS modules are modified or used in processes involving other
products without obtaining written consent from Q CELLS;
• scratches, marks, mechanical wear, rust, mold, degradation, discolor-
ation and other changes which occur after the delivery of the modules
by Q CELLS but which do not result in any adverse effect on the me-
chanical stability of the product or a reduction of performance which
exceeds the levels set out in the performance warranty;
• Inadequate system size, in particular the incorrect selection of the AC
power inverter;
• The serial number or product label has been removed, changed, deleted
or made unrecognizable or it is no longer clearly distinguishable and leg-
ible for other reasons beyond Q CELLS’ reasonable control and therefore
it is not possible to conclusively identify the modules.
This limited warranty does not apply to modules which are used on mobile
carriers such as motor vehicles or ships. The same applies to the usage
of modules in high snow loads where the conditions of use exceed the
specifications set out in the relevant product information.
As part of the limited warranty there is no right to compensation for or the
reimbursement of costs for dismantling, installation or replacement, loss
of yield or other indirect damages.
In no event shall Q CELLS be liable for any indirect, consequential or
extra-contractual damages.
CLAIMS UNDER THE LIMITED PRODUCT AND PERFORMANCE WARRANTY /
NOTIFICATION OF DEFECTS
The supplied modules must be checked for visible defects when they are
purchased. Any defects discovered during this process must be reported
immediately to the vendor, if any, who shall be the first point of contact
for the end customer or photovoltaic system owner. In case there is no
other vendor, the first point of contact shall be Hanwha Q CELLS USA
Corp. (with contact details as referred to below), who then shall immedi-
ately inform Q CELLS accordingly.
If the defects are not reported immediately to the vendor or Hanwha Q
CELLS USA, the warranty becomes discharged. Any warranty claim must
be reported to the vendor or Hanwha Q CELLS USA Corp. prior to the end
of the applicable warranty period and no later than 30 days after discover-
ing the breach of warranty.
Please contact the vendor or Hanwha Q CELLS USA Corp. first in writing
or electronically. Contact information, the required data and the proce-
dure of the complaint process are described in the RMA process docu-
ment (Return Merchandise Authorization) available at Hanwha Q CELLS
USA Corp..
If you have any questions please contact your seller or, as the case may
be, Hanwha Q CELLS USA Corp. at the contact details referred to below
or Q CELLS at the following e-mail address: service@q-cells.com.
We ask for our customers’ understanding that Q CELLS cannot accept any
unauthorized return shipments of modules and the company will not take
delivery of such items.
PERFORMANCE OF THE WARRANTY SERVICES
• In all cases, Q CELLS shall have the choice, at its sole and absolute
discretion, as to how warranty claims are settled. Q CELLS may use the
services of a customer service unit or a service partner for this purpose
as deemed fit by Q CELLS. Additional agreements may be made in con-
tract form in a service level agreement with Q CELLS.
• Q CELLS shall pay the costs of a technical inspection and transport
in the event that the warranty claim is confirmed by such inspection.
Otherwise the claimant shall be charged with these costs.
• Q CELLS shall only be liable under the limited performance warranty if
and only in the situation wherein the performance (i.e. module power)
measured by Q CELLS under the STCs (Standard Test Conditions) does
not meet the performance.
• The Customer must comply with the Return Merchandise Authorization
(RMA) issued by Q CELLS.
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
11. / Perfect Welding / Solar Energy / Perfect Charging
/ With power categories ranging from 3.8 kW to 15.0 kW, the transformerless Fronius Primo is the ideal compact
single-phase inverter for residential applications. The sleek design is equipped with the SnapINverter hinge mounting
system which allows for lightweight, secure and convenient installation and service. The Fronius Primo has several
integrated features that set it apart from competitors including dual powerpoint trackers, high system voltage, a wide
input voltage range, Wi-Fi* and SunSpec Modbus interface for seamless monitoring and datalogging, Arc Fault Circuit
Interruption (AFCI), and Fronius’ online and mobile platform Fronius Solar.web. The Fronius Primo is designed to
adjust to future standards, offering a complete solution to code restrictions and technical innovations of tomorrow. It
also works seamlessly with the Fronius Rapid Shutdown Box for a reliable NEC 2014 solution.
TECHNICAL DATA FRONIUS PRIMO
/ The future of residential solar is here - Introducing the new Fronius Primo.
/ SuperFlex
Design
/ Wi-Fi®*
interface
/ Smart Grid
Ready
/ Arc Fault Circuit
Interruption
/ SnapINverter
mounting system
/ PC board
replacement process
FRONIUS PRIMO
GENERAL DATA FRONIUS PRIMO 3.8 - 8.2 FRONIUS PRIMO 10.0-15.0
Dimensions (width x height x depth) 16.9 x 24.7 x 8.1 in. 20.1 x 28.5 x 8.9 in.
Weight 47.29 lb. 82.5 lbs.
Degree of protection NEMA 4X
Night time consumption < 1 W
Inverter topology Transformerless
Cooling Variable speed fan
Installation Indoor and outdoor installation
Ambient operating temperature range -40 - 131°F (-40 - 55°C) -40 - 140°F (-40 - 60°C)
Permitted humidity 0 - 100 %
DC connection terminals
4x DC+ and 4x DC- screw terminals for copper (solid / stranded /
fine stranded) or aluminum (solid / stranded)
4x DC+1, 2x DC+2 and 6x DC- screw terminals for copper (solid /
stranded / fine stranded) or aluminum (solid / stranded)
AC connection terminals Screw terminals 12 - 6 AWG
Revenue Grade Metering Optional (ANSI C12.1 accuracy)
Certificates and compliance with standards
UL 1741-2010, UL1998 (for functions: AFCI and isolation
monitoring), IEEE 1547-2003, IEEE 1547.1-2003, ANSI/IEEE
C62.41, FCC Part 15 A & B, NEC Article 690, C22. 2 No. 107.1-01
(September 2001) , UL1699B Issue 2 -2013, CSA TIL M-07 Issue 1
-2013
UL 1741-2015, UL1998 (for functions: AFCI, RCMU and isolation
monitoring), IEEE 1547-2003, IEEE 1547.1-2003, ANSI/IEEE
C62.41, FCC Part 15 A & B, NEC Article 690-2014, C22. 2 No.
107.1-01 (September 2001) , UL1699B Issue 2 -2013, CSA TIL
M-07 Issue 1 -2013
PROTECTIVE DEVICES STANDARD WITH ALL PRIMO MODELS
AFCI & 2014 NEC Ready Yes
Ground Fault Protection with Isolation Monitor
Interrupter
Yes
DC disconnect Yes
DC reverse polarity protection Yes
N
W
S
E
INTERFACES STANDARD WITH ALL PRIMO MODELS
Wi-Fi*/Ethernet/Serial Wireless standard 802.11 b/g/n / Fronius Solar.web, SunSpec Modbus TCP, JSON / SunSpec Modbus RTU
6 inputs or 4 digital inputs/outputs External relay controls
USB (A socket) Datalogging and/or updating via USB
2x RS422 (RJ45 socket) Fronius Solar Net, interface protocol
Datalogger and Webserver Included
*The term Wi-Fi® is a registered trademark of the Wi-Fi Alliance.
3) Inverter #1 & 2 DataMissouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
13. SE_ToW_EN_US_0415 1/2
FRONIUS LIMITED WARRANTY
TERMS AND CONDITIONS
valid from: 10/15/2015
These limited warranty terms and conditions apply to original
installation of Fronius inverters in the United States of
America. The warranty agreement is concluded between
Fronius and the warranty holder (owner of the installed
system).
Content of the warranty:
Fronius Warranty Plus/Warranty Extension Plus
The Fronius Warranty Plus/Warranty Extension Plus covers
the costs of materials, servicing and transport under the
terms and conditions indicated below.
Fronius Warranty/Warranty Extension
The Fronius Warranty/Warranty Extension covers the costs
of materials under the terms and conditions indicated below.
Duration of warranty:
In each case the warranty period begins the day that the
products leave the Fronius factory.
Fronius string inverters (wall-mounted devices)
Fronius string inverters are supplied with a 10-year Fronius
Warranty Plus.
Fronius central inverters (free-standing devices)
Fronius central inverters are supplied with a 5-year Fronius
Warranty Plus.
Fronius Rapid Shut-down Box (RSB)
Fronius Rapid Shut-down boxes are supplied with a 5-year
Fronius Warranty Plus.
Warranty services:
If a fault should occur during the Fronius warranty period and
the fault is covered by the limited warranty terms and
conditions, Fronius reserves the right to
make the corresponding spare parts available,
make an equivalent replacement device available,
repair this fault at its premises or on the customer's
premises,
or have these services carried out by a suitably-trained
Fronius Service Partner.
Materials
"Materials" means that, during the warranty period, Fronius
will bear the cost of materials (spare part or replacement
device excluding labour costs) associated with the warranty
service.
Servicing
The warranty covers the labour costs associated with the
materials, provided that these are incurred by Fronius itself
or a Fronius Service Partner (service fee).
Other incidental costs (such as travel costs, installation costs,
if these exceed the Fronius service fee, customs duties, etc.)
are not covered by the warranties.
Transport
National transport costs are covered by the Fronius Warranty
Plus and Fronius Warranty Extension Plus, provided that
these are incurred in accordance with the standard claim
procedures with the Fronius Service Provider. Fronius will
not bear the costs of any unjustified or express deliveries.
General provisions
Devices or components are to be returned in the original or
equivalent packaging. Fronius retains ownership of
replacement devices and components inside or outside of
the warranty/warranty exclusion until the faulty parts/devices
have been received. In all cases ownership of the faulty
device/parts is transferred to Fronius when the replacement
device is received. If the faulty device/parts is/are not
returned to Fronius within 60 days, they will be charged to
the installer at the current replacement prices.
Fronius Warranty Extension/Warranty Extension Plus
An extended warranty can be purchased up to 30 months
after dispatch by Fronius. Fronius may reject orders received
later. The extended warranties only apply to Fronius
inverters unambiguously identified by their serial number.
It is possible to extend the warranty to 10, 15 or 20 years
from dispatch by Fronius.
Considerations when making a warranty claim
First contact an installer, who will then contact Fronius if
necessary.
The Fronius warranty procedure must be strictly adhered to
in the event of a warranty claim. This is the only way of
ensuring that the warranty services remain free of charge for
the warranty holder.
The purchase invoice, serial number of the device and start-
up report (the date on which the device was
provided/commissioned and report from the power supply
company), as well as proof of payment of the warranty
extension fee, are required for warranty claims. The
purchase price must have been paid to Fronius in full in order
for the warranty service to be provided.
When devices or components are replaced, the remaining
warranty period is transferred to the replacement device or
4) Inverter #1 & 2 WarrantyMissouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
14. SE_ToW_EN_US_0415 2/2
replacement component. This is automatically registered at
Fronius. A new certificate is not issued.
If servicing is carried out on site, the client must guarantee
unrestricted access to the Fronius inverters. If necessary, the
warranty holder must make the equipment required by the
applicable health and safety regulations available free of
charge.
Scope and validity of the warranty
The Fronius warranties apply only to Fronius products that
have been identified unambiguously by their serial number.
These must be appropriately certified for the country of
installation. The other components of the photovoltaic
system as well as the system add-ons, system monitoring
and data communication components, any accessories, and
pre-production devices are excluded from the warranty.
These components fall under the corresponding provisions
of the applicable General Delivery and Payment Conditions
of Fronius.
Exclusions from the Fronius warranties
Failure to observe the operating instructions, installation
instructions or maintenance procedures.
Improper installation
Improper commissioning
Improper transportation
Improper or incorrect operation
Inadequate ventilation of the device
Any work performed on the device by companies or
persons that have not been authorised by Fronius
Failure to observe safety rules and installation standards
Force majeure (storm, lightning, overvoltage, fire, etc.)
Damage to the Fronius inverter caused by other components
in the photovoltaic system or damage that does not impair
the function of the Fronius inverter ("cosmetic flaws") is also
excluded from the warranty.
The warranty does not cover travel and accommodation
expenses as well as on-site assembly and installation costs,
if these exceed the service reimbursement paid to the
installer by Fronius depending on the service and agreement.
Changes to the existing PV system, in-house installation and
similar or the time involved and the costs incurred are not
covered by the warranty.
Due to technological progress, the equivalent replacement
or new device provided may not be compatible with the
system monitoring or other components installed on site (e.g.
Fronius DATCOM). The warranty does not cover the
expenses and costs incurred as a result of upgrading system
monitors or other components of the PV system.
A claim for compensation cannot be made for energy that
has not been fed into the grid or energy that has not been
consumed in-house, etc.
Fuses and other wearing parts are excluded from the
warranty.
Other legal information
SELLER DISCLAIMS ALL IMPLIED WARRANTIES AND
SIMILAR OBLIGATIONS (OTHER THAN THAT THE
GOODS WILL BE NEW AND GOOD TITLE) INCLUDING
BUT NOT LIMITED TO THOSE OF FITNESS FOR A
PARTICULAR PURPOSE, AND MERCHANTABILITY,
WHETHER OTHERWISE ARISING BY LAW, CUSTOM,
USAGE, TRADE PRACTICE, COURSE OF DEALING, OR
COURSE OF PERFORMANCE. There are no warranties
which extend beyond those express warranties contained in
the Agreement. Buyer affirms that it has not relied upon
Seller’s skill nor judgment to select or furnish the Goods for
any particular purpose beyond the specific express
warranties in the Agreement. Seller does not warrant the
Goods will comply with the requirements of any safety or
environmental code or regulation of any federal, state,
municipality or other jurisdiction beyond the specific express
warranties in the Agreement. Seller does not warrant that
the Goods will operate with any accessories or within any
system not sold under the Agreement and Seller’s warranty
is limited to the operation of the Goods in a stand-alone
mode. Some countries, states, or provinces do not allow the
exclusion or limitation of implied warranties or the limitation
of incidental or consequential damages for certain products
supplied to consumers, or the limitation of liability for
personal injury, so such limitations and exclusions may be
limited in their application to an end user and others. When
the implied warranties are not allowed to be excluded in their
entirety, they will be limited to the duration of the applicable
written warranty. The warranty gives specific legal rights
which may vary depending on local law.
Other legal warranty or liability claims against Fronius remain
unaffected by this warranty.
In the event of such claims, please contact the vendor of your
device.
Our General Delivery and Payment Conditions under "Legal
information" on our website (www.fronius.com) also apply.
Previously valid warranty conditions are replaced by these
conditions. Fronius reserves the right to make changes to
the warranty process at any time.
Current and detailed information about warranty terms and
conditions can be found on our website at
www.fronius.com/solar/warranty
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
15. Inverter@Huawei.com
HUAWEI TECHNOLOGIES USA Inc. HQ: 5700 Tennyson PKWY, Plano, Tx 75024
Tel.: 214-919-6000 TAC Line:1-877.4HUAWEI (1-877-448-2934) (7*24)
www.huawei.com/us
SUN2000-30KTL-US
Input current
check circuit
DC
Switch
Input
EMI
Filter
DC SPD
MPPT Circuit1
MPPT Circuirt2
MPPT Circuit3
DC-AC
Converter
LC filter
Output
Isolation
Relay
Output
EMI
Filter
AC SPD
Efficiency Curve Circuit Diagram
Efficiency[%]
Load [%]
90.000%
91.000%
92.000%
93.000%
94.000%
95.000%
96.000%
97.000%
98.000%
99.000%
100.000%
0% 20% 40% 60% 80% 100%
560V
730V
850V
String Inverter (SUN2000-30KTL-US)
6 strings intelligent monitoring and 80% time saving for fault
detection
Real-time operation monitoring
Adaptive Edge MPPT for fast tracking
Smart
Max. efficiency 98.6%, CEC efficiency 98.0%
Saving AC cable investment up to 20% without N-Line
Efficient
Arc fault detection (according to UL 1699B)
Integrated DC disconnect, safe and convenient for maintenance
Ground fault protection
Category C surge arrester for both DC and AC
Safe
Warranty up to 25 years
No need for external fan with natural cooling technology
Outdoor application of NEMA 4
Category C surge arrester for both DC and AC
Reliable
5) Inverter #3 DataMissouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
16. Inverter@Huawei.com
HUAWEI TECHNOLOGIES USA Inc. HQ: 5700 Tennyson PKWY, Plano, Tx 75024
Tel.: 214-919-6000 TAC Line:1-877.4HUAWEI (1-877-448-2934) (7*24)
www.huawei.com/us
Technical Specifications SUN2000-30KTL-US
Efficiency
Max. Efficiency 98.6%
CEC Efficiency 98.0%
Input
Max. DC power 30,800 W
Max. Input Voltage 1,000 V
Max. Current per MPPT 25A
Min. Operating Voltage 200 V
MPP Voltage Range @ Full Load 560 V~850 V
Rated Input Voltage 720 V
Max. Number of Inputs 6
Number of MPP Trackers 3
Output
Rated AC Output Power 30,000 W
Max. AC Output Power 33,000 VA
Max. Active Power (cosφ=1) 30,000 W
Rated Output Voltage 277V/480V, 3W+PE/3W+N+PE
AC power frequency 60 Hz
Max. Output Current 40 A
Adjustable Power Factor 0.8 LG ... 0.8 LD
Max. Total Harmonic Distortion ＜3%
Protection
Input-side Disconnection Device Yes
Anti-Islanding Protection Yes
AC Over Current Protection Yes
DC Over current Protection Fuseless
DC Reverse-polarity Protection Yes
PV-array String Fault Monitoring Yes
DC Surge Arresters Category C
AC Surge Arresters Category C
Insulation Monitoring Yes
Residual Current Detection Yes
Communication
RS485 Yes
USB Yes
General
Dimensions（W×H×D） 550×770×270mm (21.7×30.3×10.6inch)
Weight 55 kg (121 lb)
Operation Temperature Range -25 °C ~ 60 °C (-13°F - 140°F)
Cooling Natural Convection
Operating Altitude 4,000 m (13,123 ft)
Relative Humidity（Non-condensing） 0~100%
DC Connectors Amphenol H4
AC Connectors Waterproof PG Terminal + OT Connector
Degree of Protection NEMA 4
Self-consumption at Night < 1 W
Topology Transformerless
Noise Emission 33 dB
Warranty 10 years, 15/20/25 years optional
Standards Compliance
Safety/EMC UL 1741, UL 1699B, UL 1998, IEEE 1547, CSA C22.2 #107.1-01, FCC Part 15
Grid Code IEEE 1547, IEEE1547.1
String Inverter (SUN2000-30KTL-US)
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
25. DISTRIBUTION AUTO
K-FACTOR RATED
ENERGY EFFICIENT
SHIELDED
ENCAPSULATED
DISTRIBUTION AUTO
K-FACTOR RATED
ENERGY EFFICIENT
SHIELDED
ENCAPSULATED
DISTRIBUTION AUTO
K-FACTOR RATED
ENERGY EFFICIENT
SHIELDED
ENCAPSULATED
Missouri Sun Solar: Greenfield Schools Solar Projects Custom Dry-Type Transformer
p. 1 / 5Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW 9) Transformer Data
26. Rex Power Magne cs,
established in 1972 is an ISO 9001
registered leading manufacturer
of CSA cer fied and UL listed
custom dry type Transformers.
Rex is driven by technology,
innova on, and customer
service, and has a track record of
sustained profitable growth.
With a central and integrated
engineering, manufacturing, and
customer service facility located
just north of Toronto, Ontario,
Canada, and warehouses
throughout Canada and the
United States, the company
offers a broad range of dry type
power magne c products to
markets throughout North
America and interna onally.
The Rex product line includes
custom designed specialty
transformers, Power Transformers
up to 15 MVA and 35,000 Volts,
distribu on transformers,
reactors, autotransformers, control
and machine tool transformers,
custom enclosures, custom cut
electrical steel cores, and other
power magne c products and
services. Supported by considerable
and sustained investment in
research and development,
new and automated equipment,
and efficient processes Rex Power
Magne cs con nually expands
and enhances its product and
service offering.
We pride ourselves: firstly in our
superior delivery responsiveness
supported by our passion for
customer service and our ver cally
integrated in-house design,
manufacture, and tes ng
capabili es; and secondly in our
Technology leadership supported
by our industry leading R&D effort,
engineering exper se, technical
competence, and manufacturing
know-how.
50 – 50 Cycles (Hz)
Other frequencies also available
E – Special Enclosure
EP – Encapsulated Transformer (page 11, 12)
K – K-Factor Rated (K4, K13, K20 or other)
M – Special Moun ng Brackets
P – Special Paint
S – Electrosta c Shield (see page 14)
T – Special Temperature Rise
For an unlisted requirement, use ‘X’
A – 120
A1 – 115
A2 – 110
B – 208
C – 240
C1 – 230
C2 – 220
D – 277
E – 347
F – 380
G – 416
G1 – 400
H – 480
H1 – 460
H2 – 440
J – 600
J1 – 575
J2 – 550
K – 120/240
K1 – 115/230
K2 – 110/220
L – 240/480
L1 – 230/460
L2 – 220/440
M – 208Y/120
N – 416Y/240
N1 – 400Y/231
P – 480Y/277
P1 – 460Y/266
P2 – 440Y/254
Q – 600Y/347
Q1 – 575Y/332
Q2 – 550Y/318
R – 380Y/220
S – 240Y/139
S1 – 230Y/133
S2 – 220Y/127
For an unlisted voltage, use ‘X’
Page
Steps for Selec ng Transformers ……………………………………………………………………….. 2
Construc on, Approvals, Tes ng, and Op ons ……………………………………………………3
Standard Specifica ons ……………………………………………………………………………………... 4
Transformer Terms and Defini ons …………………………………………………………………….5
Single-Phase Isola on Transformers…………………………………………………………………….6
Three-Phase Isola on Transformers…………………………………………………………………….7 & 8
Three-Phase Autotransformers …………………………………………………………………………..9 & 10
Encapsulated Type Transformers ………………………………………………………………………..11 & 12
Green Star Transformers …………….……………………………………………………………………...13
Electrosta cally Shielded Type Transformers …………………………………………………….. 14
K-Factor Rated Transformers for Non-Linear Loads …………………………………………....15
Drive Isola on Type Transformers (DIT’s) ………………………………………………………….. 16
Other Common Configura ons and Wiring Diagrams ………………………………………… 17
General Terms and Condi ons …….………………………………………………………………………17
Rapid Response Quota on Fax Sheet ……………………………………………………………...... 18
Primary and Secondary Voltage Le er Codes:
For applicable models only:
Z – Standard efficiency (CSA C802.2, NEMA TP-1)
Z2 – Green Star Premium (CSL-2 efficiency)
Z3 – Green Star Ultra Premium (CSL-3)
For special requirements:
use ‘Z2+’ for NEMA Premium Equivalent
or ‘X’ for other requirements
E ciency Level:
CATALOG NUMBERING SYSTEM
TABLE OF CONTENTS
Special Requirement Codes:
B C 300 J M S1 Z2E3R- / /.../ /
R – 3-Phase Autotransformer
M – 1-Phase Autotransformer
B – 3-Phase Isola on/Distribu on
S – 1-Phase Isola on/Distribu on
D – 3-Phase Drive Isola on
C - Copper Windings
A - Aluminum Windings
kVA
Primary Voltage Designa on
Secondary Voltage Designa on
Special Requirement Codes
Efficiency Level
REX POWER MAGNETICS DISTRIBUTION TRANSFORMERS
Custom Transformer: BA 125 P - M / Z3
p. 2 / 5Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
27. CONSTRUCTION, APPROVALS, TESTING, AND OPTIONS
•
•
•
•
All Rex three-phase transformers ulize three-legged
cores.
Only high quality grain oriented silicon steel is used.
Core steel is precision cut and stacked for reduced
noise and losses.
Cores are clamped with heavy steel brackets.
CORE
•
•
•
•
•
All coil windings are of high quality magnet wire
(copper or aluminum are available).
Class 220°C insulaon is ulized throughout the coil
winding process.
All Rex transformers are designed with substanal
cooling ducts for eecve cooling.
Every coil is impregnated and baked in polyester resin
varnish.
Standard ±5% or ±2x2.5% taps are provided on all
isolaon type transformers.
COILS
•
•
•
•
Standard enclosures are constructed of heavy gauge
steel.
Venlaon openings are arranged so that each
standard enclosure is suitable for either NEMA or CSA
Type 1, Type 2, or Type 3R applicaons.
All enclosures are designed to minimize the possibility
of accidental contact with live parts and to restrict the
access of falling parcles into the transformer.
All Rex standard enclosures are nished in ASA 61
grey powder coang.
ENCLOSURES
UL APPROVAL
Rex transformers are UL Listed File No. E108255.
Rex transformers are manufactured in accordance with
the requirements of CSA Standard C22.2 No.47 and cered
under File No. LR34493.
CSA APPROVAL
Rex Power Magnecs produces and tests all products in
full compliance with the requirements of CSA Z299.3 and
ISO 9001 quality assurance programs. All Rex Power
Magnecs transformers are tested as per the requirements
of CSA standard C9 M1981.
QUALITY ASSURANCE AND TESTING
•
•
•
•
Temperature Rise test
Paral Discharge (Corona) test
Basic Insulaon Impulse (BIL) test
Sound Level test
OPTIONAL TESTS AVAILABLE
Enclosures: NEMA and CSA
Type 2: Venlated, indoor, drip proof (Rex standard)
Type 3R: Venlated, indoor or outdoor, weather resistant,
sprinkler proof when the angle between sprinkler
heads and opening does not exceed 45 degrees
from vercal
Type 4: Non venlated, indoor or outdoor, waterght
(protecon against splashing and hose directed water)
Type 12: Non venlated indoor industrial dust- ght and
drip proof
AVAILABLE OPTIONS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Epoxy impregnated windings
Epoxy cast coil designs
50 Hz designs (or other frequencies when specied)
Any non standard voltage
Special conguraons: delta-delta, zig-zag, others
Special impedance designs
Temperature sensing devices
Mulple windings
Special tap arrangements
Low-audible-noise designs
Tropicalizaon
Special paint available upon request
An-vibraon pads (all transformers have standard
internal vibraon isolators, external pads are available)
Lightning and surge arrestors
Non-sinusoidal load designs
3
INSULATION SYSTEM
Maximum acceptable
temperature rise based on
an average ambient of 30°C
during any 24 h period and a
maximum ambient of 40°C
at any me.
Altude not to exceed
1000 m (3000 ).
Average windings temperature
(Measured by rise of resistance)
Hoest spot temperature rise
winding
Maximum acceptable windings
temperature
Rex transformers are manufactured with insulang
materials complying with CSA Winding Insulaon System
Class 220 as follows:
150°C
Class 220 is the highest insulaƟon level recognized by the
transformer industry.
180°C
220°C
p. 3 / 5Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
28. GREEN STAR, PREMIUM AND ULTRA PREMIUM TRANSFORMERS
CORE LOSSES
Core losses are mainly caused by the resistance of the iron
core to the magne c flux magne zing it. These losses can
be reduced by lowering the flux density, using higher
grade steel, special construc on and exac ng assembly
techniques.
LOAD LOSSES
Load losses are caused primarily by the resistance of the
winding conductors to the current which flows through
them. These losses can be reduced by lowering the
resistance of the windings and by lowering the temperature
rise of the unit.
In most cases, the core loss has the greater effect on
total losses. Since core losses are present at all mes the
transformer is energized while winding losses are
propor onal to transformer load.
CORE STACKING METHODS
Bu -Lap Cut Core:
Mitre or Step-Lap Mitre Cut Core:
UnicoreTM
Distributed Gap Core:
Rectangular strips of high grade grain
oriented silicon steel arranged to minimize core reluctance
to flux.
Mitre cuts at corners
reduces flux crowding aiding in efficiency. Step overlapping
further reduces losses at transi on spots.
A highly specialized
machine precisely bends core steel core steel to a shape
that gives the flux a con nuous path, maximizing the
grain orienta on of the steel.
13
GREEN STAR TRANSFORMER BENEFITS
Rex Green Star transformers that are built to a specified
80°C or 115°C rise have enhanced overload capability.
They can be operated at 150°C (30% and 15% overloaded,
respec vely, without reducing life expectancy or service
reliability.
Download and use our free calcula on tool:
www.rexpowermagne cs.com
The Rex Power Magne cs website
features a free efficiency calcula on
tool, which helps analyze the
economic payback for your specific
applica on, taking into account the
cost of electricity and the percentage-
loading. Also, it can help you fine
tune the no-load and load losses
you would like to specify to our
engineering department.
APPLICATION
As energy prices rise, it is impera ve to reduce the
opera ng costs of electrical systems. All transformers have
losses that appear in the form of heat. Transformers
designed for temperature rises 80°C or 115°C will operate
cooler, leading to lower losses, longer life expectancy,
lower opera ng costs and significantly enhanced overload
capabili es.
Consult the Rex Power Magne cs
Guide on How to Compare
Transformers for Maximum Value
brochure for more informa on.
This guide helps understand the
payback offered by high efficiency
transformers, and assists in
selec ng the appropriate efficiency
level for minimiza on of total
cost of transformer ownership.
Available online at:
www.rexpowermagne cs.com
To meet NEMA TP-1 & CSA C802.2 transformer efficiency
standards, transformer cores are made with higher grade
silicon steel, constructed with special miter arrangements,
and winding resistance is reduced to minimize losses. This
is the currently legislated e ciency standard.
Green Star Energy E cient Transformer
Meets or exceeds NEMA TP-1 &
CSA C802.2 (CSL-1) e ciency requirements
G
Green Star Ultra Premium
Energy E cient Transformer
Meets or exceeds CSL-3 e ciency guidelines
Green Star Ultra-Premium transformers are the cu ng
edge in design and materials, which result in extremely
low core and load losses.
Green Star Premium transformers are one step ahead of
the currently legislated NEMA TP-1 and CSA C802 levels.
For many customers, these very efficient units are a smart
choice which offer payback in electricity savings, while
keeping one step ahead of the standard for efficiency.
Green Star Premium Energy
E cient Transformer
Meets or exceeds CSL-2 e ciency guidelines
p. 4 / 5
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
29. CAT DATE: 11/11
Our 145,000 sq. . design, manufacturing, and customer service facility in Concord, north of Toronto, Ontario
Contact and Sales info:
Tel 905.695.8844 or Fax 905.695.8855
TOLL FREE USA/CANADA 1-800-387-2840
E-mail: sales@rexpowermagne cs.com
65 Basal c Road, Concord, ON, L4K 1G4
Contains up to date informa on on:
• Drawings and engineering speci ca ons
• Selec on and e ciency calcula on tools
• Ordering informa on
• Warranty and terms & condi ons
OUR FULL PRODUCT RANGE:
• Power Transformers (Up to 15 MVA — 35 000 V)
Cast Coil, VPE and VPI Construc on
Substa on Type complete with primary disconnects
Trac on Power, Rec fier, Crane Duty, Special Regula on,
Service Sta on Distribu on
• Control & Machine Tool Transformers (50 VA to 7500 VA)
Enclosed, Open Style, or Po ed
DIN Rail Mountable Units
• Specialty Type and Special Voltage Transformers
K-Rated, Electrosta cally Shielded
Ultra Isola ng Mul ple Shielded
Harmonic Mi ga ng
Electromagne c Field Shielded
Epoxy Po ed, Hazardous Loca on
Marine Duty Types (with applicable cer ficates)
Mini Power Centres
High Efficiency and Ultra High Efficiency
On Line Tap Switching and Auto Voltage Regula ng Units
Hazardous-Loca on Transformers (Class 1, Div 2)
• General Purpose Transformers
Distribu on/Isola on, CE Marked Transformers
Autotransformers
Drive Isola on
Motor Star ng
• Reactors
Input and Output Reactors
Motor Guarding Transient Filters
DC Chokes, Saturable-Core Reactors
Inter-Bridge Reactors
High Voltage Iron Core or Air Core Reactors
• Enclosures
NEMA -1, -2, -3R, -4, -4x, -12
Stainless Steel and Special Paint
Custom Switchgear and Specialty Industrial Enclosures
• Switchgear Components
Low and High voltage Standoffs and Insulators
Surge (lightning) Arresters
• Transformer Tes ng, Refurbishment, and Repair
Replacement of windings, core, insula on, etc.
View or download all of our product catalogs and brochures from our website:
www.rexpowermagne cs.com
p. 5 / 5Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
30. 4/24/2015 Datasheet Burndy BIBS2503
http://ecat.burndy.com/Comergent/en/US/adirect/fci?cmd=DownloadDatasheet 1/1
On Line Catalog
BURNDY Catalog Number BIBS2503
UPC Number 781810223994
Description 250-10 ONE SIDED UNITAP
Status Active
Web Use
BURNDY Product Line
Dimensional
Width (in) 2.07
Hex Size (Key) 5/16
Length (in) 2.97
Height (in) 2.13
Electrical
Min Voltage Rating 600
General
Number of Ports 3
Number of Screws 3
Product Description
Aluminum Multiple Tap
Connector, Clear Insulated, 3 Port,
1 Sided Entry, 10 AWG-250 kcmil,
Al/Cu Rated
Conductor(s)
Aluminum Size (Range) 8 AWG-250 kcmil
Copper Solid Size (Range) N/A
Copper Stranded (Range) 10 AWG-250 kcmil
Physical
Type of Hardware Aluminum
Type of Plating Unplated
Insulation Type Plastisol
Plated (Yes or No) N
Product Material Aluminum
Approvals / Certifications
Rated for Direct Burial N
UL Listed Y
CSA Certified Y
ROHS Compatible Compliant
UL Recognized N
CULUS N
Industry Standards UL468A-468B
Documentation
BURNDY LLC - USA
47, industrial Park Drive
Manchester NH03109
BURNDY Technical Servcies
47, industrial Park Drive
Manchester NH03109
Hours: 8.00 AM - 5.00 PM
Monday - Friday
Phone: 000-346-4175
For further technical assistance, please contact us
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW 10) Linetap Data
31. The S-5-U clamp is our
most popular and versatile
clamp, fitting about 85% of
the standing seam profiles
in North America.
®
®
®
Therightwaytoattachalmostanythingtometalroofs!
S-5-UandS-5-UMini888-825-3432|www.S-5.com|
S-5-U Clamp
The S-5-U clamp is by far our most
popular and most versatile clamp.
It fits about 85% of the standing
seam profiles manufactured in North
America—including most structural and
architectural profiles. It can be used on
vertically oriented seams and, by rotating
the clamp 90 degrees, it can also be used
on most horizontal 2" seam profiles.
Its simple design, generous dimensioning,
and multiple hole orientations are what
make the S-5-U clamp so versatile for use
with the S-5!® snow retention products,
such as ColorGard®, as well as with other
heavy-duty applications.
Installation is as simple as setting the
specially patented round-point setscrews
into the clamp, placing the clamp on
the seam, and tightening them to the
specified tension. Then, affix ancillary
items using the bolt provided with the
product. Go to www.S-5.com/tools
for information and tools available for
properly attaching and tensioning S-5!
clamps.
S-5-U Mini Clamp
The S-5-U Mini is a bit shorter than the
S-5-U and has one setscrew rather than
two. The mini is the choice for attaching
all kinds of rooftop accessories: signs,
walkways, satellite dishes, antennas,
rooftop lighting, lightning protection
systems, solar arrays, exhaust stack
bracing, conduit, condensate lines,
mechanical equipment—just about
anything!*
*S-5! mini clamps are not compatible with, and should not
be used with S-5! SnoRail™/SnoFence™ or ColorGard® snow
retention systems.
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW 11) Attachment Data:
Fixed Roof and
Ballasted Roof
32. Please note: All measurements are rounded to
the second decimal place.
Distributed byS-5!® Warning! Please use this product responsibly!
Products are protected by multiple U.S. and foreign patents. Visit the website at www.S-5.com for
complete information on patents and trademarks. For maximum holding strength, setscrews should
be tensioned and re-tensioned as the seam material compresses. Clamp setscrew tension should be
verified using a calibrated torque wrench between 160 and 180 inch pounds when used on 22ga steel,
and between 130 and 150 inch pounds for all other metals and thinner gauges of steel. Consult the S-5!
website at www.S-5.com for published data regarding holding strength.
Copyright2015,MetalRoofInnovations,Ltd.S-5!productsarepatentprotected.
S-5!aggressivelyprotectsitspatents,trademarks,andcopyrights.Version052115.
The strength of the S-5-U clamp is in its simple design. The patented
setscrews will slightly dimple the metal seam material but not pierce it—
leaving the roof manufacturer's warranty intact.
S-5-U Mini Clamp
S-5-U Clamp
Note: Install both
setscrews on same
side of clamp.
1.50"
(38.00 mm)
0.90"
(23.00 mm)
0.40"
(10.00 mm)
1.50"
(38.00 mm)
M8 hole
located 1/2" (13.00 mm)
from edge of part
0.54"
(14.00 mm)
1.50"
(38.00 mm)
0.90"
(23.00 mm)
0.40"
(10.00 mm)
1.50"
(38.00 mm)
M8 holes centered
on part
0.54"
(14.00 mm)
1.18"
(30.00 mm)
2.00"
(51.00 mm)
Example Profiles
For horizontal seams under 0.65", do not use this clamp. Visit
www.S-5.com for more detailed information and proper
clamp usage.
The S-5-U and S-5-U Mini clamps are each furnished with
the hardware shown to the right. Each box also includes
a bit tip for tightening setscrews using an electric screw
gun. A structural aluminum attachment clamp, the S-5-U
is compatible with most common metal roofing materials
excluding copper. All included hardware is stainless
steel. Please visit www.S-5.com for more information
including CAD details, metallurgical compatibilities and
specifications.
The S-5-U clamp has been tested for load-to-failure results
on most major brands and profiles of standing seam
roofing. The independent lab test data found at
www.S-5.com can be used for load-critical designs and
applications. S-5!® holding strength is unmatched in the
industry.
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
33. FRONTLEFTBACK RIGHT
TOP
.59"
[15]
1.18"
[30]
.75"
[19]
M8-1.25 THREADED HOLE
.59"
[15]
.31"
[8]
3/8-24 THREADED HOLE
.75"
[19]
M8-1.25 THREADED HOLE
1.50"
[38]
.90"
[23]
1.50"
[38]
.40"
[10]
.54"
[14]
.48"
[12]
SCALE: 2X
The Right Way!
Notes
1. S-5-U MINI (HORIZONTAL)
2. S-5-U MINI (VERTICAL)
3. 3/8-24 X .8" ROUND POINT SETSCREW
4. M8-1.25 X 16MM HEX FLANGE BOLT
5. EXAMLE PROFILE
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
34. Therightwaytoattachalmostanythingtometalroofs!
S-5-PVKitandEdgeGrab™
888-825-3432|www.S-5.com|
S-5-PV Kit and EdgeGrab™
The concept of combining photovoltaic arrays with standing seam metal roofing is growing—and
for good reasons. A standing seam metal roof has a life expectancy consistent with that of framed
PV modules. A 30-year power source on a 40-year roof, along with zero-penetration technology,
creates the most sustainable roof system available with alternative power generation, all without
compromising the roof manufacturer's warranty!
The new S-5-PV Kit boasts an important breakthrough in PV mounting technology. It is one of
the first solar module mounting solutions in the industry to be listed to the new UL subject 2703,
a standard that covers both bonding and mounting. Furthermore, the S-5!® Mounting Disk has
gained an ETL Listing to UL 1703.*
The S-5-PV Kit features a groundbreaking new stainless steel mounting disk with twelve nodes
designed to ensure the module-to-module conductivity of anodized aluminum module frames.
This means it automatically provides a ground path in the module frame. No lugs or wire required
except to connect one string of modules to another and to ground the system. This connection
detail represents installed electrical cost savings of $6-$12 per unit. In most cases, the savings in
time and materials is sufficient to pay for the entire S-5-PV Kit and clamp setup.
Missouri Sun Solar: Greenfield High School & Jr. High, 230.88kW
35. Distributed byS-5!® Warning! Please use this product responsibly!
Products are protected by multiple U.S. and foreign patents. Visit the website at www.S-5.com for
complete information on patents and trademarks. For maximum holding strength, setscrews should
be tensioned and re-tensioned as the seam material compresses. Clamp setscrew tension should be
verified using a calibrated torque wrench between 160 and 180 inch pounds when used on 22ga steel,
and between 130 and 150 inch pounds for all other metals and thinner gauges of steel. Consult the S-5!
website at www.S-5.com for published data regarding holding strength.
Copyright2015,MetalRoofInnovations,Ltd.S-5!productsarepatentprotected.
S-5!aggressivelyprotectsitspatents,trademarks,andcopyrights.Version052115.
The S-5-PV Kit is a revolutionary new solution to attach solar PV panels
to standing seam metal roofs!
R
S-5-PV Kit
(UL and ETL Listed)
EdgeGrab™
(Not UL or ETL Listed)
R
0.47"
(12.00 mm)
1.50"
(38.00 mm)
Wire Zip Tie Slots
Module Placement Bevel Guide
Friction Reducing
Coated Stainless Steel
Universal PV Stud w/
M8 Integral Hex Nut
3.00"
(76.00 mm)
ETL Listed
Mounting Disc
Stud
Height
2.67"
(68.00 mm)
†
Hold Min/Max
1.18"-1.89"
(30.00-48.00 mm)
0.06"
(1.50 mm)
0.48"
(12.19 mm)
1.50"
(38.10 mm)
0.84"
(21.34 mm)
2.00"
(50.80 mm)
1.00"
(25.00 mm)
0.71"
(18.00 mm)
0.87"
(22.00 mm)
Wire
Management
Hooks
1 2 3
The S-5-PV Kit is furnished with the hardware shown at
right, excluding the attachment clamp, which is supplied
separately. (When ProteaBracket™ is used in conjunction with
the S-5-PV Kit, an additional nut is required during installation
to secure the universal PV stud and mounting disk to
ProteaBracket's slotted L-flange.) The S-5-PV Kit is compatible
with most common metal roofing materials, including brass.
The S-5!® EdgeGrab™ and S-5-PV Kit together accommodate
PV frame thicknesses 30–48 mm (if EdgeGrab's serrated
L-flange is positioned below the stud's hex nut) and 34–51
mm (if EdgeGrab's serrated L-flange is positioned above the
stud's hex nut).†
The embossed panel guide makes the module placement easier.
The mounting disk is multi-directional and rails are not required.
Four strategically placed under-disk hooks assist in wire
management. The PV grab ears that hold the solar panel in
place are broader to allow for ease of installation and precise
module engagement.
Accommodating module thicknesses between 30 and 51
mm, the S-5-PV Kit fits the majority of solar panels on the
market. Using the S-5! mini clamps, it fits most standing
seam metal roofs. When paired with other S-5! products, the
S-5-PV Kit and EdgeGrab will work on most exposed-fastened
and corrugated metal roofs. The standard grab is designed
to fit field conditions (two adjacent panels), while the new
EdgeGrab is designed specifically for end conditions.
Wind dynamics are complex; thus, each system should
be reviewed by a qualified licensed professional who
understands wind effects on metal roof design and
construction prior to purchase and installation. For more
detailed information including specifications, installation
instructions, and CAD drawings, visit www.S-5.com or your
S-5-PV Kit distributor.
The S-5-PV Kit continues to be
the easiest, most cost-effective
way to install solar panels directly
to standing seam metal roofs,
remaining the most popular
choice worldwide.
Please note: All measurements are rounded to the second
decimal place.
* Patents pending. Certain components featured in
illustration may not be UL listed.
Due to the variety of attachment needs, S-5-PV Kits are
sold separately from S-5! mini clamps. The S-5-PV Kit
fits only S-5! mini clamps, NOT standard clamps.
Listed to UL subject 2703.
ETL Listed to UL 1703.*
Please Note:
Dimensions of both the
Universal PV Stud and
the Mounting Disk are
identical between these
two illustrations.
Please note: The
assembly option in the
diagram to the right
illustrates the serrated
L-flange positioned below
the stud's hex nut.
S-5! clamp not included.
S-5! clamp not included.
Missouri Sun Solar: Greenfield High School Jr. High, 230.88kW
36. The Right Way!
.84
[21]
1.14
[29]
1.30
[33]
.48
[12]
1.56
[40]
ø 0.33
ø [8mm]
THRU HOLE
.66
[17]
1.09
[28]
.54
[14]
ø 0.33
ø [8mm]
THRU HOLE
1.50
[38]
.75
[19]
2.00
[51]
.73
[19]
1.00
[25]
LOWER EDGE COMPONENT
UPPER EDGE COMPONENT
6000 SERIES ALUMINUM
6000 SERIES ALUMINUM
Ø .33
[Ø 8]
Ø 3.00
[Ø 76]
1.13
[29]
.035
[1]
.25
[6]
.22
[6]
3 MOUNTING DISC
300 SERIES STAINLESS
F D
J
H
P
K
60°
W
A
UNIVERSAL PV STUD
300 SERIES STAINLESS
H
E
h
15 - 25
A
W
B
M8 HEX FLANGE NUT
300 SERIES STAINLESS
1.90
[48]
1.18
[30]
2.02
[51]
1.33
[34]
EDGE ASSEMBLY CONFIGURATION (30MM - 48MM)
Scale: 1:1.5
EDGE ASSEMBLY CONFIGURATION (34MM - 51MM)
Scale: 1:1.5
1.75
[44]
.88
[22]
.71
[18]
.87
[22]
ø 0.33
ø [8mm]
THRU HOLE
1.50
[38]
.75
[19]
2.52
[64]
MID GRAB ASSEMBLY CONFIGURATION (26MM - 64MM)
Scale: 1:1.5
1.02
[26]
S-5-PV 30 MID GRAB
6000 SERIES ALUMINUM
S-5-PV 30 EDGE GRAB
EST ASSEMBLY WEIGHT: 0.214 LBS
S-5-PV 30 MID GRAB
EST ASSEMBLY WEIGHT: 0.20 LBS
S-5-PV EDGE GRABMissouri Sun Solar:
Greenfield High School
Jr. High, 230.88kW
37. DynoRaxx® Evolution delivers a tool-less ballasted racking system for mounting
PV solar panels on flat roofs and surfaces. The proprietary design of the DynoRaxx®
ballasted-racking system has been created to simplify and speed installation without
compromising quality or performance. With DynoRaxx® Evolution FR, buying commercial
solar panel racking has never been more cost-effective.
ev•o•lu•tion
noun e˘v´
: a process of continuous change
from a lower, simpler state,
to a higher, more complex,
or better state
: growth
e eloo´sh n—
www.dynoraxx.com Phone: 1.866.620.2410 sales@dynoraxx.com
Three Components No Tools Needed
Universal Design Rugged Construction
Space-Saving Reverse Base protecting / Non-penetrating
Basket Design
Innovative Design
• Fiberglass
• Proprietary racking enables fast installation in less than half the time of other systems
• No tools needed for assembly—one-step pivot clamp secures panels to racking
• Versatility to accommodate all framed PV solar panels on the market
• Eliminates need to penetrate roof with fasteners on most installations
• Smaller footprint than competitive systems saves roof space and adds flexibility
• 10° tilt available
• Elevated system—does not impede water drainage
• Non-corrosive
• No thermal expansion
Evolution FR
Missouri Sun Solar: Greenfield High School Jr. High, 230.88kW
38. 6500 Sheridan Drive, Suite 120
Buffalo NY 14221
Phone: 1.866.620.2410 Toll Free Fax: 1.866.807.7882
www.dynoraxx.com
DynoRaxx® Evolution Warranty
• DynoRaxx® Evolution carries a 10-year limited material and workmanship
warranty.
• Contact us for complete details on the DynoRaxx® warranty.
ARRA and Ontario FIT Compliant
Rugged Construction
• Baskets –fiberglass
• Rails – fiberglass
• Clamps – 304 stainless steel
Easy Installation
• Initial measurement and chalk line needed for placement of first row
• Precision components require no field measuring
• Assembles without tools
• Save time and labor to install more modules per hour
High Performance
• PE Certified
• ASCE 7-05 compliant
• IBC 2006 compliant
• Wind tunnel tested
Fast Turnaround
• No special orders — ships quickly upon receipt of order
• Racking is palletized — no special shipping requirements
• Tool-less design
Cost-Savings
• Fewer man hours to install
• Baskets stack like cups — Huge Shipping Savings
• A superior, cost-effective solution
Stack for Shipping
Three Major Components
Tool-less Design
Missouri Sun Solar: Greenfield High School Jr. High, 230.88kW
