Cochrane Supply's 2016/2017 Burner Book | Flame Safeguard & Burner Boiler Building Controls for Commercial & Industrial Applications

www.cochranesupply.com
CONTROLSFORCOMMERCIAL&INDUSTRIALBURNERBOILERAPPLICATIONS
BURNER
BOOK
2016/2017

sales@cochranesupply.com2
CELEBRATING50YEARS
Cochrane Supply & Engineering was founded in 1967 and is
proud to be celebrating our 50th Anniversary come 2017!
Cochrane Supply has grown into a multi-award-winning
company and a Leading Industrial IoT and Building
Controls Supplier. Cochrane Supply is pleased to continue
to be your source of building controls products, technology,
and information. Representing the industry’s top manufacturers,
Cochrane Supply’s diverse product lines blend innovation
and solutions for successful facility management when it
comes to HVAC, security, refrigeration, lighting, and more.
Our customer-centric staff has been connecting integrated
building systems to the internet for more than 15
years, staying at the forefront of smart building controls
solutions and leveraging the growing possibilities of the
Internet of Things (IoT). Whether it’s a project for a new
building, or a retrofit for a current one, Cochrane Supply is
your source for information and building automation controls.
Proudly serving you with six convenient locations: Madison
Heights (MI), Redford (MI), Grand Rapids (MI), Louisville
(KY), Toledo (OH), and opening soon: Cleveland (OH)!
We invite you to save the date to celebrate our
golden milestone with us as well as to attend Cochrane
Supply’s bi-annual smart building conference on June
8th-9th, 2017. CONTROLS-CON will explore the latest
technologies and possibilities of building controls and
the Industrial Internet of Things during this fast-paced,
education-packed conference at MotorCity Casino Hotel
in Detroit, MI. Subscribe to conference news and updates
at www.ControlsCon.com.
MADISONHEIGHTSREDFORDGRANDRAPIDSTOLEDOLOUISVILLECLEVELAND

www.cochranesupply.com 3
BURNERBOOKPROMOTION
Cochrane Supply is pleased to present the
2016/2017 Burner Book promotional event!
Earn prizes for the purchase of Flame Safeguard
products at any one of our counters November
1st, 2016 through February 28th, 2017.*
FOR COUNTER ORDERS:
• Over $500.00, you will have your choice of
a Cochrane Supply Hat (either a Camo Fleece
Beanie or Camo Ball Cap), a Neck Gator, or a
$5 Tim Hortons Gift Card.
• Over $1,000.00, you will have your choice of
a Cochrane Supply Buck Bantam BBW Camo
Pocket Knife or a $10 Lowes Gift Card.
• Over $1,500.00, you will have your choice of
a Cochrane Supply Poly Fleece Camo Hoodie
with Zippered Pockets or a $25 Visa Gift Card.
*For the order to qualify for the promotion, it will
have to contain a Flame Safeguard Product and be
purchased at a Cochrane Supply counter. Example
of products that qualify: FSG Programmer, FSG
Relay, Gas Valves, Pressure Switches, Amp Cards,
Flame Sensors. Some prizes have limited quantities
available and are while supplies last.
BURNER BOOK PROMOTIONTABLE OF CONTENTS
flame safeguard controls
pg. 4-5
flame safeguard
pg. 6-7
flame sensors
pg. 8
combustion efficiency
pg. 9
gas train controls
pg. 10
gas valves
pg. 11
gas pressure switches
pg. 12
gas regulators & controls
pg. 13-14
oil meters
pg. 15
combustion analyzers
pg. 16-17
line card
pg. 18
cochrane tech services
pg. 19

FLAMESAFEGUARDCONTROLS
primary fsg relays
programmer fsg relays
RM7890 Primary Controls
Replaces RA890F,G,H, & Requires Q7800 Subbase & R78 Amplifiers
RM7890A1015 Automatic Primary Relay
RM7890B1014 Automatic Primary Relay, Shutter Drive
RM7890B1048 Enhanced Primary with VPS**
RM7895 Primary Controls
Replaces R7795A,B—R4795A,D & Requires Q7800 Subbase, R78A Amplifiers & ST Purge Cards
RM7895A1014 Intermittent Primary Relay
RM7895B1013 Intermittent Primary Relay with Air Flow Switch Check
RM7895C1012 Interrupted Primary Relay
RM7898A1000 Enhanced Primary with VPS**
RM7838A and B Semi-Automatic Primary Controls
Replaces R4138, Requires Q7800 Subbase, R78 Amplifiers & ST Purge Cards
RM7838A1014 Semi-Automatic Primary Relay with Display
RM7838B1013 Enhanced Primary Relay with Display
RM7840 Programmer FSG Relay
Replaces R4140 & Requires Q7800 Subbase, R78 Amplifiers, ST Purge Cards
RM7840E1016 Relay Module, 4-Wire Modulation, Proven High/Low Fire, ESP*
RM7840G1014 Relay Module, 4-Wire Modulation, Proven Low Fire
RM7840L1018 Relay Module, 4-Wire Modulation, Proven High/Low Fire
RM7840M1017 Relay Module, On/Off, Proven Low Fire
RM7840L1075 Enhanced Programmer with Purge & VPS**
RM7800 Programmer FSG Relay
Replaces BC7000 (includes keypad) & Requires Q7800 Subbase, R78 Amplifiers, ST Purge Cards
RM7800E1010 Relay Module with Keypad, 4-Wire Modulation, Proven
High/Low Fire, ESP*
RM7800G1018 Relay Module with Keypad, 4-Wire Modulation, Proven Low Fire
RM7800L1012 Relay Module with Keypad, 4-Wire Modulation, Proven
High/Low Fire
RM7800M1011 Relay Module with Keypad, On/Off, Proven High/Low Fire
RM7800L1087 Enhanced Programmer with Keypad & VPS**
*ESP = Energy Savings Prepurge **VPS = Valve Proving System
honeywell
S7800A1142
Enhanced Keyboard
Allows for programming
the VPS and post purge
as well as configuring of
S7830 expanded annun-
ciator terminals to match
user system drawings,
providing a valuable
troubleshooting aid. A
“Call Service” business
card alpha / numeric
feature was also added,
which is passcode protected.
S7999B System Display
The new S7999B
system display allows
you to commission the
ControLinks Fuel Air
Control System using
touchscreen with four color
graphics. This eliminates
need for a laptop or PC
for commissioning.
Diagnostic information can
be accessed for ControLinks
7800 SERIES Controls
using this display.
Compatible with:
• ControLinks
• 7800 Series
• R7140 Burner Controls
SLATETM
Introducing the revolutionary integration of configurable
safety and programmable logic in a single combustion
equipment management platform.

FLAMESAFEGUARDCONTROLS
plug-in purge timer card
flame signal amplifiers
Q7800A1005 Universal Wiring Subbase, Panel Mounting
Q7800B1003 Universal Wiring Subbase, Wall Mounting
Use with RM7800, RM7840, RM7895, RM7838 Relay Modules
Part Number Prepurge Timing
ST7800A1005 2 seconds
ST7800A1070 2.5 minutes
R7847A1025 Green, Rectification, 0.8 to 1 Second Response Time
R7847A1033 Green, Rectification, 2 to 3 Second Response Time
R7847B1023 Green, Rectification, Dynamic AMPLI-CHECKtm 0.8 to 1 Second Response Time
R7847B1031 Green, Rectification, Dynamic AMPLI-CHECKtm 2 to 3 Second Response Time
R7847C1005 Purple, Ultraviolet, use with Purple-Peeper, Dynamic AMPLI-CHECKtm 2 to 3 Sec.
Resp. Time
R7848A1008 Red, Infrared, 2 to 3 Second Response Time
R7849A1015 Purple, Ultraviolet, 0.8 to 1.0 Second Response Time
R7849A1023 Purple, Ultraviolet, use with Mini-Peeper, 2 to 3 Second Response Time
R7849B1013 Purple, Ultraviolet, use with Mini-Peeper, Dynamic AMPLI-CHECKtm 0.8 to 1 Sec.
Resp. Time
R7849B1021 Purple, Ultraviolet, use with Mini-Peeper, 2 to 3 Second Response Time, Circuitry Self-
Test
R7851B1000 White, Ultraviolet, Dynamic AMPLI-CHECKtm, 2 to 3 Second Response time
R7852A1001 Red /White, Infrared, 2 to 3 Second, Response Time
R7861A1026 Purple, Ultraviolet, 2 to 3 Second Response Time used with C7061 Detector
R7886A1034 Blue, Ultraviolet, Dynamic SELF-CHECK, 0.8 to 1 Second Response Time, Adjustable
Sensitivity
R7886A1001 Blue, Ultraviolet, Dynamic SELF-CHECK, 2 to 4 Second Response Time, Adjustable
Sensitivity

FLAMESAFEGUARD
primary fsg relays
Micro M Series
Replaces UVM, TFM, M Series II
Chassis
MEC120 120VAC with Standard Plug-in Board
Programmer Modules
MEP100 Relight Operation, 10 Second, PTFI
MEP230 Selectable Purge, PTFI Timing, Recycle or Non-Recycle Post
Purge, Prove Air Open at Start
Amplifier Modules
MEUVI Ultraviolet, 0.8 Second Response Time
MEUV4 Ultraviolet, 3 Second Response Time
MERT1 Flame Rod, Photocell, 0.8 Second Response Time
MERT4 Flame Rod, Photocell, 3 Second Response Time
M-Series II
Replaces UVM & TFM
Chassis
MC120 120 VAC, Standard
MC120R 120 VAC with Remote Reset Capability
Programmer Modules
MP100 Relight Function
MP230 Selectable Recycle/Non-Recycle Function, Trial Flame Ignition
and Purge Timing
Amplifier Modules
MAUV1 Ultraviolet, 2-4 Second Response Time
MAUV1T Ultraviolet, 0.8 Second Response Time
MART1 Flame Rod, 2-4 Second Response Time
MART1T Flame Rod, 0.8 Second Response Time
Subbases for Both Micro M and M-Series II
61-3060 Surface Mounting, Closed
61-5042 Cabinet Mounting, Open
FREE FSG Relay Testing
at any of our counters!
E110 Flame-Monitor Control
EP160 Programmer Module
60-1386-2 Closed Base
EIR1 Ultraviolet Amplifier Module

FLAMESAFEGUARD
primary fsg relay cross-reference
programmer fsg relays
MicroM Replacement from old M-Series and M-Series II
Flame Monitor®
Control
Chassis
E110 Standard, with Dust Cover & Screw
EB700 Replacement Chassis, without Dust Cover & Screw
ED510 Display Module
Programmer Modules
EP160 30 Second Purge, 10 & 15 Second Trial for Ignition,
4 Second Response Time, Non-Recycle, Modulation
4 Second Response Time, Recycle, Modulation
4 Second Response Time, Recycle, On-Off
4 Second Response Time, Recycle, On-Off
Amplifier Modules
EUV1 Ultraviolet Amplifiers
EIR1 Infrared Amplifier (High Sensitivity)
ERT1 Flame Rod Amplifier
D & E Series Subbases
60-1386-2 Closed Base
60-1466-2 Open Base
Modbus Communications
ED510 - Add a Display:
• 2 Line x 16 Characters
• LCD Display w/Keypad
• For Programmers &
Primary Relays

FLAMESENSORS
flame rods
ultraviolet flame sensors
infrared flame sensors
For rectification flame sensing - can be used with Honeywell & Fireye amplifiers
Honeywell
Part Number Description
C7027A1023 MiniPeeper, 0 to 215º
C7027A1031 MiniPeeper, 1/2” Mount, 8’ Lead Wire, -40 to 215º
C7027A1049 MiniPeeper, 1/2” Mount, 8’ Lead Wire, 1/2” NPT Conduit, 0 to 215º
C7027A1064 MiniPeeper, 1/2” Mount, 24’ Lead Wire, 1/2” NPT Conduit, -40 to 215º
C7027A1072 MiniPeeper, 1/2” Mount, 8’ Lead Wire, 1/2” NPT Conduit, -40 to 215º
C7927A1016 MiniPeeper, 1/2” NPT Mount, 48” Lead Wire, -40 to +200⁰
C7035A1023 1” Mount, 6’ Lead Wire, Replaceable UV Tube, 0 to 250º
C7012E1104 3/4” NPT Mount, Dynamic Self-Check, 120V
C7012E1146 3/4” NPT Mount, Dynamic Self-Check, 208V
C7061A1012 3/4” NPT Mount, Dynamic Self-Check, 120V, Low Temp, -40 to 175º
Fireye
UV1A6 1/2” NPT Mount, 6’ Lead Wire, Non-replaceable Tube
UV2 3/8” NPT Mount, 3’ Lead Wire, Non-replaceable Tube
45UV5-1009 1” NPT Mount, 8’ Lead Wire, Self-checking, Explosion Proof
Honeywell
C7915A1028 3/4” NPT Mount, 48” Lead Wire with Lead Sulfide Photocell, -20 to 125⁰
Fireye
48PT1-1003 1/2” NPT Straight Mount, 8’ Lead Wire, Older Style*
48PT1-9003 1/2” NPT Angle Mount, 8’ Lead Wire, Older Style*
48PT1-9007 1/2” NPT Angle Mount, 4’ Lead Wire, Older Style*
48PT2-1003 1/2” NPT Straight Mount, 8’ Lead Wire
48PT2-1007 1/2” NPT Straight Mount, 4’ Lead Wire
48PT2-9003 1/2” NPT Angle Mount, 8’ Lead Wire
48PT2-9007 1/2” NPT Angle Mount, 4’ Lead Wire
*Older Style - P-Series Controls (e.g. 28FJ8, 29RF5)
A "I" PORT
B 45 "I" PORT
D 45 RIGHT HAND "ELL"
E 45 LEFT
HAND "ELL"
H 45 "T" PORT
G 45 "Y" PORT
F "T" PORT
M5007
1 NOTE THAT GROUND PRONG
IS CUT OFF CLOSE TO BASE.
1
Pilot
Tip Styles
Q179C
C7035

COMBUSTIONEFFICIENCY
fireye nexus combustion efficiency system
T775 boiler control
The T775 boiler model offers features including dedicated pump output, staging for up to 12 relays, digital
output alarm, pump exercise, pump pre-purge and post-purge, warm weather shut-down, built-in scheduler,
displayed run time and more. With a single control, you can handle multi-boiler applications.
T775P2003 Special Boiler w/Reset
T775L2007 Stage Sequencer w/Reset Option
T775S2008 Relay Expansion Module
Reset Models with Simplified Setup
Reset Programming has never been easier. Simply enter the high and low control temperatures and the
corresponding high and low outdoor temperatures, and you’re done. As your outside temperature gets
colder, the setpoint temperature automatically adjusts to save energy.
PPC4000
The PPC4000 is an electronic parallel positioning and O2 trim combustion
control system built into a compact, flexible user-configurable package.
This controller will support sequencing/lead lag and up to 10 servo motors.
NXD410 Keypad Display
The NXD410 is a full text based LCD display. 15 keys including fast access
one push keys provide information at a glance.
Servo Motors
Three servo motor sizes are available for the PPC4000. High accuracy 0.1
degree over 90 degrees resolution.
O2 Probe
Fireye’s oxygen probe provides stack temperature and oxygen measurement.
Available in 3 lengths with a low cost replaceable sensor. Oxygen trim
automatically and continuously compensates for all the variables that affect
efficient combustion.
BurnerLogix Y
BurnerLogix Y Control, directly compatible with PPC4000, provides flame
safeguard and simplified operation for single point applications. Burner-
Logix is a small and compact package filled with big features and huge
benefits.
fireye flame scanners
UV1A6 UV Scanner, 1/2” NPT Connector, 6 ft. Cable
45UV5-1009 UV Self-Check Scanner, 1” NPT, 120 VAC Shutter; Use with 72DUVS4, 72DUVS1T, EUVS4, MicroM, FlameWorx II
65UV5-1004 UV, Integrated Flame Scanner, 24 VDC, 1” NPT, 4 Sec FFRT w/ 4-20 mA; FM Approved
48PT2-9003 Infrared Scanner, 8’, 90 Degree Head, D-Series, E-Series, MicroM
95DSS3-1 InSight II Flame Scanner, Dual Detector (IR and UV) with Quick Disconnect; NEMA 4X, FM, UL/c Approved; Use
59-546-xx and 59-547-xx Cables; Requires 95DISP-1 or 95WIDISP-2
PPC4000
NXD410
FX04, FX20, FX50
YP110 NXCESO2

GASTRAINCONTROLS
C6097A,B integrated pressure
V48/V88 - diaphragm gas valves older replacement parts
Can be mounted on V5097 Valve

GASVALVES
hydramotor gas valves
vent valvessolenoid valves
The normally-closed aluminum body valves provide main line gas shutoff and control for boilers, furnaces and ovens. Also with
flanged cast iron body for pipe sizes up to 6”.
The normally-closed gas valves are used for pilot or main gas
shutoff applications. Actuator and valve assemblies - 120V.
2-Way, Normally Open, 120V
Actuators
AHD Series Actuators have been replaced with the E Series.
The Valve body must be changed as the new style will not
fit on the old body style.
AH2E102A4 On/Off Slow Opening
AH2E112A4 On/Off Fast Opening
AH2E112S On/Off, Fast Open, Proof of Closure
AH4E112S4 Hi/Low/Off, Fast Open, Proof of Closure
AH4E112A4 Hi/Low/Off, Fast Open
AH8E112A4 Modula�ng
Valves - Standard for On-Off Applica�ons
V710EBS 3/4”
V710FBS 1”
V710GBS 1-1/4”
V710HBS 1-1/2”
V710JBS2”
V710KBS 2-1/2”
V710LBS3”
V710NBF 4”
AH/V710 K3A
Don’t see
what you’re
looking for?
Call your local branch
or email us at sales@
cochranesupply.com
to check our inventory!

GASPRESSURESWITCHES
single gas pressure switches
double gas pressure switches
air differential vacuum pressure switches
Maximum Pressure: 15 PSI, Ambient Temperature: -40º to 170ºF
HGP-G/LGP-G
HGP-A
Replacements still available
HLGP-A

GASREGULATORS&CONTROLS
selectra - gas flame modulation system
lever acting regulators balance valve regulators
Operating inlet pressure certified up to 2 psi, 8” wc, come with
7” to 11” wc spring
Operating pressure up to 10 psi, outlet pressure 1” wc to 42”
wc, comes with 3” to 6” wc
For use with direct fired burners - standard temperature adjustment range 55º to 90ºF, capacities to 30,000,000 BTU/H
325-3L
ISA Certified for 2 psi (LP)
and 5 psi (natural)
12A09
Automatic vent limiting
device for use with #325
Regulators

GASREGULATORS
schlumberger quick selection guide
1) Choose regulator type by inlet PSI and SCFH capacity
Flow CFH of Natural Gas at 2 psi Inlet, 7” WC Outlet
Flow CFH of Natural Gas at 5 psi Inlet, 7” WC Outlet
2) Choose spring based on output PSI
Spring Selection Guide
3) Decide on Pipe Size
B42R
• 1/2” to 1-1/4”
• Inlet to 125 psi
• Outlet “ WC to 2 psi
• 5 psi with HP version
B31R
• 3/4” to 1-1/4”
• Outlet “ WC
B34SR
• 1-1/4” to 2”
• Outlet “ WC
B34R
• 1-1/4” to 2” NPT
• 2” Flg, 3” Flg
• Outlet from “ WC to 5 psi
B38R
• 2” NPT
• 2” Flg, 3” Flg
• Outlet from “ WC to 5 psi
• Special 2-1/2” vent

OILMETERS
industrial oil meters
Elster Industrial Oil & Fuel Meters
High precision piston meters for heating oil, diesel or gasoline. 1/8” to 2”
pipe sizes with pulse outputs and connects NPT tailpieces or flanges.
Elster 4 Size 1/8”
Elster 25 Size 1”
Elster 40 Size 1-1/2”
Elster 50 Size 2”

COMBUSTIONANALYZERS
testo combustion analyzer guide

COMBUSTIONANALYZERS
bacharach combustion analyzers
All Bacharach analyzers use O2 sensors to measure oxygen directly. An O2 test is more reliable than a
carbon dioxide test for providing better accuracy and efficiency. Here’s why: Changes in O2 concentrations
are much larger and easier to read than the relative change in CO2 for a given change in excess air and
results are less sensitive to variations in the chemical composition of the fuel. Oxygen measurements go to
zero when combustion is perfect or when the process is using excess fuel, but O2 rises when combustion is
running on the preferred excess air side of the process. CO2 readings can be the same on both the excess
fuel and excess air sides of the combustion process. It is only possible to determine what the CO2
measurement is telling you by making extra adjustments to the appliance and analyzer, which cost the
technician more time and money. Adjusting to the wrong CO2 reading wastes fuel, produces more CO,
costs time and increases risk. While oxygen sensors have a shorter life than CO2 sensors, the accuracy and
time savings is well worth it in the long run.
Bacharach PCA3 Portable Combustion Analyzer
Measures & Displays:
• Stack Temperature
• Primary Air Temperature Draft
Measures Four Gases Simultaneously:
• Standard - O2, CO
• Optional - CO (high), NO, NO2 & SO2
24-8350 PCA3 Combustion Analyzer with O2 & CO
24-8351 PCA3 Combustion Analyzer with O2, CO, NO
24-8355 PCA3 Combustion Analyzer with O2, CO, NO, SO2
24-0788 Replacement O2 Sensor
24-0789 Replacement CO Sensor
24-0881 Replacement NO Sensor
24-0998 Replacement SO2 Sensor
Smart Sensors:
• Field Replaceable
• Pre-Calibrated
• Easy Access
• Quick and Accurate Response
e instruments emissions analyzers
E Instruments Portable Combustion Gas & Emissions Analyzers
E1500 Includes up to Two Gas Sensors: O2 and CO
E4500 Includes up to Four Gas Sensors: O2, CO, NO, NO2, SO2, CxHy
Features Include the Following:
• Gas Sensors are Pre-Calibrated and Field Replaceable
• Full-Color Graphic Display Screen
• Automatic Data Saving

LINECARD

www.cochranetechservices.com 19
COCHRANETECHSERVICES
(248) 591-3560
SOFTWARE SUPPORT
Cochrane’s Software Support Services team has the extensive technical knowledge
to provide support and development for a wide variety of hardware and software
manufacturers. Services include a support ticket management system, software
downloads, a knowledge base of articles and tutorials, announcements to keep you
up-to-date with new releases, and more.
TRAINING NEAR YOU
Cochrane Tech Services is dedicated to developing expert Systems Integrators.
Through our comprehensive, world-class training programs, you will gain the
knowledge you need to succeed. Many of our training classes can be customized
and held at your site or in our training facilities—whichever meets your needs.
View our training calendar at www.cochranetechservices.com to register for
one or more of these upcoming courses:
• Honeywell ControLinks Seminar
• Fireye Nexus Seminar
• NiagaraAX & HVAC Controls Boot Camp
• Combustion Theory Seminar
• Niagara 4 Technical Certification
• Honeywell Spyder Training
• Johnson FX-PCG Systems Engineering
Please note that classes fill fast at our multiple training locations-sign up today!
PROUDLY OFFERING WORLD-CLASS TRAINING AND SUPPORT

www.cochranesupply.com
HEADQUARTERS
30303 Stephenson Hwy
Madison Heights, MI 48071
(800) 482-4894
WESTERN MICHIGAN
2430 Turner Ave NW
Grand Rapids, MI 49544
(800) 306-5104
NORTHWEST OHIO
14 South Superior St
Toledo, OH 43604
(419) 243-1711
NE OHIO COMING SOON!
1503 Brookpark Rd
Cleveland, OH 44109
(216) 465-3595
NORTHERN KENTUCKY
11501 Plantside Dr, Ste 1
Louisville, KY 40299
(502) 208-3640
SOUTHWEST DETROIT
25345 Plymouth Rd
Redford, MI 48239
(313) 387-3025

Cochrane Supply's 2016/2017 Burner Book | Flame Safeguard & Burner Boiler Building Controls for Commercial & Industrial Applications

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Cochrane Supply's 2016/2017 Burner Book | Flame Safeguard & Burner Boiler Building Controls for Commercial & Industrial Applications