Showcase of how Castleoak a specialist design & build team are applying MMC to its retirement living projects in the UK, and adopting progressive technology to deliver quality and project certainty for its customers. Find out more visit www.castleoak.co.uk

1. MMC in action with
Retirement Villages
Morgan Palmer
Operations Director – Construction, Castleoak

2. Founding ARCO corporate supporter

3. Committed supporter and enabler of your vision

4. Castleoak smart solutions
• Developments
• Off-site manufacturing
• Panelised – both closed and open
• Pre-fabricated components
• Volumetric modular
• Construction
• Traditional
• Timber frame
• Light weight steel frame
• Concrete frame
• After care services

5. Our retirement living project track record
• 45 assisted & retirement living projects delivered since 1995
• Over 2020 one and two-bedroom apartments to date
Since 2010 we’ve partnered with leading operators:

6. Castleoak off-site precision manufacturing since 2008

7. We measure what matters
• Structured Timber Association – STA Assure Gold Member
• Members of the Trussed Rafter Association
• ISO9001 Quality Management Certification
• CE Mark (BS EN14250) for roof trusses
• BS8555 & ISO14001 Environmental Management Certification

8. MMC in action
Retirement Villages & Castleoak
A case study

9. Refining our approach project by project
Charters Village extension, completed 2016

10. Elmbridge Manor at
Elmbridge Village
Completed in 2017
The dormer
challenge

11. To watch the film shown at the seminar visit the Castleoak YouTube
Channel here:
https://www.youtube.com/watch?v=LwcyzcCHxyk

12. Pre-fabricated design, manufacture & installation
• All to improve
quality, programme
control and reduce
risk
• Factory standard
manufacturing
• Reduces
dependency on
multiple trades
• Better manages
health & safety

13. Arun House at Elmbridge Village Completed 2018

14. Debden Grange
Retirement Village
• 64 assisted living apartments
• 17 retirement bungalows
• 40-bed care home
• Village centre

15. Dormer bungalows at
Debden Grange
Currently on site

16. Debden Grange: Dormer design and volume factory manufacture
Pre-fabrication at the Castleoak off-site
manufacturing operation
• Series 1 dormers
• Timber frame structure
• Internal insulation
• Series 2 dormers
• Pre-installed windows
• Roof membrane
• Facias and soffits
• External cladding & battening

17. Series 2
Pre-fabricated Dormers
successful installation at
Debden Grange
bungalows

18. Closed and open panelised timber frame solutions

19. Debden Grange
Retirement Village
Progress as at December 2018

20. Innovating with volumetric components: staircase

21. To watch the film shown at the seminar visit the Castleoak YouTube
Channel here:
https://www.youtube.com/watch?v=5dr1u_yewPo

22. Delivering quality and programme certainty
Live
Programme
Debden Grange Village

23. So what’s next?
We’re embracing technology, and modern tools and techniques
alongside MMC
Here’s just a few examples

24. Utilising BIM Level 2
modelling

25. In-house 3D visualisation build & install sequencing

26. In-house 3D visualisation for site logistics planning

27. 3D ultra high definition drone visualisation for site surveys

28. We’re innovating with global leaders in smart building tech
An ambition to create smart
Assisted Living – an intelligent building
Using the power of the ‘Internet of Things’ to deliver exponential
value across:
• Building efficiency & energy management
• Enabling space utilisation insight and optimisation
• Improving personal space efficiency & enabling the design of
an enhanced customer experience for homeowners
Real-time data will drive genuine business intelligence to
better inform building design and your service offerings

29. Digital tools monitor and track quality, health & safety

30. Enhanced visualisation – brings factory quality to the customer
Pre-fabricated panelised care bedroom suite at factory

32. Question time

33. To discuss how we can support your development and construction programme contact:
Susan James Lex Cumber
Head of Marketing Business Development Director
susan.james@castleoak.co.uk lex.cumber@castleoak.co.uk
Tel: 07881 093 738 Tel: 07885 218 200