SlideShare a Scribd company logo
1 of 15
Download to read offline
See	discussions,	stats,	and	author	profiles	for	this	publication	at:	https://www.researchgate.net/publication/233008311
Drying	of	Tropical	Fruit	Pulps:	Spouted	Bed
Process	Optimization	as	a	Function	of	Pulp
Composition
Article		in		Drying	Technology	·	October	2011
DOI:	10.1080/07373937.2011.585442
CITATIONS
17
READS
109
4	authors,	including:
Some	of	the	authors	of	this	publication	are	also	working	on	these	related	projects:
Fluid-dynamic	and	drying	of	cohesive	particles	of	a	biodegradable	polymer	(poly-hydroxybutyrate)	in
rotating-pulsed	fluidized	bed,	State	University	of	Campinas	View	project
S.	C.	S.	Rocha
University	of	Campinas
93	PUBLICATIONS			551	CITATIONS			
SEE	PROFILE
Odelsia	L.	S.	Alsina
Universidade	Tiradentes
38	PUBLICATIONS			192	CITATIONS			
SEE	PROFILE
All	content	following	this	page	was	uploaded	by	S.	C.	S.	Rocha	on	01	September	2014.
The	user	has	requested	enhancement	of	the	downloaded	file.	All	in-text	references	underlined	in	blue	are	added	to	the	original	document
and	are	linked	to	publications	on	ResearchGate,	letting	you	access	and	read	them	immediately.
This article was downloaded by: [UNICAMP]
On: 01 September 2014, At: 06:25
Publisher: Taylor & Francis
Informa Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House,
37-41 Mortimer Street, London W1T 3JH, UK
Drying Technology: An International Journal
Publication details, including instructions for authors and subscription information:
http://www.tandfonline.com/loi/ldrt20
Drying of Tropical Fruit Pulps: Spouted Bed Process
Optimization as a Function of Pulp Composition
S. C. S. Rocha
a
, J. S. Souza
b
, O. L. S. Alsina
c
& M. F. D. Medeiros
b
a
School of Chemical Engineering – UNICAMP , Campinas, SP, Brazil
b
Department of Chemical Engineering – UFRN, Lagoa Nova , Natal, RN, Brazil
c
Department of Chemical Engineering – UFCG , Campina Grande, PB, Brazil
Published online: 11 Aug 2011.
To cite this article: S. C. S. Rocha , J. S. Souza , O. L. S. Alsina & M. F. D. Medeiros (2011) Drying of Tropical Fruit Pulps:
Spouted Bed Process Optimization as a Function of Pulp Composition, Drying Technology: An International Journal, 29:13,
1587-1599, DOI: 10.1080/07373937.2011.585442
To link to this article: http://dx.doi.org/10.1080/07373937.2011.585442
PLEASE SCROLL DOWN FOR ARTICLE
Taylor & Francis makes every effort to ensure the accuracy of all the information (the “Content”) contained
in the publications on our platform. However, Taylor & Francis, our agents, and our licensors make no
representations or warranties whatsoever as to the accuracy, completeness, or suitability for any purpose of the
Content. Any opinions and views expressed in this publication are the opinions and views of the authors, and
are not the views of or endorsed by Taylor & Francis. The accuracy of the Content should not be relied upon and
should be independently verified with primary sources of information. Taylor and Francis shall not be liable for
any losses, actions, claims, proceedings, demands, costs, expenses, damages, and other liabilities whatsoever
or howsoever caused arising directly or indirectly in connection with, in relation to or arising out of the use of
the Content.
This article may be used for research, teaching, and private study purposes. Any substantial or systematic
reproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in any
form to anyone is expressly forbidden. Terms & Conditions of access and use can be found at http://
www.tandfonline.com/page/terms-and-conditions
Drying of Tropical Fruit Pulps: Spouted Bed Process
Optimization as a Function of Pulp Composition
S. C. S. Rocha,1
J. S. Souza,2
O. L. S. Alsina,3
and M. F. D. Medeiros2
1
School of Chemical Engineering – UNICAMP, Campinas, SP, Brazil
2
Department of Chemical Engineering – UFRN, Lagoa Nova, Natal, RN, Brazil
3
Department of Chemical Engineering – UFCG, Campina Grande, PB, Brazil
Results of drying of tropical fruit pulps in spouted beds (SBs) are
presented, focusing on the effects of fruit pulp composition on the
SB fluid dynamics and process performance and the development
of new products formulated from mixtures of pulps with varied com-
position. It was verified that high starch and lipid contents favored
stable fluid dynamics and high powder production efficiency, while
high reducing sugar concentrations resulted in bad dynamic regime
and very low powder production. Powder production efficiency was
statistically correlated with the pulp composition. Also, drying of
mixtures of fruit pulps with addition of starch and lipids was inves-
tigated. Results of fluid dynamics, drying performance, and sen-
sory tests of yogurts enriched with the powders revealed promising
potential of the SB for obtaining high-quality fruit powders.
Keywords Drying of fruit mixtures; Drying performance;
Spouted bed drying of pastes; Spouted bed with inert
particles
INTRODUCTION
Fruit cultivation is one of the most diversified and
important agroindustrial activities in Brazil. Due to the
country’s size (nearly half of South America) and different
types of climate, a wide variety of fruits, ranging from trop-
ical fruits to those considered cold climate fruits, such as
apples, pears and peaches, are produced. Out of the total
annual production, it is estimated that 14% (about 5
million tons) constitutes little-exploited tropical fruits, such
as umbu (Spondias tuberosa), hog plum (Spondia lutea), red
mombin (Spondia purpurea), hog plum mango (Spondias
dulcis), sour sop (Annona muricata), sapodilla (Manilkara
achras), and mangaba (Hancornia speciosa), among others.
Tropical fruits are tasty and aromatic and, in addition to
being hydrating, provide energy and are rich in vitamins
and mineral salts, mainly calcium, iron, and phosphorous.
Despite a significant consumption of fruit in Brazil, both in
their natural form and as juices (the best form to maximize
their nutrients) or prepared as sweets, jams, compotes, ice
creams, etc., and the surge in agribusiness and exports,
there is still a high level of fruit wastage, mainly in
cyclically produced seasonal fruits.
On the other hand, dry fruit consumption has increased
significantly in recent years, mainly in health foods, such as
granola, enriched cereals, and whole wheat breads. How-
ever, most drying techniques used require long exposure
to heat, with losses in heat-sensitive nutrients and irrevers-
ible changes in physical and chemical characteristics. As a
consequence, the rehydration process does not regenerate
the natural characteristics of dried fruits.[1,2]
Aiming at increasing the useful life of fruit without alter-
ing its nutritive and sensory characteristics, new technolo-
gies for fruit processing have been developed and
introduced in the agribusiness sector. With these technolo-
gies, wastage can be minimized and fruit consumption can
be increased during the out-of-season period and fruits
exploited as raw material in the manufacture of industria-
lized products, such as sweets, ice creams, baby foods, etc.
Some fruits cultivated mainly in the northeast of Brazil,
such as hog plum, umbu, red mombin, and Surinam cherry
(Eugenia uniflora), among others, are very acidic and juicy
with a low pulp=pit ratio, which renders them unsuitable
for dry fruit production. These fruits, whose consumption
is mainly in the form of juice and ice cream, are depulped
and commercialized frozen, requiring large storage and
transportation space. Conservation by freezing results in
high energy costs and adds no value to the product.
The development of fruit powder through post-harvest
processing ensures a product with low water content,
greater stability, and prolonged storage under ambient
conditions. Among the techniques used in fruit powder
production are lyophilization, encapsulation of juices by
co-crystallization with sucrose, and spray drying as well
as fluidized bed and spouted bed (SB) drying with inert
particles.
Lyophilization is complicated and costly. Though
already studied as an alternative for obtaining dried
fruit,[3,4]
this technique is more commonly used in the
Correspondence: S. C. S. Rocha, School of Chemical
Engineering-UNICAMP, P.O. Box 6066, Campinas, SP, Brazil
13083-970; E-mail: rocha@feq.unicamp.br
Drying Technology, 29: 1587–1599, 2011
Copyright # 2011 Taylor & Francis Group, LLC
ISSN: 0737-3937 print=1532-2300 online
DOI: 10.1080/07373937.2011.585442
1587
Downloadedby[UNICAMP]at06:2501September2014
drying of heat-sensitive products of high commercial value,
such as medicines, dry extracts, etc.
Spray drying is considered a viable alternative in fruit
powder production. It is known to produce large amounts
of solids, and the nutritional characteristics of the product
are maintained owing to the short contact time of the raw
material with the heating gases inside the dryer. However,
as in co-crystallization,[5]
additives and=or adjuvant are
added to the fruit juice formulation as emulsifiers, thick-
eners, and wall materials. Generally, wall material is used
in the formulation to retain volatile ingredients by micro-
encapsulation and also to avoid degradation of the vita-
mins and browning. Despite the importance of adjuvant
in the above-mentioned processes, their presence causes
changes in the characteristic fruit flavor, significantly
modifying the original fruit composition.
Fruit powder production with the minimum addition of
adjuvant, using simpler low-cost drying techniques, has
been the subject of study in Brazil and in other coun-
tries.[6–9]
Drying of tropical fruit pulps in SBs with inert
particles has been extensively studied in Brazil on account
of the excellent quality of the powdered products obtained,
simplicity and ease of operation of the equipment as well as
low building, set-up, and maintenance costs.[9–12]
Also,
advances in the SB technology to dry pastes and suspen-
sions with inert particles as well as new equipment design
have been recently published showing importance and
advantages of the technique.[13–18]
In this work, a summary of results of SB drying of trop-
ical fruit pulps is presented, with emphasis on three aspects:
(i) the effects of fruit pulp composition on SB fluid dynamic
behavior and process performance; (ii) optimization of pow-
der production as a function of composition of the pro-
cessed pulp; (iii) development of new products formulated
from mixtures of fruit pulps with adjusted composition.
EFFECTS OF PULP COMPOSITION ON SPOUTED BED
DRYING OPERATION
The conventional SB paste dryer, shown in Figure 1, has
a drying chamber consisting of a cylindrical column with a
conical base. A gas, usually air, is injected into the column
at the inlet orifice. When gas velocities over the minimum
spout velocity are used, the inert particles start a cyclic
movement, ascending in the central region and falling
along the annulus of the bed. Particles in the spout move
in an upward direction, and after reaching the top of the
bed in decelerated motion, form a fountain just above the
annulus. The particle path in the annulus is directed
towards the base, returning to the central channel or spout.
This cyclic movement of particles creates three distinct
regions: the spout – a dilute phase with high porosity; the
annulus – a low porosity moving bed; and the fountain –
a region above the bed where particles change the direction
of their vertical motion from upwards to downwards. This
gas-particle contact configuration induces high rates of
heat and mass transfer between gas and particles, allowing
efficient drying of pastes and suspensions.[19]
The suspension feed is sprayed, dropped, or injected into
the bed of inert particles, usually at the top or bottom of
the column. Feeding can be continuous, batch-wise, or
intermittent. The liquid spreads over the surface of the par-
ticles and, after drying, forms a thin film covering them.
The inter-particle attrition and slippage cause the breakage
of the film, resulting in a fine powder that is entrained by
air and collected in the cyclone.
The effects of the paste-like material feeding on SB fluid
dynamic parameters and drying performance have been
studied since the 1980s.[6,20–29]
Traditional work on this subject[20]
verified that, upon
adding water and glycerol to the bed of inert particles,
there was a reduction of about 10% in the minimum spout-
ing flow rate, Qms, which was attributed to the decrease in
the number of particles entering the spout region in beds of
wet particles. Other work[6]
analyzed the influence of umbu
pulp feeding on Qms, maximum and stable spouting pres-
sure drop, DPmax and DPssp. The findings showed that an
increase in the mass of umbu pulp fed resulted in a signifi-
cant increase in DPmax, no significant variation in DPssp,
and a significant decrease in Qms. However, other
authors[25]
observed an increase in Qms when pure water
or an aqueous alumina suspension was added to a bed of
inert particles. This effect was more pronounced for the
alumina suspension. By analyzing the fluid dynamic beha-
vior of an SB with the addition of acerola pulp, similar
tendencies were reported.[20,26]
FIG. 1. Scheme of a spouted bed dryer with inert particles (with per-
mission of Taylor and Francis).
1588 ROCHA ET AL.
Downloadedby[UNICAMP]at06:2501September2014
The complex fluid dynamic behavior of the SB with
paste-like materials, which seemed to result in discrepant
observations by different authors, is a function of paste
feeding mode (continuous or intermittent), its physico-
chemical properties, bed geometry, and paste-inert wett-
ability characteristics.
A critical analysis made in[28]
led to the following conclu-
sions: (i) a critical feed flow rate exists, above which the
inter-particle cohesion forces caused by the formation of
liquid bridges are significant; (ii) the cohesion forces depend
on the paste and inert properties, and are higher for particles
of smaller sizes and lower sphericity; (iii) when these forces
are significant, Qms increases with the paste feeding flow rate
until the bed collapses; (iv) Qms decreases when cohesion
forces are negligible due to the formation of a thin layer
of paste on the inert surface, causing particle slippage.
Studies on drying of different pastes in SBs, such as foods
of vegetable and animal origin, organic and inorganic
chemical products, bioproducts, and medicines, emphasized
material characteristics as one of the factors that signifi-
cantly influences the process.[7,21]
Analyses of the drying
behavior of different vegetable products have related par-
ticle adherence and spout regime collapse to the sticky char-
acteristics of fruit pulps and vegetable juices due to their
high sugar contents (glucose, fructose, and sucrose). How-
ever, none of the works available in the literature could
quantify and properly explain these interactions.
Medeiros and co-workers[29]
focused on the influence
of the chemical composition of fruit pulps on the fluid
dynamics and drying operation in SBs. Since the chemical
composition of the pulp directly affects the properties of
the paste, it is expected to influence both drying perform-
ance and product quality. To quantify these effects, an
experimental methodology was developed.
Experimental Methodology
Different tropical fruit pulps (umbu, hog plum, hog
plum mango, sweetsop, red mombin, acerola, and mango),
without any chemicals or water added, were analyzed to
identify and quantify their main constituents. They were
characterized by the following contents: reducing and
non-reducing sugars, fibers, starch, pectin, total solids, sol-
uble solids, lipids, and water. pH and citric acid percentage
were also determined. All these analyses followed standard,
well-established methods from the literature.[30]
Starch and
pectin were identified as significant components, apart
from reducing sugars, lipids, and fibers.
According to preliminary drying experiments five signifi-
cant constituents (reducing sugars, lipids, fibers, starch,
and pectin) were defined as independent variables for ana-
lyzing the drying process. Natural mango pulp was
adopted as a standard pulp and its composition could be
modified, when needed, by adding known amounts of
reducing sugars, starch, pectin, lipids, and fibers. A 25-1
fractional factorial experimental design with three repli-
cates at the central point was adopted to study the
effect of the variables, as shown in the six first columns
of Table 1.
TABLE 1
Results of drying modified pulps according to the experimental design
Pulp Cw
sugar (%) Cw
lipids (%) Cw
fibers (%) Cw
starch (%) Cw
pectin (%) gpd (%) vpd (%) Loss (%) hp-dry (degree)
1 7.67 0.77 0.50 0.52 1.82 14.06 68.95 16.99 24.5
2 19.95 0.77 0.50 0.52 0.67 0.00 97.07 2.93 31.0
3 7.67 6.84 0.50 0.52 0.67 22.10 22.64 55.26 23.0
4 19.95 6.84 0.50 0.52 1.82 0.00 23.05 76.95 20.5
5 7.67 0.77 2.01 0.52 0.67 12.19 75.02 12.79 31.5
6 19.95 0.77 2.01 0.52 1.82 0.00 94.89 5.11 26.5
7 7.67 6.84 2.01 0.52 1.82 27.77 9.09 63.14 21.0
8 19.95 6.84 2.01 0.52 0.67 0.00 58.37 41.63 20.0
9 7.67 0.77 0.50 4.66 0.67 20.83 49.08 30.09 21.0
10 19.95 0.77 0.50 4.66 1.82 9.11 58.14 32.75 26.0
11 7.67 6.84 0.50 4.66 1.82 49.65 19.87 30.48 25.0
12 19.95 6.84 0.50 4.66 0.67 6.69 33.07 60.23 23.0
13 7.67 0.77 2.01 4.66 1.82 26.70 37.29 36.01 27.5
14 19.95 0.77 2.01 4.66 0.67 5.89 66.12 27.99 27.5
15 7.67 6.84 2.01 4.66 0.67 27.57 12.56 59.87 22.0
16 19.95 6.84 2.01 4.66 1.82 23.88 6.72 69.40 19.5
17 13.81 3.81 1.26 2.59 1.24 16.09 16.69 67.22 23.0
18 13.81 3.81 1.26 2.59 1.24 15.86 18.58 55.56 22.0
19 13.81 3.81 1.26 2.59 1.24 19.49 11.05 69.46 20.0
DRYING OF TROPICAL FRUIT PULPS 1589
Downloadedby[UNICAMP]at06:2501September2014
Because efficiency was defined in relation to the total
solids in the pulp fed, the water content was no longer an
independent variable. For that reason, the pulp composi-
tions were parameterized in relation to the water content
(Ci
w
¼ Ci=Cw) in order to normalize, to get easier compar-
isons between the factor influences, and to obtain more
generalized results. The maximum levels of concentration
for each component were those found in tropical fruit
pulps, whereas the minimum levels corresponded to those
of the mango pulp. Materials used to modify and control
the pulp composition were glucose and fructose (as reduc-
ing sugars), soluble starch, citric pectin, olive oil (as lipids),
fibers (extracted from the natural mango pulp), and
distilled water.
Six different responses were chosen to evaluate process
performance. The first three, namely, Qms, DPssp, and hp-fl,
the drained angle of repose for the pulp-wetted inert parti-
cles, are related to bed fluid dynamic behavior and insta-
bility. The other three variables, mainly used to optimize
the pulp composition, were the drained angle of repose of
the inert particles after drying, hp-dry, the powder pro-
duction efficiency, gpd, and the retention of powder on
the inert particle surface (adhered or adsorbed onto the
particle surface), vpd.
The values of gpd and vpd are defined as follows:
gpd ¼
Mpd 1 À mpd
À Á
Mpp 1 À mpp
À Á Â 100 ð1Þ
vpd ¼
MpdÀret
Mppð1 À mppÞ
 100 ð2Þ
Besides the responses to the factorial experimental design
(Qms, DPssp, hp-fl, hp-dry, gpd, and vpd), the bed dynamics
were observed every minute during the first 10 minutes
from the pulp feeding to the bed.
To perform the tests, a cone-cylindrical SB dryer made
of stainless steel and having acrylic windows was used, fol-
lowing the scheme presented in Figure 1. The conical base
had included angle of 60
, height of 13 cm and inlet orifice
of 3 cm, and the cylindrical part of the bed had 18 cm
of diameter and height of 72 cm. More details on the
equipment and methodology can be found in.[31]
High-density polyethylene particles (dp ¼ 3.9 mm,
qap ¼ 950 kg=m3
, and sphericity ¼ 0.76) were chosen as
inert. The static bed porosity of these particles is 0.29
and their drained angle of repose is 19.5
. From the DP
vs. Q curve obtained for characterizing the SB of inert par-
ticles (without pulp), the minimum spouting conditions
were determined as Qms0 ¼ 17.04 Â 10À3
m3
=s (0.67 m=s)
and DPms0 ¼ 670 Pa at Tgjin ¼ 70
C and Minert ¼ 2.5 kg.
Influence of the Chemical Composition of the
Pulp on Spouted Bed Fluid Dynamics
Based on preliminary tests, the following operating con-
ditions were selected for carrying out the experiments:
Minert ¼ (2.500 Æ 0.005) kg, Mpp ¼ (50 Æ 1) g, top ¼ 40 min,
Tgjin ¼ (70 Æ 1)
C, and Q=Qms ¼ 1.25 Æ 0.05. The DP vs. Q
curves were obtained for the SB of inert with pulp accord-
ing to the following procedure: (i) spouting the bed of
inert particles by air at Q=Qms0 ¼ 1.25 and Tgjin ¼ 70
C
until reaching the steady stable regime (i.e.,
DPms0 ¼ DPssp ¼ constant and Tgjout ¼ constant); (ii) feed-
ing the pulp over the fountain region using a syringe during
about 1 min; (iii) monitoring DP, Q, Tgjout and annulus and
fountain heights during and after feeding the pulp until
steady state was re-established; (iv) decreasing Q slowly
and recording its value and the corresponding pressure
drop as well as any other parameters that were changing;
and (v) registering as Qms the lowest Q value for which
the fountain was still observed. For comparison, distilled
water was also used as a standard liquid fed into the SB
of inert particles.
Changes in the fluid dynamics became evident within a
few minutes after injection of pulp into the bed of inert.
For almost all experiments, the SB flow regime stabilized
about 10 minutes after injection of the pulp, by which time
most of the pulp moisture had evaporated. Such behavior
was not observed for pulp 2, in which case the SB was char-
acterized by a diluted and lower height fountain and ser-
ious trends to collapse the spout. The very poor quality
of the fluid dynamic exhibited when injecting pulp 2 is
due to agglomerates formation caused by the high concen-
tration of sugar in this pulp, which resulted in channelling
and reduced pressure drop.
Pulps 1, 2, 3, 5, and 9 (see Table 1) were chosen to ana-
lyze the effect of the chemical composition on the SB stab-
ility and hydrodynamics, since these pulps have the
maximum concentration of each individual main compo-
nent: pectin, reducing sugars, lipids, fibers, and starch.
The presence of water resulted in a sharp decrease in DP.
An expansion of the annulus and an increase in the foun-
tain height were also observed in this case. However, as
drying proceeded, initial values of DP were gradually
restored. Similar behavior was also obtained with the
addition of mango pulp. Immediately after feeding the
mango pulp, DP sharply decreased. As drying continued,
DP increased. However, the SB steady condition was
attained at a DP smaller than DP0. These observations con-
firm that, apart from the first instantaneous effects of water
and mango pulp feeding, the influence of the mango pulp
on the bed fluid dynamics was still present when practically
all of the water had already evaporated, which may be
attributed to powder retention on the surface of the inert
particles.
1590 ROCHA ET AL.
Downloadedby[UNICAMP]at06:2501September2014
All other pulps also caused a sharp decrease in DP
immediately after being added to the bed of particles.
According to Spitzner Neto and Freire,[27]
this decrease is
explained by the agglomeration, which together with the
pulp viscosity, jeopardizes particle circulation in the bed,
increasing the air flow rate in the spout region. With a
greater resistance in the annulus region, the air flow rate
and the voidage in the spout region increase, leading to a
decrease in the pressure drop across the bed. The higher
the fluid dynamic instability brought about by the pulp,
the larger is this reduction in DP.
It was verified that water resulted in a decrease in pres-
sure drop of about 12% in relation to the dry bed, while for
the fruit pulps, the reduction ranges from 24% (for pulp 3
with the highest content of lipids) to 80% (for pulp 2 with
the highest content of reducing sugars). This corroborates
that the reducing sugar content in pulps contributes more
to instabilities in SB dynamics than the lipid content.[31]
Similar behavior of increasing fountain height just after
the addition of liquid was observed for all pulps, except
for pulp 2. After feeding pulp 2, the fountain height
decreased and oscillated (around 85% of the initial value)
as drying proceeded. With regard to the annulus, its expan-
sion, measured by the increase in height, was observed after
feeding each one of the 19 pulps. The greatest expansion was
recorded for pulp 2. This annular bed expansion is explained
by a decrease in the circulation rate, which caused a redistri-
bution of particles inside the bed, with higher solids concen-
tration in the annulus, resulting in its expansion.
Values of minimum spouting flow rate, Qms, ranged
from 13.0 Â 10À3
m3
=s to 19.6 Â 10À3
m3
=s (corresponding
to minimum spouting velocities in the range of 0.51 m=s
to 0.77 m=s) and hp-fl varied between 1.21 and 2.01
for
all the pulps. It was verified that, although these para-
meters varied within a narrow range for all the pulps, the
highest Qms corresponded to pulp 2, whereas the lowest
value of hp-fl was obtained for pulp 1. The results suggest
that high starch and lipid content favor bed flowability,
as expected due to their lubricant characteristic. Neverthe-
less, a more detailed statistical analysis was made to con-
firm the observed trends.
Drying Performance
The last four columns in Table 1 show the results
obtained for the drying parameters that are related to pro-
cess performance. The loss refers to the percentage of pow-
der mass retained in the equipment, i.e., adhering to the
walls, dispersed at the column outlet, and eventually lost
in the cyclone.
In the work by Medeiros et al.[9]
and Medeiros,[29]
the
results of the statistical analysis of the fractional factorial
design for confidence level of 95% were presented, which
showed that all the pulp components, except fibers, exert
significant effect on gpd. Reducing sugars cause a decrease
in gpd and this effect is the most significant one. Starch, pec-
tin, and lipids favor gpd, with starch concentration being
the most influential. This result is in accordance with
the dynamic results for reducing sugar, starch, and lipid
concentrations.
As regards vpd, the same components show significant
effects, and as expected, such effects are opposite to those
on gpd.
Pulps having high concentrations of reducing sugars form
highly adherent films on the surface of inert particles, and
interparticle attrition and impacts, are not sufficient to break
these films as drying proceeds. In addition, due to the sticky
characteristics of reducing sugars, particle agglomeration
occurs, compromising the regime stability and even leading
to SB collapse. Lipid concentration, followed by starch, exerts
the most important effects on vpd. The important negative
effectoflipids onvpd isrelatedtotheir lubricant characteristic,
which interferes with the bed dynamics, enhancing particle
circulation and thus facilitating breakage of the adherent film.
For hp-dry, only the lipid concentration was signifi-
cant.[9,29]
According to the results of the fractional factorial
design, fiber concentration does not significantly affect dry-
ing performance. Therefore, this variable was excluded
from the statistical analysis, and the experimental design
could then be rearranged into a complete 24
factorial
design with three replicates at the central point.
Based on this 24
complete factorial design, a predictive
model was obtained for gpd at a confidence level in 95%.
As shown by Medeiros and co-workers.[9]
the percentage
of explained variation of gpd predicted by the model is
93.73%. The three last lines in Table 1 show results of the
replicates at the central condition of the experimental
design. Regression and residue analyses showed that repro-
ducibility of the data was satisfactory for all responses ana-
lyzed.[29]
More details about the regression and residue
analyses can be found in.[29]
In the following equations, Ci
w
¼ Ci=Cw is expressed in
wt% and gpd in mass percentage of powder produced in
relation to the solids content in the pulp feed. The model
is represented by the following equation:
gpd ¼ 15:68 À 9:71 Á
Cw
sugar À 13:81
 
6:14
þ 4:31 Á
Cw
lipids À 3:81
 
3:03
þ 5:89 Á
Cw
starch À 2:59
À Á
2:07
À 2:36 Á
Cw
sugar À 13:81
 
6:14
Á
Cw
lipids À 3:81
 
3:03
þ 2:55 Á
Cw
starch À 2:59
À Á
2:07
Á
Cw
pectin À 1; 24
 
0:57
ð3Þ
DRYING OF TROPICAL FRUIT PULPS 1591
Downloadedby[UNICAMP]at06:2501September2014
resulting in
gpd ¼ 17:40 À 11:10Cw
sugar þ 3:17Cw
lipids þ 0:17Cw
starch
þ 0:52Cw
pectin À 0:13Cw
sugarCw
lipids þ Cw
starchCw
pectin ð4Þ
The correlation represented by Equation (4) was assessed
using experimental data related to the drying of different
natural tropical fruit pulps, as shown in Figure 2. Drying
of red mombin pulp resulted in the only significant devi-
ation from the gpd prediction given by Equation (4). This
deviation can be explained by the different drying con-
ditions used in processing this pulp (lower Q and Tgjin with
Q=Qms ¼ 1.05 and Tgjin ¼ 50
C) and by agglomeration pro-
blems during this test.
In Equation (4) it can be seen that interactions between
the components of the pulp resulted in changes to the pulp
properties in a way that could enhance or jeopardize drying
performance. Analyses of these properties’ changes on a
fundamental point of view were not possible yet in this
work. Preliminary tests were made trying to relate drying
behavior to the pulp viscosity and surface properties of
the pulp-inert in the spouted bed. However, changes of
these properties during drying and difficulties to correlate
data of the properties for different fruits led to the appli-
cation of the methods adopted in this work. Use of statisti-
cal analysis helped in determining the influences of
interactions of the components of the pulps on the process
performance, which was later verified for several kinds of
natural fruit pulps, as shown in Figure 2. From a practical
point of view, the development of this work was important
to subsidize decisions on adding starch and lipids to act as
adjuvant and enhance process performance, making it feas-
ible to treat tropical fruit pulps in SBs.
The promising results obtained from the statistical mod-
elling of gpd led to the proposition of an optimized pulp
composition, which maximizes the efficiency in an ampli-
fied range of concentrations of reducing sugars, lipids,
starch, and pectin, now covering the range encountered
in many tropical fruit pulps. As the mango pulp was the
basis for the modified pulp compositions, concentrations
of the components below the ones encountered in the stan-
dard mango pulp could not be tested with the experimental
design. According to Equation (4), the highest efficiency
should occur for lowest sugar content and highest lipid,
starch, and pectin contents.
After application of an optimization routine, the opti-
mum pulp composition was determined by means of con-
ventional optimization methods available in literature
and commercial software.[9]
The objective function was
the optimized pulp, which would then have the following
composition: Cw
sugar ¼ 5.52%, Cw
lipids ¼ 14.69%, Cw
starch
¼ 4.93%, and Cw
pectin ¼ 2.78%, resulting in a maximum gpd
of 81%.
A pulp having the optimized composition was prepared
and a drying experiment was carried out at Q=Qms ¼ 1.22
and Tgjin ¼ 70
C, with five intermittent pulp feedings into
the bed of inert particles. The experimental results obtained
for gpd are shown in Figure 3. Excellent drying perfor-
mance with uniform powder production was achieved in
this experiment. Although the efficiency was lower than
that predicted by the optimization procedure (81%), gpd
of about 70% was considered an excellent result, reproduc-
ing the drying behavior obtained with natural tropical fruit
pulps, but showing a significantly higher powder pro-
duction rate and efficiency.
This result for the optimized pulp composition moti-
vated the development of the next step of the research uti-
lizing mixtures of fruits, taking advantage of the different
natural pulp compositions to generate the optimized com-
position with the help of some oil and starch additives. It is
FIG. 2. Efficiency of powder production – Tests with natural fruit pulps
and modified pulps – Observed values as a function of the predicted values
(with permission of Taylor and Francis) (color figure available online).
FIG. 3. Efficiency of powder production – Tests with modified pulp of
optimized composition (with permission of Taylor and Francis).
1592 ROCHA ET AL.
Downloadedby[UNICAMP]at06:2501September2014
worth mentioning that powder mixtures of fruits have
shown very good market acceptance.
DRYING OF MIXTURES OF TROPICAL FRUIT PULPS
IN A SPOUTED BED
The choice of a mixture of tropical fruit pulps is
explained by the functionality of the mixture produced by
the synergy of the individual compositions. This powder
mixture, with natural flavor, aroma, and functional com-
ponents, may result in products of sensory and nutritional
quality that will make their way onto the market.
The optimum composition obtained in the previous
work[29]
was the basis for preparing mixtures of pulps.
The mixture formulations included pulps of mango, which
has high fiber and carotenoid contents with aroma preser-
vation; umbu, which has high lipid, vitamin C, and com-
plex B contents; and red mombin, which has a high
starch content. Additives such as commercial cornstarch,
pectin (citric pectin from Merck1
), and lipids were added
to the mixture of pulps aiming at reaching the optimum
composition that makes the spouted bed drying feasible.
It is worth highlighting that, although the concentration
of lipids identified as optimal for fruit pulp drying is high,
the mixtures were formulated to contain around 2% of
lipids due to their adverse health effects.
EXPERIMENTAL METHODS
Mango, red mombin, and umbu pulps without any addi-
tives, even water, were acquired at the local market. The
pulps were packed in 100 ml plastic bags and stored in cold
chambers at À18
C. The physicochemical characteristics of
the pulps (reducing and total reducing sugars, proteins,
total solids, moisture content, lipids, pH, and acidity
expressed as the percentage of citric acid) were determined
by standard methods. Data on fruit composition were con-
sidered in the mass balances.
Different products were tested as a lipids source: olive
and Brazil nut oils, coconut milk, heavy milk, palm fat
powder, and palm olein.
Heavy milk is an emulsion of fat in milk, having a large
amount of milk fat.
Coconut milk is extracted from mature coconut pulp. It
is rich in protein, lipids, calories, carbohydrates, vitamins
A, B1, B2, B5 and C, and mineral salts, mainly potassium
and magnesium.
Olive oil is well recognized for its benefits to health and
for having large amounts of monounsaturated fat, which
reduces the risk of coronary diseases.
Brazil nuts are rich in X-6 and vitamin E, and ideal for
consumption in salads and on fish. Their main advantages
are their high protein content, good fiber content, high con-
tent of fatty acids of vegetable origin (X), and ideal concen-
tration of essential minerals such as selenium.
Palm fat is a vegetable fat that substitutes hydrogenated
and animal fat in preparing diverse products in the food
industry. It is totally free of trans fat, making the final pro-
ducts more healthy. Also, it is commercialized encapsu-
lated in carbohydrate, which enhances dissolution and
product flavor. Finally, the palm olein is one of the richest
sources of vitamin E, helping in the reduction of the circu-
lating cholesterol, among other benefits to health.
All formulas contained around 30% mango, umbu, and
red mombin pulps; 1.3 to 1.5% pectin; 1.3 to 1.5% corn
starch; 6% water; and the contents of different types of
lipids as shown in Table 2.
Drying experiments were conducted to define adequate
formulations of the pulp mixture in terms of lipid source.
The mixture formulations were submitted to drying
under fixed operating conditions. These fixed conditions
were defined based on the results obtained in the previous
work[29]
on the drying of modified tropical fruit pulps: an
inert load of 2.50 Æ 0.01 kg, Tgjin of 70 Æ 2
C. Feeding of
the mixtures into the bed was intermittent, with a volume
of 100 ml added during 20 minutes, followed by an interval
of 15 minutes before the next feeding. The same air flow
rate (20% above the minimum spouting for the bed of inert
at 70
C) was maintained in the drying experiments of the
different mixtures. The results were analyzed in terms of
drying performance and sensory tests.
Drying performance was evaluated by process efficiency
and the fraction of solids retained in the bed (Equations (1)
and (2), respectively).
The same methodology as that used to formulate indus-
trialized yogurts with the addition of fruit pulps was
applied to prepare samples of yogurts incorporating the
powders obtained from the drying of the mixtures shown
in Table 2. Proportions of 93.4% yogurt (natural, skimmed,
without sugar, and with a thick consistency), 1.8% powder,
and 4.8% sugar were maintained in the samples. Samples
were tasted by 20 tasters at the Food Engineering and
Nutrition Schools of UFRN (Federal University of Rio
Grande do Norte in Brazil).
After establishing the appropriate types of lipids, new
drying runs were done with the mixtures containing the
TABLE 2
Formulation of the mixtures of fruit pulps
Formula name Lipid composition
FOLIVE Olive oil (1.3%)
FHMILK Heavy milk (5.5%)
FCOCOM Coconut milk (5.5%)
FBRNUT Brazil nut oil (1.3%)
FPALMF Palm fat (powder) (2.0%)
FPALMO Palm olein (2.0%)
DRYING OF TROPICAL FRUIT PULPS 1593
Downloadedby[UNICAMP]at06:2501September2014
chosen lipid sources, aiming at having a sufficient amount
for their characterization.
Physical and physicochemical characteristics were
determined for the dry powders obtained from these mix-
ture formulations. Solubility and reconstitution time as
well as the properties of the product after reconstitution
were also evaluated.
Physicochemical Characterization of the Mixtures of
Pulps and Products (Dry Powders)
All characterization analyses as described below were
done in triplicate.
The moisture content was determined by the oven
method until reaching constant weight using an oven with
air circulation at 70
C.[30]
Determinations of pH, lipid content, titratable acidity,
total soluble solids, residue by incineration, protein con-
tent, and vitamin C content (mg AA=100 ml of sample)
were made according to standard methods in the litera-
ture.[30]
Reducing sugars were determined by the method
described in[32]
and water activity was obtained directly in
an analyzer that applies the dew point principle.
Percentage of vitamin C loss was obtained relating the
AA (ascorbic acid) contents found for the powder and
the pulp mixtures in natura, expressed on a dry basis.
VCloss ¼ 100 À 100x
VCpd
VCpp
 
ð5Þ
Physical Characterization of the Mixtures
Measurements of surface tension of the pulp mixtures
were taken with a Kru¨ss tensiometer by the well-known
ring method, and density was obtained by pycnometry.
A digital rheometer (RheoStress – from Haake, model
RS-150, sensor geometry of co-axial cylinders, model
DG-41, with a thermostatic bath, also from Haake,
model K20) was utilized to analyze the rheological beha-
vior of the mixtures and the reconstituted powder. An
interval of 15 to 150 sÀ1
of rate of shear strain was covered
in the tests, due to equipment limitations (instabilities
occurred for lower values of shear stress). Data on shear
stress as a function of rate of shear strain were adjusted
to the Power Law model, which represents the rheological
behavior of fruit pulps.[33]
Powder Characterization
Dry powder was characterized by its solubility, reconsti-
tution of the pulp mixture, angle of repose, and Hausner
factor.
Powder solubility was determined by the method
described in[34]
and the procedure specified in[22]
was
applied to evaluate the time of reconstitution of the powder
to the pulp mixture.
Powder mixture flowability was analyzed by the static
angle of repose and Hausner factor. The latter was determ-
ined as the ratio of the experimentally observed tapped and
free apparent densities.
RESULTS AND DISCUSSION
Physicochemical Characterization of the
Pulp Mixture Formulations
The results of characterization of the pulp mixtures with
the addition of corn starch, pectin, and the different types
of lipids are shown in Table 3.
Total soluble solids expressed as 
Brix are lower than
the values found in other work[35]
for pasteurized and ster-
ilized pure´e of various fruits (27.0
Brix). Also, the formula-
tions in this work had lower solids contents, and higher
moisture contents, than the pulps modified and analyzed
by Medeiros.[29]
The difference can be explained by the
low solids content and very high moisture content of the
umbu pulp used in this work. This result points to the good
performance of the drying process using the mixture for-
mulations proposed here, as reducing sugars (which corre-
spond to almost the total solids content in fruit pulps)
interfere in a negative way in the spouted bed drying of
fruit pulps.
The pH of the different mixtures shown in Table 3 is
compatible with the pH range of the modified pulps (from
2.9 to 4.2) studied in.[29]
It is known that the pulps’ proper-
ties are influenced by their compositions and pH. For
example, some properties of fruit pulps having a high
reducing sugar content (mainly glucose) are altered when
pH is reduced to values lower than 3. This effect may not
show up in the mixtures analyzed in this work due to the
low sugar content and pH  3. Also, the pH of a food is
an important factor as it can indicate the growth, survival,
or destruction of microorganisms present. According to the
pH range (3.2 to 3.9), the mixtures are classified in the
group of very acidic foods, in which microbial development
is restricted to yeast and mold, with possibly some lactic
and acetic bacteria.
With respect to surface tension, one can observe that
there was no significant variation between the different
TABLE 3
Physical and physicochemical characterization of the pulp
mixture formulations
TSS (
Brix) TTA (%) pH r (dyn=cm)
FOLIVE 11.3 1.1 3.3 57.4
FHMILK 10.0 0.8 3.2 59.9
FCOCOM 10.7 0.8 3.3 62.6
FBRNUT 11.4 0.9 3.2 57.7
FPALMF 13.1 0.9 3.3 62.6
FPALMO 13.1 0.9 3.9 51.6
1594 ROCHA ET AL.
Downloadedby[UNICAMP]at06:2501September2014
formulations; the measurements are close to the umbu pulp
surface tension (62.1 dyn=cm).
Water activity was similar for all mixtures analyzed and
very high, as expected (mean value: 0.986 Æ 0.003).
The results also showed that the different types of
lipids in the mixtures did not affect their densities
(1.061 Æ 0.003 g=ml). The densities obtained in this work
are slightly lower than those of the natural fruit pulps that
compose the mixtures; they are compatible with the ones
determined for the modified pulps used by Medeiros.[29]
Drying
Figure 4 contains plots of the mass of powder (accumu-
lated) collected during the pulp mixture drying. The gra-
phic shows that for most of the experiments the mass of
powder increased linearly with time, indicating that the
production rate was practically constant.
The effect of different types of lipids on powder pro-
duction is more evident for the palm fat powder and the
heavy milk. The largest and smallest collections of powder
were obtained with the formulas including FPALMF and
FHMILK, respectively. The production rate estimated from
the linear model corresponds to 0.355 g=min (21.3 g=h)
and 0.257 g=min (14.4 g=h), respectively. The straight lines
almost overlap for the other lipid sources with an average
powder production of 0.3 g=min (18 g=h).
The results obtained for the moisture contents of the
pulp mixtures in natura (mpp) and of the powder (mpd) as
well as the process efficiency (gpd) and the material reten-
tion in the bed (vpd) are shown in Table 4. It was verified
by experimental observations that the drying of some mix-
tures resulted in high levels of material retention inside the
bed (mainly for the formulation using heavy milk) or
material adhering to the dryer walls (as for the mixture
having coconut milk).
No significant variation is observed for the pulp mois-
ture content, which corresponds almost completely to the
average of the moisture contents of the fruit pulps which
the formulations are composed.
Powder moisture contents were in the range of 4.11 to
8.05%. These values are compatible with the ones found
by Medeiros and co-workers.[9]
As shown in Table 4, drying efficiencies were in the
range of 35.6 to 52.3%, which is higher than the drying effi-
ciencies obtained for drying of umbu, mango, and red
mombin pulps using the same equipment and inert.[9]
In the drying of FHMILK there was higher retention of
material in the bed than the drying yield, which agrees with
experimental findings. Heavy milk is the only animal fat
source used in the mixture compositions proposed in this
work. Interactions between this type of fat and the other
components of the pulps may be the reason for the
adhesion of the film of this mixture to the inert particles.
Drying of FCOCOM resulted in low material retention;
however, the drying efficiency was also low due to the loss
of powder attached to the bed walls in accordance with the
experimental reported data.
For the drying of FPALMF and FPALMO, the efficiencies
were higher and, specifically for the FPALMO, the material
retention was very low (13.8%). Stable fluid dynamics were
observed during the drying experiments. Bed pressure drop
and heights of the fountain and of the annulus remained
stable during the drying runs, showing only alterations
inherent to those in the intermittent feeding of the pulp
mixtures.
Apart from process performance, results of sensory test-
ing of the yogurts prepared with the addition of the dried
mixtures were also used as a criterion to select the appropri-
ate mixture formulations. Yogurts containing dried FHMILK,
FCOCOM, FPALMF, and FPALMO were approved in the sen-
sory test. For the other yogurts, characteristic odor of the
lipid source utilized negatively influenced the tasters.
Despite their sensory acceptance, the mixtures with
addition of heavy milk and coconut milk were also
FIG. 4. Powder production during drying of the pulp mixture formula-
tions (color figure available online).
TABLE 4
Drying results for the mixtures of fruit pulps
mpp (%) mpd (%) gpd (%) vpd (%)
FOLIVE 82.9 4.11 44.3 30.5
FHMILK 83.1 4.69 35.6 58.9
FCOCOM 83.4 8.05 43.3 14.3
FBRNUT 83.4 7.58 39.4 31.4
FPALMF 82.3 6.27 52.3 26.2
FPALMO 82.2 7.30 49.1 13.8
DRYING OF TROPICAL FRUIT PULPS 1595
Downloadedby[UNICAMP]at06:2501September2014
discarded, the former due to the low drying efficiency and
the latter because of the high level of material retention
during the drying tests. Thus, FPALMF and FPALMO were
selected to continue this research, due to their good SB dry-
ing performance and good score in the sensory analysis.
Analyses of composition of these two formulations were
performed and the results are shown in Table 5.
Powder Characterization
To validate the mixtures selected, an analysis of the
dried powders was carried out. Product quality was evalu-
ated through physical and physicochemical characteriza-
tion and ascorbic acid contents. Results are shown in
Table 6.
The average ascorbic acid content of the powders from
FPALMF and FPALMO was 10 mg AA=100 g of sample. This
value is significantly lower than those found for powders
obtained from umbu, red mombin, and mango pulp dried
in a SB at 70
C without any additives (68.4, 52.52, and
32.28 mg AA=100 g of sample, respectively).[11]
For the pulp mixtures FPALMF and FPALMO in natura,
the average ascorbic acid content was of 2.98 mg AA=
100 g of sample, which is much lower than the value found
for the fruit pulps without additives. This low ascorbic acid
concentration is due to the modification of the composition
of the mixtures by addition of lipids, starch, and pectin.
For evaluation on a dry basis, the loss of vitamin C was
37% (average), which is of the same order of magnitude
and slightly lower than the vitamin C loss recorded in other
work.[11]
Powder moisture contents were compatible with the
results for dried Surinam cherry pulp without additives
(8.12%) and with the addition of 15% maltodextrin
(7.64%).[36]
The acidities (expressed as citric acid content) found for
FPALMF (5.42%) and FPALMO (4.65%) were lower than the
ones obtained for green acerola powder dried in an oven
and lyophilized (7.68 and 8.50%, respectively),[37]
and
higher than the value reported for powder from pineapple
bagasse (2.58%).[38]
Powders obtained from the two mixture formulations
showed good solubility, of the same order of magnitude.
Averages of the static angle of repose were 49
for the
two mixture formulations. Angles of repose lower than
45
are characteristic of free-flowing powders, while angles
of repose above 50
suggest cohesiveness. The value
obtained in this work is at the limit between free flowability
and cohesiveness.
Mean free apparent densities obtained for FPALMF and
FPALMO powders were 0.29 g=ml and 0.21 g=ml, respec-
tively. These values are of the same order of magnitude
as those for other powders from fruit pulps with and with-
out additives obtained in a spray dryer and in a SB.[36,39]
Tapped densities were evaluated for the powders from
the two mixtures, showing values of 0.40 g=ml and
0.33 g=ml for FPALMF and FPALMO, respectively. The
Hausner factor was calculated as the ratio of the tapped
to the free apparent densities, resulting in 1.46 and 1.58
for FPALMF and FPALMO. The Hausner factor is related
to the cohesive forces of a particulate material; if the factor
is lower than 1.25, the material can be classified as
free-flowing. Hausner factors higher than 1.4 are typical
of cohesive materials.[40]
Analysis of the powder characterization reveals simi-
larity between the products of the two mixture formula-
tions, FPALMF and FPALMO. The powders had low
moisture contents; ascorbic acid contents were not high
in the mixtures and important losses of vitamin C were
reported. Acidity analysis classifies the powders as acids,
consequently making microbiological contamination diffi-
cult. The Hausner factor indicates that the powders of both
formulations are cohesive.
Experiments on pulp reconstitution resulted in an aver-
age time of 315 s for complete reconstitution. A similar
result was found for the reconstitution of tomato powder
obtained in SB.[22]
It is important to note that drying tem-
perature influences reconstitution time, as verified in other
work.[22,41]
Reconstitution times were higher for higher
drying temperatures. The bridges formed between the
particles during drying could be more rigid at high
TABLE 5
Compositions of FPALMF and FPALMO
Parameters FPALMF FPALMO
TRS (%) 13.0 Æ 0.2 13.9 Æ 0.2
RS (%) 11.83 Æ 0.45 11.02 Æ 0.06
Proteins (%) 0.69 Æ 0.01 0.85 Æ 0.03
Lipids (%) 2.29 2.27
Incineration residue (%) 0.53 Æ 0.01 0.51 Æ 0.01
mpp (%) 82.3 82.2
Ascorbic acid
(mg AA=100 ml of sample)
2.76 2.97
TABLE 6
Powder characterization
Parameters FPALMF FPALMO
Ascorbic acid
(mg AA=100 ml of sample)
10.0 Æ 0.2 9.7 Æ 0.2
mpd (%) 8.51 Æ 0.55 7.30 Æ 0.04
Acidity (% citric acid) 5.42 Æ 0.25 4.65 Æ 0.04
Solubility (%) 60.15 Æ 0.001 67.82 Æ 0.006
Angle of repose (
) 49 Æ 1 49 Æ 1
HF 1.46 Æ 0.06 1.58 Æ 0.02
Reconstitution time (s) 300 Æ 1 330 Æ 1
1596 ROCHA ET AL.
Downloadedby[UNICAMP]at06:2501September2014
temperatures, altering the reconstitution and solubility of
the final product.
A summary of the properties of the reconstituted and in
natura pulp mixtures (FPALMF and FPALMO) is presented in
Table 7.
No significant alterations can be seen between the recon-
stituted and in natura pulp mixtures. The small variations
observed can be explained by the higher moisture content
of the reconstituted pulp and probably by the drying
process with volatile losses.
Results of the rheological characterization (fit to the
power law model) of the mixture formulations, in natura
and reconstituted, are shown in Table 8.
Similar results for each mixture, in natura and reconsti-
tuted, confirm the potential of SB drying for tropical fruit
pulp mixtures.
CONCLUSIONS
For most of the pulps, a sharp decrease of the bed pres-
sure drop was obtained just after the addition of pulp into
the bed. As drying continued, the pressure drop increased
until a steady condition, which was attained at a smaller
pressure drop than the initial one. Observations confirmed
that, apart from the first instantaneous effects of pulp fed,
an influence of the pulp on the bed dynamics was still
present when almost all water was evaporated, which was
attributed to powder retention on the surface of the inert
particles.
Pulps with high lipid and=or high starch contents
resulted in stable spouting regime.
The higher the fluid dynamic instability brought about
by the pulp, the larger was the reduction in the bed pressure
drop, as verified for the pulps having high reducing sugar
contents.
Analysis of the fluid dynamics suggested that high starch
and lipid contents favored bed flowability and reducing
sugars resulted in bad dynamic regime.
Repetitions at the central condition of the experimental
design resulted in appropriate reproducibility of powder
production efficiency.
For some conditions of the experimental design there
was no powder produced, as in the runs with pulps con-
taining high reducing sugar and low starch concentrations.
The highest efficiency was obtained for the pulp with low
reducing sugar and fiber contents, and high pectin, lipid,
and starch contents.
Statistical analysis of the fractional factorial design for
95% of confidence level revealed that all the components,
except fibers, exerted significant effect on efficiency of pow-
der production. Reducing sugars caused a decrease in the
efficiency and this effect was the most significant. Starch,
pectin, and lipids favored powder production, the starch
concentration being the most influential.
A predictive statistical correlation was obtained for
efficiency of powder production as a function of the
pulp composition. Regression and residue analyses as
well as comparisons of predicted and experimental
values of efficiency of powder production for all the
modified pulps, for natural mango pulp, and for differ-
ent tropical fruit pulps dried in the same SB dryer
attested a good fit of the proposed correlation to the
experimental data.
An optimized pulp composition was determined, which
would result in a maximum efficiency of powder pro-
duction of 81%.
In the drying of mixtures of mango, red mombin, and
umbu pulps with addition of starch and different lipid
sources, formulas with palm fat powder and palm oil
resulted in higher efficiencies and, specifically for the palm
oil, material retention in the bed was very low. Stable fluid
dynamics were observed during the drying experiments.
Bed pressure drop and heights of the fountain and annulus
stayed stable during the drying runs.
Powders from the mixtures of pulps with adjusted com-
position (using palm fat powder and palm oil as lipid
sources) had good solubility in water, intermediate cohes-
iveness, and moisture contents, citric acid percentages
and reconstitution times compatible with the results
found in the literature for other pulps. Also, yogurts
TABLE 7
Characterization of the mixtures: in natura and
reconstituted
FPALMF FPALMO
Parameters In natura Rec. In natura Rec.
mpp (%) 82.3 86.1 82.2 86.1
TSS (
Brix) 13.1 12.8 13.1 12.2
TTA (%) 0.9 0.9 0.9 0.9
pH 3.3 3.4 3.9 3.8
qpp (kg=m3
) 1062 1057 1060 1058
r (dyn=cm) 62.6 45.8 51.6 48.2
Rec. – reconstituted.
TABLE 8
Rheological parameters (power law model) for the pulp
mixtures in natura and reconstituted
Parameters
K n R2
FPALMF – in natura 2.56 0.30 0.998
FPALMF – rec. 2.95 0.30 0.995
FPALMO – in natura 4.00 0.38 0.996
FPALMO – rec. 3.17 0.38 0.996
DRYING OF TROPICAL FRUIT PULPS 1597
Downloadedby[UNICAMP]at06:2501September2014
containing these powders obtained good scores in sensory
analyses.
SB drying of the pulp mixtures (with palm fat powder
and palm oil) resulted in a high-quality product for use
by industry in the preparation of enriched foods. Consider-
ing that palm oil is a Brazilian product of moderate price
that has been replacing the powder of palm fat in the
Brazilian industries, the mixture including palm oil was
chosen to continue this research. The next step will be to
analyze process performance for this fixed formulation of
the pulp mixture, aiming to optimize process efficiency
through modifications of the operating conditions and
the dimensions of the SB drier.
NOMENCLATURE
Ci
w
¼ Ci=Cw Conc. component i=conc. comp. w (%)
d diameter (m)
K parameter (power law model) (NÁmÀ2
Á s)
M mass (kg)
m moisture content, wb (%)
n parameter (power law model) (À)
P pressure (NÁmÀ2
)
Q flow rate (m3
Á sÀ1
)
RS Reducing sugars (%)
R2
Correlation coeficient (À)
T temperature (
C)
t time, (s)
TRS Total reducing sugars (%)
TSS Total soluble solids (
Brix)
TTA Total titratable acidity (%)
VC vitamin C content (mg AA=100 ml of sample)
Greek Letters
D variation (À)
h angle of repose (
)
g efficiency (%)
v retention (%)
q density (kg Á mÀ3
)
Subscripts
0 initial
ap apparent
g gas
in inlet
loss loss
max maximum
ms minimum spouting
out outlet
p particle
pd-ret powder retained
p-dry dry particles
p-fl wetted particles
pp pulp
ssp stable spouting
REFERENCES
1. Rahman, M.S.; Pereira, C.O. Drying and food preservation. In Hand-
book of Food Preservation; Rahman, M.S., Ed.; Marcel Dekker Inc.:
New York, 1999; 173–216.
2. Fellows, P.J. Food Processing Technology, 2nd Ed; Ellis Horwood
Ltd.: Cambridge, 2000.
3. Righetto, A.M. Characterization physical chemistry and stability of
acerola juice microencapsulated by green spray and lyophilization;
Ph.D. diss., State University of Campinas, Campinas, Brazil, 2003.
4. Marques, L.G.; Ferreira, M.C.; Freire, J.T. Freeze-drying of acerola
(West Indian Cherry) (Malpighia glabra L.). Chem. Eng. Proc. 2007,
2, 451–457.
5. Astolfi-Filho, Z.; Souza, A.C.; Reipert, E.C.D.; Telis, V.R.N. Encap-
sulation of passion fruit juice by co-crystallization with sucrose: Crys-
tallization kinetics and physical properties. Science and Technology of
Food 2005, 25, 4, 795–801.
6. Lima, M.F.M.; Almeida, M.M.; Vasconcelos, L.G.S.; Alsina, O.L.S.
Drying of umbu pulp in spouted bed: Characteristic curves. In Drying
’92; Mujumdar, A.S., Ed.; Hemisphere Publishing Corp.: Montreal,
1992; 1508–1515.
7. Martinez, O.L.A.; Brennam, J.G.; Nirajam, K. Study of food drying
in a fountain dryer with inert. Proceedings of I Ibero-American Food
Congress, Campinas, Brazil, 1995; 73–81.
8. Reyes, A.E.; Diaz, G.; Blasco, R. Experimental study of slurries on
inert particles in spouted bed and fluidized bed dryers. In Drying
’96; Mujumdar, A.S., Ed.; Hemisphere Publishing Corp.: New York,
1996; 605–612.
9. Medeiros, M.F.D.; Rocha, S.C.S.; Alsina, O.L.S. Drying of pulps
of tropical fruits in spouted bed: Effect of composition on dryer
performance. Drying Technology 2002, 20, 855–881.
10. Lima, M.F.M.; Rocha, S.C.S.; Alsina, O.L.S.; Jeroˆnimo, C.E.M.; da
Mata, A.L.M. Influence of material chemical composition on the dry-
ing performance of fruits in spouted beds. Proceedings of 13th
Brazilian Congress of Chemical Engineering, Campinas, Brazil,
2000, CD-ROM.
11. Ramos, C.M.P.; Lima, M.F.M.; Maria, Z.L. Obtaining of dried
fruit powder in spouted bed. Brazilian Journal of Chemical 1998,
47, 33–36.
12. Souza, Jr., F.E.; Souza, J.S.; Rocha, S.C.S.; Medeiros, M.F.D. Drying
of mixtures of fruit pulps in spouted bed: Influence of the addition of
fats on the pulps properties and process performance. Proceedings of
VII Brazilian Congress of Chemical Engineering Research, Sa˜o
Carlos, Brazil, 2007, CD-ROM.
13. Bott, R.F.; Labuza, T.P.; Oliveira, W.P. Stability testing of spray- and
spouted bed-dried extracts of passiflora alata. Drying Technology
2010, 28(11), 1255–1265.
14. Pereira, N.R.; Godoi, F.C.; Rocha, S.C.S. Drying of starch suspen-
sion in spouted bed with inert particles: Physical and thermal analysis
of product. Drying Technology 2010, 28(11), 1288–1296.
15. Ciro-Vela´squez, H.J.; Cunha, R.L.; Menegalli, F.C. Drying of
xanthan gum using a two-dimensional spouted fluidized bed (2DSFB)
with inert particles: Performance and rheological considerations.
Drying Technology 2010, 28(3), 389–401.
16. Almeida, A.R.F.; Freire, F.B.; Freire, J.T. Transient analysis of pasty
material drying in a spouted bed of inert particles. Drying Technology
2010, 28(3), 330–340.
17. Zhu, X.; Ye, S. Drying model of paste materials in fluidized bed with
inert particles and submerged heating tubes. Huagong Xuebao=
CIESC Journal 2010, 61(3), 601–606.
18. Rocha, S.C.S.; Donida, M.W.; Marques, A.M.M. Liquid-particle sur-
face properties on spouted bed coating and drying performance.
Canadian Journal of Chemical Engineering 2009, 87(5), 695–703.
19. Mathur, K.B.; Epstein, N. Spouted Beds; Academic Press: New York,
1974.
1598 ROCHA ET AL.
Downloadedby[UNICAMP]at06:2501September2014
20. Patel, K.; Bridgwater, J.; Baker, C.G.J.; Schneider, T. Spouting beha-
vior of wet solids. In Drying ’86; Mujumdar, A.S., Ed.; Hemisphere
Publishing Corp.: New York, 1986; 183–189.
21. Re´, M.I.; Freire, J.T. Drying of pastelike materials in spouted beds.
Proceedings of the 6th International Drying Symposium, Versailles,
1988; 426–431.
22. Kachan, G.C.; Chiapetta, E. Dehydration of tomato paste in a
spouted bed dryer. Proceedings of the 8th Brazilian Congress on
Chemical Engineering, Sa˜o Paulo, Brazil, Vol. 2, 1988; 510–523.
23. Mujumdar, A.S. Spouted beds: Principles and recent developments.
Proceedings of the 7th Brazilian Meeting on Porous Media. Sa˜o
Carlos, Brazil, Vol. 1, 1989; 3–13.
24. Schneider, T.; Bridgwater, J. The stability of wet spouted beds. Drying
Technology 1993, 11, 277–301.
25. Reyes, A.E.; Massarani, G. Hydrodynamics and evaporation of water
in a conical spouted bed. Proceedings of the 10th Brazilian Meeting on
Porous Media, Sa˜o Carlos, Brazil, Vol. 2, 1992; 55–65.
26. Alsina, O.L.S.; Morais, V.L.M.; Lima, L.M.R.; Soares, F.H.L.
Studies on the performance of the spouted bed dryer for the dehy-
dration for West Indian cherry pulp. In Drying ’96; Mujumdar,
A.S., Ed.; Hemisphere Publishing Corp.: New York, 1996; 867–872.
27. Spitzner Neto, P.I.; Freire, J.T. Study of pastes drying in spouted
beds: Influence of the presence of the paste. Proceedings of the 25th
Brazilian Congress on Particulate Systems, Sa˜o Carlos, Brazil,
Vol. 1, 1997; 185–190.
28. Passos, M.L.; Massarani, G.; Freire, J.T.; Mujumdar, A.S. Drying of
pastes in spouted beds of inert particles: Design criteria and modeling.
Drying Technology 1997, 15, 605–627.
29. Medeiros, M.F.D. Influence of material chemical composition on
spouted bed drying performance of fruit pulps; Ph.D. diss., State
University of Campinas, Brazil, 2001.
30. IAL, Analytical Standards of Adolfo Lutz Institute. Physical and
Chemical Methods for Analyses of Foods, 3rd Ed; IAL: Sa˜ o Paulo,
2008.
31. Medeiros, M.F.D.; Souza, J.S.; Alsina, O.L.S.; Rocha, S.C.S. Drying
of tropical fruit pulps: An alternative spouted bed process. In Inno-
vation in Food Engineering: New Techniques and Products; Passos,
M.L., Ribeiro, C.P., Eds.; CRC Press: Boca Raton, FL, 2009; 361–388.
32. Correia, R.T.P. Study on cultivations of semi-solid Saccharomyces
cerevisiae and Rhizopus oligosporus in pineapple residue; PhD. diss.,
Federal University of Rio Grande do Norte, Brazil, 2004.
33. Haminiuk, C.W.I.; Sierakowski, M.R.; Vidal, J.R.M.B.; Masson,
M.L. Rheological characterization of blackberry pulp. Braz. J. Food
Technol. 2006, 9, 291–296.
34. Cano-Chauca, M.; Stringheta, P.C.; Ramos, A.M.; Cal-Vidal, J.
Effect of the carriers on the microstructure of mango powder obtained
by spray drying and its functional characterization. Innovative Food
Sci. Emerg. Technol. 2005, 6, 420–428.
35. Brito, A.C.W. Development of a pure´e made of mixed fruits ready for
consumption; MSc. thesis, Federal University of Parana´, Brazil, 2008.
36. Oliveira, A.L.; da Silva, M.G.F.; Sobral, P.J.A.; Oliveira, C.A.F.;
Habitante, M.Q.B. Physical properties of mangaba mixtures for sher-
bets. Brazilian Agriculture 2006, 40, 581–586.
37. Menezes, A.R.V.; Silva Ju´nior, A.; Cruz, H.L.L.; Arau´jo, D.R.;
Sampaio, D.D. Comparative study of green acerola powder obtained
in an oven and by lyophilization. Brazilian Journal of Agroindustrial
Products 2009, 11, 1–8.
38. Costa, J.M.C.; Felipe, E.M.F.; Maia, G.A.; Brasil, I.M.; Hernandez,
F.F.H. Comparison of physical and physicochemical parameters of
powders obtained from pineapple residue. Journal of Agronomical
Science 2007, 38, 228–332.
39. Gomes, P.M.A.; Figueiredo, R.M.F.; Queiroz, A.J.M. Characteriza-
tion and adsorption isotherms of powder from acerola pulp. Brazilian
Journal of Agroindustrial Products 2002, 4, 157–165.
40. Geldart, D.; Harnby, N.; Wong, A.C. Fluidization of cohesive
powders. Powder Technology 1984, 37, 25–37.
41. Dacanal, G.C. Study of granulation of acerola juice dehydrated in
fluidized bed; MSc. thesis, State University of Campinas, Brazil, 2005.
DRYING OF TROPICAL FRUIT PULPS 1599
Downloadedby[UNICAMP]at06:2501September2014
View publication statsView publication stats

More Related Content

Similar to Drt 2011 fruit

DOE-Newsletter 6 pdf
DOE-Newsletter 6 pdfDOE-Newsletter 6 pdf
DOE-Newsletter 6 pdfJohanny PEREZ
 
Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...
Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...
Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...Juan Ignacio Fernandez Rodriguez
 
Friday saminar topic
Friday saminar topicFriday saminar topic
Friday saminar topicdeepak mehta
 
Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...
Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...
Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...iosrjce
 
Processing, Dehydration, Canning, Preservation of Fruits & Vegetables
Processing, Dehydration, Canning, Preservation of Fruits & Vegetables Processing, Dehydration, Canning, Preservation of Fruits & Vegetables
Processing, Dehydration, Canning, Preservation of Fruits & Vegetables Ajjay Kumar Gupta
 
Madrau m articolo_2009_effect
Madrau m articolo_2009_effectMadrau m articolo_2009_effect
Madrau m articolo_2009_effectvaishali0123
 
role of organic acid and hydrogen peroxide in fruit juice preservation.pdf
role of organic acid and hydrogen peroxide in fruit juice preservation.pdfrole of organic acid and hydrogen peroxide in fruit juice preservation.pdf
role of organic acid and hydrogen peroxide in fruit juice preservation.pdframya874116
 
Potentialities of solar drying in food industry
Potentialities of solar drying in food industryPotentialities of solar drying in food industry
Potentialities of solar drying in food industrysujayasree o.j
 
Methods for Drying Enzyme Preparations 
Methods for Drying Enzyme Preparations Methods for Drying Enzyme Preparations 
Methods for Drying Enzyme Preparations Mustafa Termanini
 
Advances In Minimal Processing Of Fruits And Vegetables A Review
Advances In Minimal Processing Of Fruits And Vegetables  A ReviewAdvances In Minimal Processing Of Fruits And Vegetables  A Review
Advances In Minimal Processing Of Fruits And Vegetables A ReviewSean Flores
 
IJSRED-V2I1P17
IJSRED-V2I1P17IJSRED-V2I1P17
IJSRED-V2I1P17IJSRED
 
Prive protected structuresforraspberries_2013
Prive protected structuresforraspberries_2013Prive protected structuresforraspberries_2013
Prive protected structuresforraspberries_2013acornorganic
 
Advances in drying and dehydration in Fruit Crops
Advances in drying and dehydration in Fruit CropsAdvances in drying and dehydration in Fruit Crops
Advances in drying and dehydration in Fruit Cropsmanohar meghwal
 
Tech innovation : Making agriculture profitable venture
Tech innovation : Making agriculture profitable ventureTech innovation : Making agriculture profitable venture
Tech innovation : Making agriculture profitable venturedouglas1441
 
2. Application of ultra sound in Fruit Drying.pdf
2. Application of ultra sound in Fruit Drying.pdf2. Application of ultra sound in Fruit Drying.pdf
2. Application of ultra sound in Fruit Drying.pdfPoojaYaddanapudi3
 
Cumulative effect of modified atmospheric packaging on the textural and chemi...
Cumulative effect of modified atmospheric packaging on the textural and chemi...Cumulative effect of modified atmospheric packaging on the textural and chemi...
Cumulative effect of modified atmospheric packaging on the textural and chemi...SukhveerSingh31
 
Design of a Controlled Atmospheric Storage Facility for Climacteric Fruits
Design of  a Controlled Atmospheric Storage Facility for Climacteric Fruits  Design of  a Controlled Atmospheric Storage Facility for Climacteric Fruits
Design of a Controlled Atmospheric Storage Facility for Climacteric Fruits AI Publications
 

Similar to Drt 2011 fruit (20)

DOE-Newsletter 6 pdf
DOE-Newsletter 6 pdfDOE-Newsletter 6 pdf
DOE-Newsletter 6 pdf
 
Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...
Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...
Raisin processing physicochemicalnutritionalandmicrobiologicalqualitycharacte...
 
Friday saminar topic
Friday saminar topicFriday saminar topic
Friday saminar topic
 
Bio-stimulants and their Role in Fruit Production and Postharvest Management
Bio-stimulants and their Role in  Fruit Production and Postharvest ManagementBio-stimulants and their Role in  Fruit Production and Postharvest Management
Bio-stimulants and their Role in Fruit Production and Postharvest Management
 
Postharvest Handling for Organic Crops ~ California
Postharvest Handling for Organic Crops ~ CaliforniaPostharvest Handling for Organic Crops ~ California
Postharvest Handling for Organic Crops ~ California
 
Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...
Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...
Study On dehydration of Papaya Slices Using Osmotic Dehydration Mediated Hot ...
 
Processing, Dehydration, Canning, Preservation of Fruits & Vegetables
Processing, Dehydration, Canning, Preservation of Fruits & Vegetables Processing, Dehydration, Canning, Preservation of Fruits & Vegetables
Processing, Dehydration, Canning, Preservation of Fruits & Vegetables
 
Madrau m articolo_2009_effect
Madrau m articolo_2009_effectMadrau m articolo_2009_effect
Madrau m articolo_2009_effect
 
role of organic acid and hydrogen peroxide in fruit juice preservation.pdf
role of organic acid and hydrogen peroxide in fruit juice preservation.pdfrole of organic acid and hydrogen peroxide in fruit juice preservation.pdf
role of organic acid and hydrogen peroxide in fruit juice preservation.pdf
 
Potentialities of solar drying in food industry
Potentialities of solar drying in food industryPotentialities of solar drying in food industry
Potentialities of solar drying in food industry
 
Methods for Drying Enzyme Preparations 
Methods for Drying Enzyme Preparations Methods for Drying Enzyme Preparations 
Methods for Drying Enzyme Preparations 
 
Advances In Minimal Processing Of Fruits And Vegetables A Review
Advances In Minimal Processing Of Fruits And Vegetables  A ReviewAdvances In Minimal Processing Of Fruits And Vegetables  A Review
Advances In Minimal Processing Of Fruits And Vegetables A Review
 
IJSRED-V2I1P17
IJSRED-V2I1P17IJSRED-V2I1P17
IJSRED-V2I1P17
 
Freeze drying
Freeze dryingFreeze drying
Freeze drying
 
Prive protected structuresforraspberries_2013
Prive protected structuresforraspberries_2013Prive protected structuresforraspberries_2013
Prive protected structuresforraspberries_2013
 
Advances in drying and dehydration in Fruit Crops
Advances in drying and dehydration in Fruit CropsAdvances in drying and dehydration in Fruit Crops
Advances in drying and dehydration in Fruit Crops
 
Tech innovation : Making agriculture profitable venture
Tech innovation : Making agriculture profitable ventureTech innovation : Making agriculture profitable venture
Tech innovation : Making agriculture profitable venture
 
2. Application of ultra sound in Fruit Drying.pdf
2. Application of ultra sound in Fruit Drying.pdf2. Application of ultra sound in Fruit Drying.pdf
2. Application of ultra sound in Fruit Drying.pdf
 
Cumulative effect of modified atmospheric packaging on the textural and chemi...
Cumulative effect of modified atmospheric packaging on the textural and chemi...Cumulative effect of modified atmospheric packaging on the textural and chemi...
Cumulative effect of modified atmospheric packaging on the textural and chemi...
 
Design of a Controlled Atmospheric Storage Facility for Climacteric Fruits
Design of  a Controlled Atmospheric Storage Facility for Climacteric Fruits  Design of  a Controlled Atmospheric Storage Facility for Climacteric Fruits
Design of a Controlled Atmospheric Storage Facility for Climacteric Fruits
 

Recently uploaded

A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptxA CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptxmaisarahman1
 
Computer Lecture 01.pptxIntroduction to Computers
Computer Lecture 01.pptxIntroduction to ComputersComputer Lecture 01.pptxIntroduction to Computers
Computer Lecture 01.pptxIntroduction to ComputersMairaAshraf6
 
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXssuser89054b
 
Design For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the startDesign For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the startQuintin Balsdon
 
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills KuwaitKuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwaitjaanualu31
 
Computer Networks Basics of Network Devices
Computer Networks  Basics of Network DevicesComputer Networks  Basics of Network Devices
Computer Networks Basics of Network DevicesChandrakantDivate1
 
Hostel management system project report..pdf
Hostel management system project report..pdfHostel management system project report..pdf
Hostel management system project report..pdfKamal Acharya
 
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best ServiceTamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Servicemeghakumariji156
 
GEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLE
GEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLEGEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLE
GEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLEselvakumar948
 
Thermal Engineering Unit - I & II . ppt
Thermal Engineering  Unit - I & II . pptThermal Engineering  Unit - I & II . ppt
Thermal Engineering Unit - I & II . pptDineshKumar4165
 
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptxS1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptxSCMS School of Architecture
 
data_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdfdata_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdfJiananWang21
 
Hospital management system project report.pdf
Hospital management system project report.pdfHospital management system project report.pdf
Hospital management system project report.pdfKamal Acharya
 
Work-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxWork-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxJuliansyahHarahap1
 
HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptx
HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptxHOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptx
HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptxSCMS School of Architecture
 
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments""Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"mphochane1998
 
Double Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torqueDouble Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torqueBhangaleSonal
 
Online electricity billing project report..pdf
Online electricity billing project report..pdfOnline electricity billing project report..pdf
Online electricity billing project report..pdfKamal Acharya
 
Employee leave management system project.
Employee leave management system project.Employee leave management system project.
Employee leave management system project.Kamal Acharya
 

Recently uploaded (20)

A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptxA CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
A CASE STUDY ON CERAMIC INDUSTRY OF BANGLADESH.pptx
 
Computer Lecture 01.pptxIntroduction to Computers
Computer Lecture 01.pptxIntroduction to ComputersComputer Lecture 01.pptxIntroduction to Computers
Computer Lecture 01.pptxIntroduction to Computers
 
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
 
Design For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the startDesign For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the start
 
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills KuwaitKuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
Kuwait City MTP kit ((+919101817206)) Buy Abortion Pills Kuwait
 
Computer Networks Basics of Network Devices
Computer Networks  Basics of Network DevicesComputer Networks  Basics of Network Devices
Computer Networks Basics of Network Devices
 
Hostel management system project report..pdf
Hostel management system project report..pdfHostel management system project report..pdf
Hostel management system project report..pdf
 
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best ServiceTamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
Tamil Call Girls Bhayandar WhatsApp +91-9930687706, Best Service
 
GEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLE
GEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLEGEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLE
GEAR TRAIN- BASIC CONCEPTS AND WORKING PRINCIPLE
 
Thermal Engineering Unit - I & II . ppt
Thermal Engineering  Unit - I & II . pptThermal Engineering  Unit - I & II . ppt
Thermal Engineering Unit - I & II . ppt
 
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptxS1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
S1S2 B.Arch MGU - HOA1&2 Module 3 -Temple Architecture of Kerala.pptx
 
data_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdfdata_management_and _data_science_cheat_sheet.pdf
data_management_and _data_science_cheat_sheet.pdf
 
Hospital management system project report.pdf
Hospital management system project report.pdfHospital management system project report.pdf
Hospital management system project report.pdf
 
Work-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxWork-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptx
 
HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptx
HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptxHOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptx
HOA1&2 - Module 3 - PREHISTORCI ARCHITECTURE OF KERALA.pptx
 
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments""Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
 
Double Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torqueDouble Revolving field theory-how the rotor develops torque
Double Revolving field theory-how the rotor develops torque
 
Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
 
Online electricity billing project report..pdf
Online electricity billing project report..pdfOnline electricity billing project report..pdf
Online electricity billing project report..pdf
 
Employee leave management system project.
Employee leave management system project.Employee leave management system project.
Employee leave management system project.
 

Drt 2011 fruit

  • 1. See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/233008311 Drying of Tropical Fruit Pulps: Spouted Bed Process Optimization as a Function of Pulp Composition Article in Drying Technology · October 2011 DOI: 10.1080/07373937.2011.585442 CITATIONS 17 READS 109 4 authors, including: Some of the authors of this publication are also working on these related projects: Fluid-dynamic and drying of cohesive particles of a biodegradable polymer (poly-hydroxybutyrate) in rotating-pulsed fluidized bed, State University of Campinas View project S. C. S. Rocha University of Campinas 93 PUBLICATIONS 551 CITATIONS SEE PROFILE Odelsia L. S. Alsina Universidade Tiradentes 38 PUBLICATIONS 192 CITATIONS SEE PROFILE All content following this page was uploaded by S. C. S. Rocha on 01 September 2014. The user has requested enhancement of the downloaded file. All in-text references underlined in blue are added to the original document and are linked to publications on ResearchGate, letting you access and read them immediately.
  • 2. This article was downloaded by: [UNICAMP] On: 01 September 2014, At: 06:25 Publisher: Taylor & Francis Informa Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House, 37-41 Mortimer Street, London W1T 3JH, UK Drying Technology: An International Journal Publication details, including instructions for authors and subscription information: http://www.tandfonline.com/loi/ldrt20 Drying of Tropical Fruit Pulps: Spouted Bed Process Optimization as a Function of Pulp Composition S. C. S. Rocha a , J. S. Souza b , O. L. S. Alsina c & M. F. D. Medeiros b a School of Chemical Engineering – UNICAMP , Campinas, SP, Brazil b Department of Chemical Engineering – UFRN, Lagoa Nova , Natal, RN, Brazil c Department of Chemical Engineering – UFCG , Campina Grande, PB, Brazil Published online: 11 Aug 2011. To cite this article: S. C. S. Rocha , J. S. Souza , O. L. S. Alsina & M. F. D. Medeiros (2011) Drying of Tropical Fruit Pulps: Spouted Bed Process Optimization as a Function of Pulp Composition, Drying Technology: An International Journal, 29:13, 1587-1599, DOI: 10.1080/07373937.2011.585442 To link to this article: http://dx.doi.org/10.1080/07373937.2011.585442 PLEASE SCROLL DOWN FOR ARTICLE Taylor & Francis makes every effort to ensure the accuracy of all the information (the “Content”) contained in the publications on our platform. However, Taylor & Francis, our agents, and our licensors make no representations or warranties whatsoever as to the accuracy, completeness, or suitability for any purpose of the Content. Any opinions and views expressed in this publication are the opinions and views of the authors, and are not the views of or endorsed by Taylor & Francis. The accuracy of the Content should not be relied upon and should be independently verified with primary sources of information. Taylor and Francis shall not be liable for any losses, actions, claims, proceedings, demands, costs, expenses, damages, and other liabilities whatsoever or howsoever caused arising directly or indirectly in connection with, in relation to or arising out of the use of the Content. This article may be used for research, teaching, and private study purposes. Any substantial or systematic reproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in any form to anyone is expressly forbidden. Terms & Conditions of access and use can be found at http:// www.tandfonline.com/page/terms-and-conditions
  • 3. Drying of Tropical Fruit Pulps: Spouted Bed Process Optimization as a Function of Pulp Composition S. C. S. Rocha,1 J. S. Souza,2 O. L. S. Alsina,3 and M. F. D. Medeiros2 1 School of Chemical Engineering – UNICAMP, Campinas, SP, Brazil 2 Department of Chemical Engineering – UFRN, Lagoa Nova, Natal, RN, Brazil 3 Department of Chemical Engineering – UFCG, Campina Grande, PB, Brazil Results of drying of tropical fruit pulps in spouted beds (SBs) are presented, focusing on the effects of fruit pulp composition on the SB fluid dynamics and process performance and the development of new products formulated from mixtures of pulps with varied com- position. It was verified that high starch and lipid contents favored stable fluid dynamics and high powder production efficiency, while high reducing sugar concentrations resulted in bad dynamic regime and very low powder production. Powder production efficiency was statistically correlated with the pulp composition. Also, drying of mixtures of fruit pulps with addition of starch and lipids was inves- tigated. Results of fluid dynamics, drying performance, and sen- sory tests of yogurts enriched with the powders revealed promising potential of the SB for obtaining high-quality fruit powders. Keywords Drying of fruit mixtures; Drying performance; Spouted bed drying of pastes; Spouted bed with inert particles INTRODUCTION Fruit cultivation is one of the most diversified and important agroindustrial activities in Brazil. Due to the country’s size (nearly half of South America) and different types of climate, a wide variety of fruits, ranging from trop- ical fruits to those considered cold climate fruits, such as apples, pears and peaches, are produced. Out of the total annual production, it is estimated that 14% (about 5 million tons) constitutes little-exploited tropical fruits, such as umbu (Spondias tuberosa), hog plum (Spondia lutea), red mombin (Spondia purpurea), hog plum mango (Spondias dulcis), sour sop (Annona muricata), sapodilla (Manilkara achras), and mangaba (Hancornia speciosa), among others. Tropical fruits are tasty and aromatic and, in addition to being hydrating, provide energy and are rich in vitamins and mineral salts, mainly calcium, iron, and phosphorous. Despite a significant consumption of fruit in Brazil, both in their natural form and as juices (the best form to maximize their nutrients) or prepared as sweets, jams, compotes, ice creams, etc., and the surge in agribusiness and exports, there is still a high level of fruit wastage, mainly in cyclically produced seasonal fruits. On the other hand, dry fruit consumption has increased significantly in recent years, mainly in health foods, such as granola, enriched cereals, and whole wheat breads. How- ever, most drying techniques used require long exposure to heat, with losses in heat-sensitive nutrients and irrevers- ible changes in physical and chemical characteristics. As a consequence, the rehydration process does not regenerate the natural characteristics of dried fruits.[1,2] Aiming at increasing the useful life of fruit without alter- ing its nutritive and sensory characteristics, new technolo- gies for fruit processing have been developed and introduced in the agribusiness sector. With these technolo- gies, wastage can be minimized and fruit consumption can be increased during the out-of-season period and fruits exploited as raw material in the manufacture of industria- lized products, such as sweets, ice creams, baby foods, etc. Some fruits cultivated mainly in the northeast of Brazil, such as hog plum, umbu, red mombin, and Surinam cherry (Eugenia uniflora), among others, are very acidic and juicy with a low pulp=pit ratio, which renders them unsuitable for dry fruit production. These fruits, whose consumption is mainly in the form of juice and ice cream, are depulped and commercialized frozen, requiring large storage and transportation space. Conservation by freezing results in high energy costs and adds no value to the product. The development of fruit powder through post-harvest processing ensures a product with low water content, greater stability, and prolonged storage under ambient conditions. Among the techniques used in fruit powder production are lyophilization, encapsulation of juices by co-crystallization with sucrose, and spray drying as well as fluidized bed and spouted bed (SB) drying with inert particles. Lyophilization is complicated and costly. Though already studied as an alternative for obtaining dried fruit,[3,4] this technique is more commonly used in the Correspondence: S. C. S. Rocha, School of Chemical Engineering-UNICAMP, P.O. Box 6066, Campinas, SP, Brazil 13083-970; E-mail: rocha@feq.unicamp.br Drying Technology, 29: 1587–1599, 2011 Copyright # 2011 Taylor & Francis Group, LLC ISSN: 0737-3937 print=1532-2300 online DOI: 10.1080/07373937.2011.585442 1587 Downloadedby[UNICAMP]at06:2501September2014
  • 4. drying of heat-sensitive products of high commercial value, such as medicines, dry extracts, etc. Spray drying is considered a viable alternative in fruit powder production. It is known to produce large amounts of solids, and the nutritional characteristics of the product are maintained owing to the short contact time of the raw material with the heating gases inside the dryer. However, as in co-crystallization,[5] additives and=or adjuvant are added to the fruit juice formulation as emulsifiers, thick- eners, and wall materials. Generally, wall material is used in the formulation to retain volatile ingredients by micro- encapsulation and also to avoid degradation of the vita- mins and browning. Despite the importance of adjuvant in the above-mentioned processes, their presence causes changes in the characteristic fruit flavor, significantly modifying the original fruit composition. Fruit powder production with the minimum addition of adjuvant, using simpler low-cost drying techniques, has been the subject of study in Brazil and in other coun- tries.[6–9] Drying of tropical fruit pulps in SBs with inert particles has been extensively studied in Brazil on account of the excellent quality of the powdered products obtained, simplicity and ease of operation of the equipment as well as low building, set-up, and maintenance costs.[9–12] Also, advances in the SB technology to dry pastes and suspen- sions with inert particles as well as new equipment design have been recently published showing importance and advantages of the technique.[13–18] In this work, a summary of results of SB drying of trop- ical fruit pulps is presented, with emphasis on three aspects: (i) the effects of fruit pulp composition on SB fluid dynamic behavior and process performance; (ii) optimization of pow- der production as a function of composition of the pro- cessed pulp; (iii) development of new products formulated from mixtures of fruit pulps with adjusted composition. EFFECTS OF PULP COMPOSITION ON SPOUTED BED DRYING OPERATION The conventional SB paste dryer, shown in Figure 1, has a drying chamber consisting of a cylindrical column with a conical base. A gas, usually air, is injected into the column at the inlet orifice. When gas velocities over the minimum spout velocity are used, the inert particles start a cyclic movement, ascending in the central region and falling along the annulus of the bed. Particles in the spout move in an upward direction, and after reaching the top of the bed in decelerated motion, form a fountain just above the annulus. The particle path in the annulus is directed towards the base, returning to the central channel or spout. This cyclic movement of particles creates three distinct regions: the spout – a dilute phase with high porosity; the annulus – a low porosity moving bed; and the fountain – a region above the bed where particles change the direction of their vertical motion from upwards to downwards. This gas-particle contact configuration induces high rates of heat and mass transfer between gas and particles, allowing efficient drying of pastes and suspensions.[19] The suspension feed is sprayed, dropped, or injected into the bed of inert particles, usually at the top or bottom of the column. Feeding can be continuous, batch-wise, or intermittent. The liquid spreads over the surface of the par- ticles and, after drying, forms a thin film covering them. The inter-particle attrition and slippage cause the breakage of the film, resulting in a fine powder that is entrained by air and collected in the cyclone. The effects of the paste-like material feeding on SB fluid dynamic parameters and drying performance have been studied since the 1980s.[6,20–29] Traditional work on this subject[20] verified that, upon adding water and glycerol to the bed of inert particles, there was a reduction of about 10% in the minimum spout- ing flow rate, Qms, which was attributed to the decrease in the number of particles entering the spout region in beds of wet particles. Other work[6] analyzed the influence of umbu pulp feeding on Qms, maximum and stable spouting pres- sure drop, DPmax and DPssp. The findings showed that an increase in the mass of umbu pulp fed resulted in a signifi- cant increase in DPmax, no significant variation in DPssp, and a significant decrease in Qms. However, other authors[25] observed an increase in Qms when pure water or an aqueous alumina suspension was added to a bed of inert particles. This effect was more pronounced for the alumina suspension. By analyzing the fluid dynamic beha- vior of an SB with the addition of acerola pulp, similar tendencies were reported.[20,26] FIG. 1. Scheme of a spouted bed dryer with inert particles (with per- mission of Taylor and Francis). 1588 ROCHA ET AL. Downloadedby[UNICAMP]at06:2501September2014
  • 5. The complex fluid dynamic behavior of the SB with paste-like materials, which seemed to result in discrepant observations by different authors, is a function of paste feeding mode (continuous or intermittent), its physico- chemical properties, bed geometry, and paste-inert wett- ability characteristics. A critical analysis made in[28] led to the following conclu- sions: (i) a critical feed flow rate exists, above which the inter-particle cohesion forces caused by the formation of liquid bridges are significant; (ii) the cohesion forces depend on the paste and inert properties, and are higher for particles of smaller sizes and lower sphericity; (iii) when these forces are significant, Qms increases with the paste feeding flow rate until the bed collapses; (iv) Qms decreases when cohesion forces are negligible due to the formation of a thin layer of paste on the inert surface, causing particle slippage. Studies on drying of different pastes in SBs, such as foods of vegetable and animal origin, organic and inorganic chemical products, bioproducts, and medicines, emphasized material characteristics as one of the factors that signifi- cantly influences the process.[7,21] Analyses of the drying behavior of different vegetable products have related par- ticle adherence and spout regime collapse to the sticky char- acteristics of fruit pulps and vegetable juices due to their high sugar contents (glucose, fructose, and sucrose). How- ever, none of the works available in the literature could quantify and properly explain these interactions. Medeiros and co-workers[29] focused on the influence of the chemical composition of fruit pulps on the fluid dynamics and drying operation in SBs. Since the chemical composition of the pulp directly affects the properties of the paste, it is expected to influence both drying perform- ance and product quality. To quantify these effects, an experimental methodology was developed. Experimental Methodology Different tropical fruit pulps (umbu, hog plum, hog plum mango, sweetsop, red mombin, acerola, and mango), without any chemicals or water added, were analyzed to identify and quantify their main constituents. They were characterized by the following contents: reducing and non-reducing sugars, fibers, starch, pectin, total solids, sol- uble solids, lipids, and water. pH and citric acid percentage were also determined. All these analyses followed standard, well-established methods from the literature.[30] Starch and pectin were identified as significant components, apart from reducing sugars, lipids, and fibers. According to preliminary drying experiments five signifi- cant constituents (reducing sugars, lipids, fibers, starch, and pectin) were defined as independent variables for ana- lyzing the drying process. Natural mango pulp was adopted as a standard pulp and its composition could be modified, when needed, by adding known amounts of reducing sugars, starch, pectin, lipids, and fibers. A 25-1 fractional factorial experimental design with three repli- cates at the central point was adopted to study the effect of the variables, as shown in the six first columns of Table 1. TABLE 1 Results of drying modified pulps according to the experimental design Pulp Cw sugar (%) Cw lipids (%) Cw fibers (%) Cw starch (%) Cw pectin (%) gpd (%) vpd (%) Loss (%) hp-dry (degree) 1 7.67 0.77 0.50 0.52 1.82 14.06 68.95 16.99 24.5 2 19.95 0.77 0.50 0.52 0.67 0.00 97.07 2.93 31.0 3 7.67 6.84 0.50 0.52 0.67 22.10 22.64 55.26 23.0 4 19.95 6.84 0.50 0.52 1.82 0.00 23.05 76.95 20.5 5 7.67 0.77 2.01 0.52 0.67 12.19 75.02 12.79 31.5 6 19.95 0.77 2.01 0.52 1.82 0.00 94.89 5.11 26.5 7 7.67 6.84 2.01 0.52 1.82 27.77 9.09 63.14 21.0 8 19.95 6.84 2.01 0.52 0.67 0.00 58.37 41.63 20.0 9 7.67 0.77 0.50 4.66 0.67 20.83 49.08 30.09 21.0 10 19.95 0.77 0.50 4.66 1.82 9.11 58.14 32.75 26.0 11 7.67 6.84 0.50 4.66 1.82 49.65 19.87 30.48 25.0 12 19.95 6.84 0.50 4.66 0.67 6.69 33.07 60.23 23.0 13 7.67 0.77 2.01 4.66 1.82 26.70 37.29 36.01 27.5 14 19.95 0.77 2.01 4.66 0.67 5.89 66.12 27.99 27.5 15 7.67 6.84 2.01 4.66 0.67 27.57 12.56 59.87 22.0 16 19.95 6.84 2.01 4.66 1.82 23.88 6.72 69.40 19.5 17 13.81 3.81 1.26 2.59 1.24 16.09 16.69 67.22 23.0 18 13.81 3.81 1.26 2.59 1.24 15.86 18.58 55.56 22.0 19 13.81 3.81 1.26 2.59 1.24 19.49 11.05 69.46 20.0 DRYING OF TROPICAL FRUIT PULPS 1589 Downloadedby[UNICAMP]at06:2501September2014
  • 6. Because efficiency was defined in relation to the total solids in the pulp fed, the water content was no longer an independent variable. For that reason, the pulp composi- tions were parameterized in relation to the water content (Ci w ¼ Ci=Cw) in order to normalize, to get easier compar- isons between the factor influences, and to obtain more generalized results. The maximum levels of concentration for each component were those found in tropical fruit pulps, whereas the minimum levels corresponded to those of the mango pulp. Materials used to modify and control the pulp composition were glucose and fructose (as reduc- ing sugars), soluble starch, citric pectin, olive oil (as lipids), fibers (extracted from the natural mango pulp), and distilled water. Six different responses were chosen to evaluate process performance. The first three, namely, Qms, DPssp, and hp-fl, the drained angle of repose for the pulp-wetted inert parti- cles, are related to bed fluid dynamic behavior and insta- bility. The other three variables, mainly used to optimize the pulp composition, were the drained angle of repose of the inert particles after drying, hp-dry, the powder pro- duction efficiency, gpd, and the retention of powder on the inert particle surface (adhered or adsorbed onto the particle surface), vpd. The values of gpd and vpd are defined as follows: gpd ¼ Mpd 1 À mpd À Á Mpp 1 À mpp À Á Â 100 ð1Þ vpd ¼ MpdÀret Mppð1 À mppÞ Â 100 ð2Þ Besides the responses to the factorial experimental design (Qms, DPssp, hp-fl, hp-dry, gpd, and vpd), the bed dynamics were observed every minute during the first 10 minutes from the pulp feeding to the bed. To perform the tests, a cone-cylindrical SB dryer made of stainless steel and having acrylic windows was used, fol- lowing the scheme presented in Figure 1. The conical base had included angle of 60 , height of 13 cm and inlet orifice of 3 cm, and the cylindrical part of the bed had 18 cm of diameter and height of 72 cm. More details on the equipment and methodology can be found in.[31] High-density polyethylene particles (dp ¼ 3.9 mm, qap ¼ 950 kg=m3 , and sphericity ¼ 0.76) were chosen as inert. The static bed porosity of these particles is 0.29 and their drained angle of repose is 19.5 . From the DP vs. Q curve obtained for characterizing the SB of inert par- ticles (without pulp), the minimum spouting conditions were determined as Qms0 ¼ 17.04 Â 10À3 m3 =s (0.67 m=s) and DPms0 ¼ 670 Pa at Tgjin ¼ 70 C and Minert ¼ 2.5 kg. Influence of the Chemical Composition of the Pulp on Spouted Bed Fluid Dynamics Based on preliminary tests, the following operating con- ditions were selected for carrying out the experiments: Minert ¼ (2.500 Æ 0.005) kg, Mpp ¼ (50 Æ 1) g, top ¼ 40 min, Tgjin ¼ (70 Æ 1) C, and Q=Qms ¼ 1.25 Æ 0.05. The DP vs. Q curves were obtained for the SB of inert with pulp accord- ing to the following procedure: (i) spouting the bed of inert particles by air at Q=Qms0 ¼ 1.25 and Tgjin ¼ 70 C until reaching the steady stable regime (i.e., DPms0 ¼ DPssp ¼ constant and Tgjout ¼ constant); (ii) feed- ing the pulp over the fountain region using a syringe during about 1 min; (iii) monitoring DP, Q, Tgjout and annulus and fountain heights during and after feeding the pulp until steady state was re-established; (iv) decreasing Q slowly and recording its value and the corresponding pressure drop as well as any other parameters that were changing; and (v) registering as Qms the lowest Q value for which the fountain was still observed. For comparison, distilled water was also used as a standard liquid fed into the SB of inert particles. Changes in the fluid dynamics became evident within a few minutes after injection of pulp into the bed of inert. For almost all experiments, the SB flow regime stabilized about 10 minutes after injection of the pulp, by which time most of the pulp moisture had evaporated. Such behavior was not observed for pulp 2, in which case the SB was char- acterized by a diluted and lower height fountain and ser- ious trends to collapse the spout. The very poor quality of the fluid dynamic exhibited when injecting pulp 2 is due to agglomerates formation caused by the high concen- tration of sugar in this pulp, which resulted in channelling and reduced pressure drop. Pulps 1, 2, 3, 5, and 9 (see Table 1) were chosen to ana- lyze the effect of the chemical composition on the SB stab- ility and hydrodynamics, since these pulps have the maximum concentration of each individual main compo- nent: pectin, reducing sugars, lipids, fibers, and starch. The presence of water resulted in a sharp decrease in DP. An expansion of the annulus and an increase in the foun- tain height were also observed in this case. However, as drying proceeded, initial values of DP were gradually restored. Similar behavior was also obtained with the addition of mango pulp. Immediately after feeding the mango pulp, DP sharply decreased. As drying continued, DP increased. However, the SB steady condition was attained at a DP smaller than DP0. These observations con- firm that, apart from the first instantaneous effects of water and mango pulp feeding, the influence of the mango pulp on the bed fluid dynamics was still present when practically all of the water had already evaporated, which may be attributed to powder retention on the surface of the inert particles. 1590 ROCHA ET AL. Downloadedby[UNICAMP]at06:2501September2014
  • 7. All other pulps also caused a sharp decrease in DP immediately after being added to the bed of particles. According to Spitzner Neto and Freire,[27] this decrease is explained by the agglomeration, which together with the pulp viscosity, jeopardizes particle circulation in the bed, increasing the air flow rate in the spout region. With a greater resistance in the annulus region, the air flow rate and the voidage in the spout region increase, leading to a decrease in the pressure drop across the bed. The higher the fluid dynamic instability brought about by the pulp, the larger is this reduction in DP. It was verified that water resulted in a decrease in pres- sure drop of about 12% in relation to the dry bed, while for the fruit pulps, the reduction ranges from 24% (for pulp 3 with the highest content of lipids) to 80% (for pulp 2 with the highest content of reducing sugars). This corroborates that the reducing sugar content in pulps contributes more to instabilities in SB dynamics than the lipid content.[31] Similar behavior of increasing fountain height just after the addition of liquid was observed for all pulps, except for pulp 2. After feeding pulp 2, the fountain height decreased and oscillated (around 85% of the initial value) as drying proceeded. With regard to the annulus, its expan- sion, measured by the increase in height, was observed after feeding each one of the 19 pulps. The greatest expansion was recorded for pulp 2. This annular bed expansion is explained by a decrease in the circulation rate, which caused a redistri- bution of particles inside the bed, with higher solids concen- tration in the annulus, resulting in its expansion. Values of minimum spouting flow rate, Qms, ranged from 13.0 Â 10À3 m3 =s to 19.6 Â 10À3 m3 =s (corresponding to minimum spouting velocities in the range of 0.51 m=s to 0.77 m=s) and hp-fl varied between 1.21 and 2.01 for all the pulps. It was verified that, although these para- meters varied within a narrow range for all the pulps, the highest Qms corresponded to pulp 2, whereas the lowest value of hp-fl was obtained for pulp 1. The results suggest that high starch and lipid content favor bed flowability, as expected due to their lubricant characteristic. Neverthe- less, a more detailed statistical analysis was made to con- firm the observed trends. Drying Performance The last four columns in Table 1 show the results obtained for the drying parameters that are related to pro- cess performance. The loss refers to the percentage of pow- der mass retained in the equipment, i.e., adhering to the walls, dispersed at the column outlet, and eventually lost in the cyclone. In the work by Medeiros et al.[9] and Medeiros,[29] the results of the statistical analysis of the fractional factorial design for confidence level of 95% were presented, which showed that all the pulp components, except fibers, exert significant effect on gpd. Reducing sugars cause a decrease in gpd and this effect is the most significant one. Starch, pec- tin, and lipids favor gpd, with starch concentration being the most influential. This result is in accordance with the dynamic results for reducing sugar, starch, and lipid concentrations. As regards vpd, the same components show significant effects, and as expected, such effects are opposite to those on gpd. Pulps having high concentrations of reducing sugars form highly adherent films on the surface of inert particles, and interparticle attrition and impacts, are not sufficient to break these films as drying proceeds. In addition, due to the sticky characteristics of reducing sugars, particle agglomeration occurs, compromising the regime stability and even leading to SB collapse. Lipid concentration, followed by starch, exerts the most important effects on vpd. The important negative effectoflipids onvpd isrelatedtotheir lubricant characteristic, which interferes with the bed dynamics, enhancing particle circulation and thus facilitating breakage of the adherent film. For hp-dry, only the lipid concentration was signifi- cant.[9,29] According to the results of the fractional factorial design, fiber concentration does not significantly affect dry- ing performance. Therefore, this variable was excluded from the statistical analysis, and the experimental design could then be rearranged into a complete 24 factorial design with three replicates at the central point. Based on this 24 complete factorial design, a predictive model was obtained for gpd at a confidence level in 95%. As shown by Medeiros and co-workers.[9] the percentage of explained variation of gpd predicted by the model is 93.73%. The three last lines in Table 1 show results of the replicates at the central condition of the experimental design. Regression and residue analyses showed that repro- ducibility of the data was satisfactory for all responses ana- lyzed.[29] More details about the regression and residue analyses can be found in.[29] In the following equations, Ci w ¼ Ci=Cw is expressed in wt% and gpd in mass percentage of powder produced in relation to the solids content in the pulp feed. The model is represented by the following equation: gpd ¼ 15:68 À 9:71 Á Cw sugar À 13:81 6:14 þ 4:31 Á Cw lipids À 3:81 3:03 þ 5:89 Á Cw starch À 2:59 À Á 2:07 À 2:36 Á Cw sugar À 13:81 6:14 Á Cw lipids À 3:81 3:03 þ 2:55 Á Cw starch À 2:59 À Á 2:07 Á Cw pectin À 1; 24 0:57 ð3Þ DRYING OF TROPICAL FRUIT PULPS 1591 Downloadedby[UNICAMP]at06:2501September2014
  • 8. resulting in gpd ¼ 17:40 À 11:10Cw sugar þ 3:17Cw lipids þ 0:17Cw starch þ 0:52Cw pectin À 0:13Cw sugarCw lipids þ Cw starchCw pectin ð4Þ The correlation represented by Equation (4) was assessed using experimental data related to the drying of different natural tropical fruit pulps, as shown in Figure 2. Drying of red mombin pulp resulted in the only significant devi- ation from the gpd prediction given by Equation (4). This deviation can be explained by the different drying con- ditions used in processing this pulp (lower Q and Tgjin with Q=Qms ¼ 1.05 and Tgjin ¼ 50 C) and by agglomeration pro- blems during this test. In Equation (4) it can be seen that interactions between the components of the pulp resulted in changes to the pulp properties in a way that could enhance or jeopardize drying performance. Analyses of these properties’ changes on a fundamental point of view were not possible yet in this work. Preliminary tests were made trying to relate drying behavior to the pulp viscosity and surface properties of the pulp-inert in the spouted bed. However, changes of these properties during drying and difficulties to correlate data of the properties for different fruits led to the appli- cation of the methods adopted in this work. Use of statisti- cal analysis helped in determining the influences of interactions of the components of the pulps on the process performance, which was later verified for several kinds of natural fruit pulps, as shown in Figure 2. From a practical point of view, the development of this work was important to subsidize decisions on adding starch and lipids to act as adjuvant and enhance process performance, making it feas- ible to treat tropical fruit pulps in SBs. The promising results obtained from the statistical mod- elling of gpd led to the proposition of an optimized pulp composition, which maximizes the efficiency in an ampli- fied range of concentrations of reducing sugars, lipids, starch, and pectin, now covering the range encountered in many tropical fruit pulps. As the mango pulp was the basis for the modified pulp compositions, concentrations of the components below the ones encountered in the stan- dard mango pulp could not be tested with the experimental design. According to Equation (4), the highest efficiency should occur for lowest sugar content and highest lipid, starch, and pectin contents. After application of an optimization routine, the opti- mum pulp composition was determined by means of con- ventional optimization methods available in literature and commercial software.[9] The objective function was the optimized pulp, which would then have the following composition: Cw sugar ¼ 5.52%, Cw lipids ¼ 14.69%, Cw starch ¼ 4.93%, and Cw pectin ¼ 2.78%, resulting in a maximum gpd of 81%. A pulp having the optimized composition was prepared and a drying experiment was carried out at Q=Qms ¼ 1.22 and Tgjin ¼ 70 C, with five intermittent pulp feedings into the bed of inert particles. The experimental results obtained for gpd are shown in Figure 3. Excellent drying perfor- mance with uniform powder production was achieved in this experiment. Although the efficiency was lower than that predicted by the optimization procedure (81%), gpd of about 70% was considered an excellent result, reproduc- ing the drying behavior obtained with natural tropical fruit pulps, but showing a significantly higher powder pro- duction rate and efficiency. This result for the optimized pulp composition moti- vated the development of the next step of the research uti- lizing mixtures of fruits, taking advantage of the different natural pulp compositions to generate the optimized com- position with the help of some oil and starch additives. It is FIG. 2. Efficiency of powder production – Tests with natural fruit pulps and modified pulps – Observed values as a function of the predicted values (with permission of Taylor and Francis) (color figure available online). FIG. 3. Efficiency of powder production – Tests with modified pulp of optimized composition (with permission of Taylor and Francis). 1592 ROCHA ET AL. Downloadedby[UNICAMP]at06:2501September2014
  • 9. worth mentioning that powder mixtures of fruits have shown very good market acceptance. DRYING OF MIXTURES OF TROPICAL FRUIT PULPS IN A SPOUTED BED The choice of a mixture of tropical fruit pulps is explained by the functionality of the mixture produced by the synergy of the individual compositions. This powder mixture, with natural flavor, aroma, and functional com- ponents, may result in products of sensory and nutritional quality that will make their way onto the market. The optimum composition obtained in the previous work[29] was the basis for preparing mixtures of pulps. The mixture formulations included pulps of mango, which has high fiber and carotenoid contents with aroma preser- vation; umbu, which has high lipid, vitamin C, and com- plex B contents; and red mombin, which has a high starch content. Additives such as commercial cornstarch, pectin (citric pectin from Merck1 ), and lipids were added to the mixture of pulps aiming at reaching the optimum composition that makes the spouted bed drying feasible. It is worth highlighting that, although the concentration of lipids identified as optimal for fruit pulp drying is high, the mixtures were formulated to contain around 2% of lipids due to their adverse health effects. EXPERIMENTAL METHODS Mango, red mombin, and umbu pulps without any addi- tives, even water, were acquired at the local market. The pulps were packed in 100 ml plastic bags and stored in cold chambers at À18 C. The physicochemical characteristics of the pulps (reducing and total reducing sugars, proteins, total solids, moisture content, lipids, pH, and acidity expressed as the percentage of citric acid) were determined by standard methods. Data on fruit composition were con- sidered in the mass balances. Different products were tested as a lipids source: olive and Brazil nut oils, coconut milk, heavy milk, palm fat powder, and palm olein. Heavy milk is an emulsion of fat in milk, having a large amount of milk fat. Coconut milk is extracted from mature coconut pulp. It is rich in protein, lipids, calories, carbohydrates, vitamins A, B1, B2, B5 and C, and mineral salts, mainly potassium and magnesium. Olive oil is well recognized for its benefits to health and for having large amounts of monounsaturated fat, which reduces the risk of coronary diseases. Brazil nuts are rich in X-6 and vitamin E, and ideal for consumption in salads and on fish. Their main advantages are their high protein content, good fiber content, high con- tent of fatty acids of vegetable origin (X), and ideal concen- tration of essential minerals such as selenium. Palm fat is a vegetable fat that substitutes hydrogenated and animal fat in preparing diverse products in the food industry. It is totally free of trans fat, making the final pro- ducts more healthy. Also, it is commercialized encapsu- lated in carbohydrate, which enhances dissolution and product flavor. Finally, the palm olein is one of the richest sources of vitamin E, helping in the reduction of the circu- lating cholesterol, among other benefits to health. All formulas contained around 30% mango, umbu, and red mombin pulps; 1.3 to 1.5% pectin; 1.3 to 1.5% corn starch; 6% water; and the contents of different types of lipids as shown in Table 2. Drying experiments were conducted to define adequate formulations of the pulp mixture in terms of lipid source. The mixture formulations were submitted to drying under fixed operating conditions. These fixed conditions were defined based on the results obtained in the previous work[29] on the drying of modified tropical fruit pulps: an inert load of 2.50 Æ 0.01 kg, Tgjin of 70 Æ 2 C. Feeding of the mixtures into the bed was intermittent, with a volume of 100 ml added during 20 minutes, followed by an interval of 15 minutes before the next feeding. The same air flow rate (20% above the minimum spouting for the bed of inert at 70 C) was maintained in the drying experiments of the different mixtures. The results were analyzed in terms of drying performance and sensory tests. Drying performance was evaluated by process efficiency and the fraction of solids retained in the bed (Equations (1) and (2), respectively). The same methodology as that used to formulate indus- trialized yogurts with the addition of fruit pulps was applied to prepare samples of yogurts incorporating the powders obtained from the drying of the mixtures shown in Table 2. Proportions of 93.4% yogurt (natural, skimmed, without sugar, and with a thick consistency), 1.8% powder, and 4.8% sugar were maintained in the samples. Samples were tasted by 20 tasters at the Food Engineering and Nutrition Schools of UFRN (Federal University of Rio Grande do Norte in Brazil). After establishing the appropriate types of lipids, new drying runs were done with the mixtures containing the TABLE 2 Formulation of the mixtures of fruit pulps Formula name Lipid composition FOLIVE Olive oil (1.3%) FHMILK Heavy milk (5.5%) FCOCOM Coconut milk (5.5%) FBRNUT Brazil nut oil (1.3%) FPALMF Palm fat (powder) (2.0%) FPALMO Palm olein (2.0%) DRYING OF TROPICAL FRUIT PULPS 1593 Downloadedby[UNICAMP]at06:2501September2014
  • 10. chosen lipid sources, aiming at having a sufficient amount for their characterization. Physical and physicochemical characteristics were determined for the dry powders obtained from these mix- ture formulations. Solubility and reconstitution time as well as the properties of the product after reconstitution were also evaluated. Physicochemical Characterization of the Mixtures of Pulps and Products (Dry Powders) All characterization analyses as described below were done in triplicate. The moisture content was determined by the oven method until reaching constant weight using an oven with air circulation at 70 C.[30] Determinations of pH, lipid content, titratable acidity, total soluble solids, residue by incineration, protein con- tent, and vitamin C content (mg AA=100 ml of sample) were made according to standard methods in the litera- ture.[30] Reducing sugars were determined by the method described in[32] and water activity was obtained directly in an analyzer that applies the dew point principle. Percentage of vitamin C loss was obtained relating the AA (ascorbic acid) contents found for the powder and the pulp mixtures in natura, expressed on a dry basis. VCloss ¼ 100 À 100x VCpd VCpp ð5Þ Physical Characterization of the Mixtures Measurements of surface tension of the pulp mixtures were taken with a Kru¨ss tensiometer by the well-known ring method, and density was obtained by pycnometry. A digital rheometer (RheoStress – from Haake, model RS-150, sensor geometry of co-axial cylinders, model DG-41, with a thermostatic bath, also from Haake, model K20) was utilized to analyze the rheological beha- vior of the mixtures and the reconstituted powder. An interval of 15 to 150 sÀ1 of rate of shear strain was covered in the tests, due to equipment limitations (instabilities occurred for lower values of shear stress). Data on shear stress as a function of rate of shear strain were adjusted to the Power Law model, which represents the rheological behavior of fruit pulps.[33] Powder Characterization Dry powder was characterized by its solubility, reconsti- tution of the pulp mixture, angle of repose, and Hausner factor. Powder solubility was determined by the method described in[34] and the procedure specified in[22] was applied to evaluate the time of reconstitution of the powder to the pulp mixture. Powder mixture flowability was analyzed by the static angle of repose and Hausner factor. The latter was determ- ined as the ratio of the experimentally observed tapped and free apparent densities. RESULTS AND DISCUSSION Physicochemical Characterization of the Pulp Mixture Formulations The results of characterization of the pulp mixtures with the addition of corn starch, pectin, and the different types of lipids are shown in Table 3. Total soluble solids expressed as Brix are lower than the values found in other work[35] for pasteurized and ster- ilized pure´e of various fruits (27.0 Brix). Also, the formula- tions in this work had lower solids contents, and higher moisture contents, than the pulps modified and analyzed by Medeiros.[29] The difference can be explained by the low solids content and very high moisture content of the umbu pulp used in this work. This result points to the good performance of the drying process using the mixture for- mulations proposed here, as reducing sugars (which corre- spond to almost the total solids content in fruit pulps) interfere in a negative way in the spouted bed drying of fruit pulps. The pH of the different mixtures shown in Table 3 is compatible with the pH range of the modified pulps (from 2.9 to 4.2) studied in.[29] It is known that the pulps’ proper- ties are influenced by their compositions and pH. For example, some properties of fruit pulps having a high reducing sugar content (mainly glucose) are altered when pH is reduced to values lower than 3. This effect may not show up in the mixtures analyzed in this work due to the low sugar content and pH 3. Also, the pH of a food is an important factor as it can indicate the growth, survival, or destruction of microorganisms present. According to the pH range (3.2 to 3.9), the mixtures are classified in the group of very acidic foods, in which microbial development is restricted to yeast and mold, with possibly some lactic and acetic bacteria. With respect to surface tension, one can observe that there was no significant variation between the different TABLE 3 Physical and physicochemical characterization of the pulp mixture formulations TSS ( Brix) TTA (%) pH r (dyn=cm) FOLIVE 11.3 1.1 3.3 57.4 FHMILK 10.0 0.8 3.2 59.9 FCOCOM 10.7 0.8 3.3 62.6 FBRNUT 11.4 0.9 3.2 57.7 FPALMF 13.1 0.9 3.3 62.6 FPALMO 13.1 0.9 3.9 51.6 1594 ROCHA ET AL. Downloadedby[UNICAMP]at06:2501September2014
  • 11. formulations; the measurements are close to the umbu pulp surface tension (62.1 dyn=cm). Water activity was similar for all mixtures analyzed and very high, as expected (mean value: 0.986 Æ 0.003). The results also showed that the different types of lipids in the mixtures did not affect their densities (1.061 Æ 0.003 g=ml). The densities obtained in this work are slightly lower than those of the natural fruit pulps that compose the mixtures; they are compatible with the ones determined for the modified pulps used by Medeiros.[29] Drying Figure 4 contains plots of the mass of powder (accumu- lated) collected during the pulp mixture drying. The gra- phic shows that for most of the experiments the mass of powder increased linearly with time, indicating that the production rate was practically constant. The effect of different types of lipids on powder pro- duction is more evident for the palm fat powder and the heavy milk. The largest and smallest collections of powder were obtained with the formulas including FPALMF and FHMILK, respectively. The production rate estimated from the linear model corresponds to 0.355 g=min (21.3 g=h) and 0.257 g=min (14.4 g=h), respectively. The straight lines almost overlap for the other lipid sources with an average powder production of 0.3 g=min (18 g=h). The results obtained for the moisture contents of the pulp mixtures in natura (mpp) and of the powder (mpd) as well as the process efficiency (gpd) and the material reten- tion in the bed (vpd) are shown in Table 4. It was verified by experimental observations that the drying of some mix- tures resulted in high levels of material retention inside the bed (mainly for the formulation using heavy milk) or material adhering to the dryer walls (as for the mixture having coconut milk). No significant variation is observed for the pulp mois- ture content, which corresponds almost completely to the average of the moisture contents of the fruit pulps which the formulations are composed. Powder moisture contents were in the range of 4.11 to 8.05%. These values are compatible with the ones found by Medeiros and co-workers.[9] As shown in Table 4, drying efficiencies were in the range of 35.6 to 52.3%, which is higher than the drying effi- ciencies obtained for drying of umbu, mango, and red mombin pulps using the same equipment and inert.[9] In the drying of FHMILK there was higher retention of material in the bed than the drying yield, which agrees with experimental findings. Heavy milk is the only animal fat source used in the mixture compositions proposed in this work. Interactions between this type of fat and the other components of the pulps may be the reason for the adhesion of the film of this mixture to the inert particles. Drying of FCOCOM resulted in low material retention; however, the drying efficiency was also low due to the loss of powder attached to the bed walls in accordance with the experimental reported data. For the drying of FPALMF and FPALMO, the efficiencies were higher and, specifically for the FPALMO, the material retention was very low (13.8%). Stable fluid dynamics were observed during the drying experiments. Bed pressure drop and heights of the fountain and of the annulus remained stable during the drying runs, showing only alterations inherent to those in the intermittent feeding of the pulp mixtures. Apart from process performance, results of sensory test- ing of the yogurts prepared with the addition of the dried mixtures were also used as a criterion to select the appropri- ate mixture formulations. Yogurts containing dried FHMILK, FCOCOM, FPALMF, and FPALMO were approved in the sen- sory test. For the other yogurts, characteristic odor of the lipid source utilized negatively influenced the tasters. Despite their sensory acceptance, the mixtures with addition of heavy milk and coconut milk were also FIG. 4. Powder production during drying of the pulp mixture formula- tions (color figure available online). TABLE 4 Drying results for the mixtures of fruit pulps mpp (%) mpd (%) gpd (%) vpd (%) FOLIVE 82.9 4.11 44.3 30.5 FHMILK 83.1 4.69 35.6 58.9 FCOCOM 83.4 8.05 43.3 14.3 FBRNUT 83.4 7.58 39.4 31.4 FPALMF 82.3 6.27 52.3 26.2 FPALMO 82.2 7.30 49.1 13.8 DRYING OF TROPICAL FRUIT PULPS 1595 Downloadedby[UNICAMP]at06:2501September2014
  • 12. discarded, the former due to the low drying efficiency and the latter because of the high level of material retention during the drying tests. Thus, FPALMF and FPALMO were selected to continue this research, due to their good SB dry- ing performance and good score in the sensory analysis. Analyses of composition of these two formulations were performed and the results are shown in Table 5. Powder Characterization To validate the mixtures selected, an analysis of the dried powders was carried out. Product quality was evalu- ated through physical and physicochemical characteriza- tion and ascorbic acid contents. Results are shown in Table 6. The average ascorbic acid content of the powders from FPALMF and FPALMO was 10 mg AA=100 g of sample. This value is significantly lower than those found for powders obtained from umbu, red mombin, and mango pulp dried in a SB at 70 C without any additives (68.4, 52.52, and 32.28 mg AA=100 g of sample, respectively).[11] For the pulp mixtures FPALMF and FPALMO in natura, the average ascorbic acid content was of 2.98 mg AA= 100 g of sample, which is much lower than the value found for the fruit pulps without additives. This low ascorbic acid concentration is due to the modification of the composition of the mixtures by addition of lipids, starch, and pectin. For evaluation on a dry basis, the loss of vitamin C was 37% (average), which is of the same order of magnitude and slightly lower than the vitamin C loss recorded in other work.[11] Powder moisture contents were compatible with the results for dried Surinam cherry pulp without additives (8.12%) and with the addition of 15% maltodextrin (7.64%).[36] The acidities (expressed as citric acid content) found for FPALMF (5.42%) and FPALMO (4.65%) were lower than the ones obtained for green acerola powder dried in an oven and lyophilized (7.68 and 8.50%, respectively),[37] and higher than the value reported for powder from pineapple bagasse (2.58%).[38] Powders obtained from the two mixture formulations showed good solubility, of the same order of magnitude. Averages of the static angle of repose were 49 for the two mixture formulations. Angles of repose lower than 45 are characteristic of free-flowing powders, while angles of repose above 50 suggest cohesiveness. The value obtained in this work is at the limit between free flowability and cohesiveness. Mean free apparent densities obtained for FPALMF and FPALMO powders were 0.29 g=ml and 0.21 g=ml, respec- tively. These values are of the same order of magnitude as those for other powders from fruit pulps with and with- out additives obtained in a spray dryer and in a SB.[36,39] Tapped densities were evaluated for the powders from the two mixtures, showing values of 0.40 g=ml and 0.33 g=ml for FPALMF and FPALMO, respectively. The Hausner factor was calculated as the ratio of the tapped to the free apparent densities, resulting in 1.46 and 1.58 for FPALMF and FPALMO. The Hausner factor is related to the cohesive forces of a particulate material; if the factor is lower than 1.25, the material can be classified as free-flowing. Hausner factors higher than 1.4 are typical of cohesive materials.[40] Analysis of the powder characterization reveals simi- larity between the products of the two mixture formula- tions, FPALMF and FPALMO. The powders had low moisture contents; ascorbic acid contents were not high in the mixtures and important losses of vitamin C were reported. Acidity analysis classifies the powders as acids, consequently making microbiological contamination diffi- cult. The Hausner factor indicates that the powders of both formulations are cohesive. Experiments on pulp reconstitution resulted in an aver- age time of 315 s for complete reconstitution. A similar result was found for the reconstitution of tomato powder obtained in SB.[22] It is important to note that drying tem- perature influences reconstitution time, as verified in other work.[22,41] Reconstitution times were higher for higher drying temperatures. The bridges formed between the particles during drying could be more rigid at high TABLE 5 Compositions of FPALMF and FPALMO Parameters FPALMF FPALMO TRS (%) 13.0 Æ 0.2 13.9 Æ 0.2 RS (%) 11.83 Æ 0.45 11.02 Æ 0.06 Proteins (%) 0.69 Æ 0.01 0.85 Æ 0.03 Lipids (%) 2.29 2.27 Incineration residue (%) 0.53 Æ 0.01 0.51 Æ 0.01 mpp (%) 82.3 82.2 Ascorbic acid (mg AA=100 ml of sample) 2.76 2.97 TABLE 6 Powder characterization Parameters FPALMF FPALMO Ascorbic acid (mg AA=100 ml of sample) 10.0 Æ 0.2 9.7 Æ 0.2 mpd (%) 8.51 Æ 0.55 7.30 Æ 0.04 Acidity (% citric acid) 5.42 Æ 0.25 4.65 Æ 0.04 Solubility (%) 60.15 Æ 0.001 67.82 Æ 0.006 Angle of repose ( ) 49 Æ 1 49 Æ 1 HF 1.46 Æ 0.06 1.58 Æ 0.02 Reconstitution time (s) 300 Æ 1 330 Æ 1 1596 ROCHA ET AL. Downloadedby[UNICAMP]at06:2501September2014
  • 13. temperatures, altering the reconstitution and solubility of the final product. A summary of the properties of the reconstituted and in natura pulp mixtures (FPALMF and FPALMO) is presented in Table 7. No significant alterations can be seen between the recon- stituted and in natura pulp mixtures. The small variations observed can be explained by the higher moisture content of the reconstituted pulp and probably by the drying process with volatile losses. Results of the rheological characterization (fit to the power law model) of the mixture formulations, in natura and reconstituted, are shown in Table 8. Similar results for each mixture, in natura and reconsti- tuted, confirm the potential of SB drying for tropical fruit pulp mixtures. CONCLUSIONS For most of the pulps, a sharp decrease of the bed pres- sure drop was obtained just after the addition of pulp into the bed. As drying continued, the pressure drop increased until a steady condition, which was attained at a smaller pressure drop than the initial one. Observations confirmed that, apart from the first instantaneous effects of pulp fed, an influence of the pulp on the bed dynamics was still present when almost all water was evaporated, which was attributed to powder retention on the surface of the inert particles. Pulps with high lipid and=or high starch contents resulted in stable spouting regime. The higher the fluid dynamic instability brought about by the pulp, the larger was the reduction in the bed pressure drop, as verified for the pulps having high reducing sugar contents. Analysis of the fluid dynamics suggested that high starch and lipid contents favored bed flowability and reducing sugars resulted in bad dynamic regime. Repetitions at the central condition of the experimental design resulted in appropriate reproducibility of powder production efficiency. For some conditions of the experimental design there was no powder produced, as in the runs with pulps con- taining high reducing sugar and low starch concentrations. The highest efficiency was obtained for the pulp with low reducing sugar and fiber contents, and high pectin, lipid, and starch contents. Statistical analysis of the fractional factorial design for 95% of confidence level revealed that all the components, except fibers, exerted significant effect on efficiency of pow- der production. Reducing sugars caused a decrease in the efficiency and this effect was the most significant. Starch, pectin, and lipids favored powder production, the starch concentration being the most influential. A predictive statistical correlation was obtained for efficiency of powder production as a function of the pulp composition. Regression and residue analyses as well as comparisons of predicted and experimental values of efficiency of powder production for all the modified pulps, for natural mango pulp, and for differ- ent tropical fruit pulps dried in the same SB dryer attested a good fit of the proposed correlation to the experimental data. An optimized pulp composition was determined, which would result in a maximum efficiency of powder pro- duction of 81%. In the drying of mixtures of mango, red mombin, and umbu pulps with addition of starch and different lipid sources, formulas with palm fat powder and palm oil resulted in higher efficiencies and, specifically for the palm oil, material retention in the bed was very low. Stable fluid dynamics were observed during the drying experiments. Bed pressure drop and heights of the fountain and annulus stayed stable during the drying runs. Powders from the mixtures of pulps with adjusted com- position (using palm fat powder and palm oil as lipid sources) had good solubility in water, intermediate cohes- iveness, and moisture contents, citric acid percentages and reconstitution times compatible with the results found in the literature for other pulps. Also, yogurts TABLE 7 Characterization of the mixtures: in natura and reconstituted FPALMF FPALMO Parameters In natura Rec. In natura Rec. mpp (%) 82.3 86.1 82.2 86.1 TSS ( Brix) 13.1 12.8 13.1 12.2 TTA (%) 0.9 0.9 0.9 0.9 pH 3.3 3.4 3.9 3.8 qpp (kg=m3 ) 1062 1057 1060 1058 r (dyn=cm) 62.6 45.8 51.6 48.2 Rec. – reconstituted. TABLE 8 Rheological parameters (power law model) for the pulp mixtures in natura and reconstituted Parameters K n R2 FPALMF – in natura 2.56 0.30 0.998 FPALMF – rec. 2.95 0.30 0.995 FPALMO – in natura 4.00 0.38 0.996 FPALMO – rec. 3.17 0.38 0.996 DRYING OF TROPICAL FRUIT PULPS 1597 Downloadedby[UNICAMP]at06:2501September2014
  • 14. containing these powders obtained good scores in sensory analyses. SB drying of the pulp mixtures (with palm fat powder and palm oil) resulted in a high-quality product for use by industry in the preparation of enriched foods. Consider- ing that palm oil is a Brazilian product of moderate price that has been replacing the powder of palm fat in the Brazilian industries, the mixture including palm oil was chosen to continue this research. The next step will be to analyze process performance for this fixed formulation of the pulp mixture, aiming to optimize process efficiency through modifications of the operating conditions and the dimensions of the SB drier. NOMENCLATURE Ci w ¼ Ci=Cw Conc. component i=conc. comp. w (%) d diameter (m) K parameter (power law model) (NÁmÀ2 Á s) M mass (kg) m moisture content, wb (%) n parameter (power law model) (À) P pressure (NÁmÀ2 ) Q flow rate (m3 Á sÀ1 ) RS Reducing sugars (%) R2 Correlation coeficient (À) T temperature ( C) t time, (s) TRS Total reducing sugars (%) TSS Total soluble solids ( Brix) TTA Total titratable acidity (%) VC vitamin C content (mg AA=100 ml of sample) Greek Letters D variation (À) h angle of repose ( ) g efficiency (%) v retention (%) q density (kg Á mÀ3 ) Subscripts 0 initial ap apparent g gas in inlet loss loss max maximum ms minimum spouting out outlet p particle pd-ret powder retained p-dry dry particles p-fl wetted particles pp pulp ssp stable spouting REFERENCES 1. Rahman, M.S.; Pereira, C.O. Drying and food preservation. In Hand- book of Food Preservation; Rahman, M.S., Ed.; Marcel Dekker Inc.: New York, 1999; 173–216. 2. Fellows, P.J. Food Processing Technology, 2nd Ed; Ellis Horwood Ltd.: Cambridge, 2000. 3. Righetto, A.M. Characterization physical chemistry and stability of acerola juice microencapsulated by green spray and lyophilization; Ph.D. diss., State University of Campinas, Campinas, Brazil, 2003. 4. Marques, L.G.; Ferreira, M.C.; Freire, J.T. Freeze-drying of acerola (West Indian Cherry) (Malpighia glabra L.). Chem. Eng. Proc. 2007, 2, 451–457. 5. Astolfi-Filho, Z.; Souza, A.C.; Reipert, E.C.D.; Telis, V.R.N. Encap- sulation of passion fruit juice by co-crystallization with sucrose: Crys- tallization kinetics and physical properties. Science and Technology of Food 2005, 25, 4, 795–801. 6. Lima, M.F.M.; Almeida, M.M.; Vasconcelos, L.G.S.; Alsina, O.L.S. Drying of umbu pulp in spouted bed: Characteristic curves. In Drying ’92; Mujumdar, A.S., Ed.; Hemisphere Publishing Corp.: Montreal, 1992; 1508–1515. 7. Martinez, O.L.A.; Brennam, J.G.; Nirajam, K. Study of food drying in a fountain dryer with inert. Proceedings of I Ibero-American Food Congress, Campinas, Brazil, 1995; 73–81. 8. Reyes, A.E.; Diaz, G.; Blasco, R. Experimental study of slurries on inert particles in spouted bed and fluidized bed dryers. In Drying ’96; Mujumdar, A.S., Ed.; Hemisphere Publishing Corp.: New York, 1996; 605–612. 9. Medeiros, M.F.D.; Rocha, S.C.S.; Alsina, O.L.S. Drying of pulps of tropical fruits in spouted bed: Effect of composition on dryer performance. Drying Technology 2002, 20, 855–881. 10. Lima, M.F.M.; Rocha, S.C.S.; Alsina, O.L.S.; Jeroˆnimo, C.E.M.; da Mata, A.L.M. Influence of material chemical composition on the dry- ing performance of fruits in spouted beds. Proceedings of 13th Brazilian Congress of Chemical Engineering, Campinas, Brazil, 2000, CD-ROM. 11. Ramos, C.M.P.; Lima, M.F.M.; Maria, Z.L. Obtaining of dried fruit powder in spouted bed. Brazilian Journal of Chemical 1998, 47, 33–36. 12. Souza, Jr., F.E.; Souza, J.S.; Rocha, S.C.S.; Medeiros, M.F.D. Drying of mixtures of fruit pulps in spouted bed: Influence of the addition of fats on the pulps properties and process performance. Proceedings of VII Brazilian Congress of Chemical Engineering Research, Sa˜o Carlos, Brazil, 2007, CD-ROM. 13. Bott, R.F.; Labuza, T.P.; Oliveira, W.P. Stability testing of spray- and spouted bed-dried extracts of passiflora alata. Drying Technology 2010, 28(11), 1255–1265. 14. Pereira, N.R.; Godoi, F.C.; Rocha, S.C.S. Drying of starch suspen- sion in spouted bed with inert particles: Physical and thermal analysis of product. Drying Technology 2010, 28(11), 1288–1296. 15. Ciro-Vela´squez, H.J.; Cunha, R.L.; Menegalli, F.C. Drying of xanthan gum using a two-dimensional spouted fluidized bed (2DSFB) with inert particles: Performance and rheological considerations. Drying Technology 2010, 28(3), 389–401. 16. Almeida, A.R.F.; Freire, F.B.; Freire, J.T. Transient analysis of pasty material drying in a spouted bed of inert particles. Drying Technology 2010, 28(3), 330–340. 17. Zhu, X.; Ye, S. Drying model of paste materials in fluidized bed with inert particles and submerged heating tubes. Huagong Xuebao= CIESC Journal 2010, 61(3), 601–606. 18. Rocha, S.C.S.; Donida, M.W.; Marques, A.M.M. Liquid-particle sur- face properties on spouted bed coating and drying performance. Canadian Journal of Chemical Engineering 2009, 87(5), 695–703. 19. Mathur, K.B.; Epstein, N. Spouted Beds; Academic Press: New York, 1974. 1598 ROCHA ET AL. Downloadedby[UNICAMP]at06:2501September2014
  • 15. 20. Patel, K.; Bridgwater, J.; Baker, C.G.J.; Schneider, T. Spouting beha- vior of wet solids. In Drying ’86; Mujumdar, A.S., Ed.; Hemisphere Publishing Corp.: New York, 1986; 183–189. 21. Re´, M.I.; Freire, J.T. Drying of pastelike materials in spouted beds. Proceedings of the 6th International Drying Symposium, Versailles, 1988; 426–431. 22. Kachan, G.C.; Chiapetta, E. Dehydration of tomato paste in a spouted bed dryer. Proceedings of the 8th Brazilian Congress on Chemical Engineering, Sa˜o Paulo, Brazil, Vol. 2, 1988; 510–523. 23. Mujumdar, A.S. Spouted beds: Principles and recent developments. Proceedings of the 7th Brazilian Meeting on Porous Media. Sa˜o Carlos, Brazil, Vol. 1, 1989; 3–13. 24. Schneider, T.; Bridgwater, J. The stability of wet spouted beds. Drying Technology 1993, 11, 277–301. 25. Reyes, A.E.; Massarani, G. Hydrodynamics and evaporation of water in a conical spouted bed. Proceedings of the 10th Brazilian Meeting on Porous Media, Sa˜o Carlos, Brazil, Vol. 2, 1992; 55–65. 26. Alsina, O.L.S.; Morais, V.L.M.; Lima, L.M.R.; Soares, F.H.L. Studies on the performance of the spouted bed dryer for the dehy- dration for West Indian cherry pulp. In Drying ’96; Mujumdar, A.S., Ed.; Hemisphere Publishing Corp.: New York, 1996; 867–872. 27. Spitzner Neto, P.I.; Freire, J.T. Study of pastes drying in spouted beds: Influence of the presence of the paste. Proceedings of the 25th Brazilian Congress on Particulate Systems, Sa˜o Carlos, Brazil, Vol. 1, 1997; 185–190. 28. Passos, M.L.; Massarani, G.; Freire, J.T.; Mujumdar, A.S. Drying of pastes in spouted beds of inert particles: Design criteria and modeling. Drying Technology 1997, 15, 605–627. 29. Medeiros, M.F.D. Influence of material chemical composition on spouted bed drying performance of fruit pulps; Ph.D. diss., State University of Campinas, Brazil, 2001. 30. IAL, Analytical Standards of Adolfo Lutz Institute. Physical and Chemical Methods for Analyses of Foods, 3rd Ed; IAL: Sa˜ o Paulo, 2008. 31. Medeiros, M.F.D.; Souza, J.S.; Alsina, O.L.S.; Rocha, S.C.S. Drying of tropical fruit pulps: An alternative spouted bed process. In Inno- vation in Food Engineering: New Techniques and Products; Passos, M.L., Ribeiro, C.P., Eds.; CRC Press: Boca Raton, FL, 2009; 361–388. 32. Correia, R.T.P. Study on cultivations of semi-solid Saccharomyces cerevisiae and Rhizopus oligosporus in pineapple residue; PhD. diss., Federal University of Rio Grande do Norte, Brazil, 2004. 33. Haminiuk, C.W.I.; Sierakowski, M.R.; Vidal, J.R.M.B.; Masson, M.L. Rheological characterization of blackberry pulp. Braz. J. Food Technol. 2006, 9, 291–296. 34. Cano-Chauca, M.; Stringheta, P.C.; Ramos, A.M.; Cal-Vidal, J. Effect of the carriers on the microstructure of mango powder obtained by spray drying and its functional characterization. Innovative Food Sci. Emerg. Technol. 2005, 6, 420–428. 35. Brito, A.C.W. Development of a pure´e made of mixed fruits ready for consumption; MSc. thesis, Federal University of Parana´, Brazil, 2008. 36. Oliveira, A.L.; da Silva, M.G.F.; Sobral, P.J.A.; Oliveira, C.A.F.; Habitante, M.Q.B. Physical properties of mangaba mixtures for sher- bets. Brazilian Agriculture 2006, 40, 581–586. 37. Menezes, A.R.V.; Silva Ju´nior, A.; Cruz, H.L.L.; Arau´jo, D.R.; Sampaio, D.D. Comparative study of green acerola powder obtained in an oven and by lyophilization. Brazilian Journal of Agroindustrial Products 2009, 11, 1–8. 38. Costa, J.M.C.; Felipe, E.M.F.; Maia, G.A.; Brasil, I.M.; Hernandez, F.F.H. Comparison of physical and physicochemical parameters of powders obtained from pineapple residue. Journal of Agronomical Science 2007, 38, 228–332. 39. Gomes, P.M.A.; Figueiredo, R.M.F.; Queiroz, A.J.M. Characteriza- tion and adsorption isotherms of powder from acerola pulp. Brazilian Journal of Agroindustrial Products 2002, 4, 157–165. 40. Geldart, D.; Harnby, N.; Wong, A.C. Fluidization of cohesive powders. Powder Technology 1984, 37, 25–37. 41. Dacanal, G.C. Study of granulation of acerola juice dehydrated in fluidized bed; MSc. thesis, State University of Campinas, Brazil, 2005. DRYING OF TROPICAL FRUIT PULPS 1599 Downloadedby[UNICAMP]at06:2501September2014 View publication statsView publication stats