Your Partner for Outstanding Performance since 1998© 2011 IMIG China                                       www.imig-china....
IMIG - German Efficiency & Quality for          Manufacturing in China           We bring German Efficiency to Manufacturi...
Challenges in Production“Surprisingly the potential for optimization is  substantial even in state-of-the-art sectors     ...
IMIG – Lean Business Systems    Supplier Development                           Factory Planning and Set-up                ...
Lean Business Systems              Leading to Operational              Excellence ™                                       ...
Benefits of Lean Business Systems               Productivity               Throughput               Quality               ...
Lean Study: German White Goods Manufacturer   Situation                Need for a broader product offering, shorter lead t...
Lean Study: Chinese Manufacturer   Situation                Manufacturer of consumer electronics in highly competitive mar...
Lean Study: Chinese Manufacturer   Situation                Manufacturer of fluorescent lamps and fixtures, ceiling lamps ...
What Our Clients Say“We already had many consultants, but IMIG really changed something.“Roland Sobisch, Purchaser“Trainin...
Serving our Clients World Wide   EMAI                                                                       Americas      ...
Want to Know More? Contact us Here:                              Carlo Wolff, CFA                              Vice Presid...
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Made in Germany 2011

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Efficiency Made in Germany in China

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Made in Germany 2011

  1. 1. Your Partner for Outstanding Performance since 1998© 2011 IMIG China www.imig-china.com 11
  2. 2. IMIG - German Efficiency & Quality for Manufacturing in China We bring German Efficiency to Manufacturing Companies in China© 2011 IMIG China www.imig-china.com 22
  3. 3. Challenges in Production“Surprisingly the potential for optimization is substantial even in state-of-the-art sectors such as automotive." (German Industrialist) “ How can it be that our suppliers in emerging markets are not able to transfer their performance level to provide the same quality worldwide.” (CEO of a major European OEM company, China)© 2011 IMIG China www.imig-china.com 33
  4. 4. IMIG – Lean Business Systems Supplier Development Factory Planning and Set-up Lean Business Systems Innovation and R&D Training© 2011 IMIG China www.imig-china.com 44
  5. 5. Lean Business Systems Leading to Operational Excellence ™ ss Progre Standard Processes IMIG empowers continuous improvement© 2011 IMIG China www.imig-china.com 55
  6. 6. Benefits of Lean Business Systems Productivity Throughput Quality Overall profit Time to market Lead time Defect rate Waste© 2011 IMIG China www.imig-china.com 66
  7. 7. Lean Study: German White Goods Manufacturer Situation Need for a broader product offering, shorter lead times with smaller orders Implementation of a production system to Objectives • enable more economical use of resources • increase the sellable offering to the client • increase customer satisfaction. Solution We built a production system to optimize processes sustainably. We used our Principle-Method-Tool approach to achieve this. Lead Time 40% Inventory 40% Logistic Cost 20%© 2011 IMIG China www.imig-china.com 77
  8. 8. Lean Study: Chinese Manufacturer Situation Manufacturer of consumer electronics in highly competitive market Reducing inventory for rear cover and front frame via Objectives • optimizing planning and delivery processes • reducing lead-time for rear cover and front frame • setting up Kanban system. Solution We changed the production plan, set up and implemented the Kanban system, created the value stream map and the value stream design. Lead Time Front 17% Lead Time Rear 20%© 2011 IMIG China www.imig-china.com 88
  9. 9. Lean Study: Chinese Manufacturer Situation Manufacturer of fluorescent lamps and fixtures, ceiling lamps • Improving material flow Objectives • Improving process of large lamp assembly lines • Reducing Inventory • Reducing space use Solution We changed the layout plan and improved it for smooth material flow, reducting space needs and increasing operator efficiency. Goods Inventory 55% Space Use 48% Productivity 20%© 2011 IMIG China www.imig-china.com 99
  10. 10. What Our Clients Say“We already had many consultants, but IMIG really changed something.“Roland Sobisch, Purchaser“Trainings of IMIG are very useful for our daily business.“Oliver Rockenbach, Human Resources Manager, Fujitsu Ten (Europe) GmbH“Seeing the impact of the new thinking, processes and methodsemerging in our daily business, this was the main result of ourproject with IMIG.“Martin Klöpfer, Director Operations Planning, Heidelberg Postpress GmbH“IMIG brought a unique experience to gain more insight in Leanimplementation in manufacturing industry.“Andy Tang, Lean Office, SAP LABS China, Shanghai© 2011 IMIG China www.imig-china.com 10 10
  11. 11. Serving our Clients World Wide EMAI Americas APAC • IMIG Offices • IMIG Projects© 2011 IMIG China www.imig-china.com 11 11
  12. 12. Want to Know More? Contact us Here: Carlo Wolff, CFA Vice President Business Development +86 (21) 6355 5851 +86 135 6464 5047 carlo.wolff@imig-china.com© 2011 IMIG China www.imig-china.com 12 12

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