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Your Partner for Outstanding Performance since 1998
© 2011 IMIG China                                       www.imig-china.com   11
IMIG - German Efficiency & Quality for
          Manufacturing in China




           We bring German Efficiency to Manufacturing Companies in China
© 2011 IMIG China                                              www.imig-china.com   22
Challenges in Production



“Surprisingly the potential for optimization is
  substantial even in state-of-the-art sectors
                        such as automotive."

                        (German Industrialist)




                    “ How can it be that our suppliers in emerging markets are not
                       able to transfer their performance level to provide the same
                                                                 quality worldwide.”

                               (CEO of a major European OEM company, China)

© 2011 IMIG China                                                     www.imig-china.com   33
IMIG – Lean Business Systems




    Supplier Development                           Factory Planning and Set-up




                           Lean Business Systems


      Innovation and R&D                                     Training



© 2011 IMIG China                                        www.imig-china.com   44
Lean Business Systems




              Leading to Operational
              Excellence ™




                                                                  ss
                                                            Progre
                             Standard
                             Processes

                                IMIG empowers continuous improvement



© 2011 IMIG China                                              www.imig-china.com   55
Benefits of Lean Business Systems


               Productivity
               Throughput

               Quality

               Overall profit


               Time to market
               Lead time
               Defect rate
               Waste


© 2011 IMIG China                             www.imig-china.com   66
Lean Study: German White Goods Manufacturer
   Situation




                Need for a broader product offering, shorter lead times with smaller orders

                Implementation of a production system to
   Objectives




                • enable more economical use of resources
                • increase the sellable offering to the client
                • increase customer satisfaction.
   Solution




                We built a production system to optimize processes sustainably.
                We used our Principle-Method-Tool approach to achieve this.


                                                   Lead Time                              40%
                                                   Inventory                              40%
                                                   Logistic Cost                          20%

© 2011 IMIG China                                                            www.imig-china.com   77
Lean Study: Chinese Manufacturer
   Situation




                Manufacturer of consumer electronics in highly competitive market

                Reducing inventory for rear cover and front frame via
   Objectives




                • optimizing planning and delivery processes
                • reducing lead-time for rear cover and front frame
                • setting up Kanban system.
   Solution




                We changed the production plan, set up and implemented the Kanban
                system, created the value stream map and the value stream design.



                                                   Lead Time Front                      17%
                                                   Lead Time Rear                       20%


© 2011 IMIG China                                                          www.imig-china.com   88
Lean Study: Chinese Manufacturer
   Situation




                Manufacturer of fluorescent lamps and fixtures, ceiling lamps

                •   Improving material flow
   Objectives




                •   Improving process of large lamp assembly lines
                •   Reducing Inventory
                •   Reducing space use
   Solution




                We changed the layout plan and improved it for smooth material flow,
                reducting space needs and increasing operator efficiency.


                                                   Goods Inventory                           55%
                                                   Space Use                                 48%
                                                   Productivity                              20%

© 2011 IMIG China                                                               www.imig-china.com   99
What Our Clients Say




“We already had many consultants, but IMIG really changed something.“
Roland Sobisch, Purchaser

“Trainings of IMIG are very useful for our daily business.“
Oliver Rockenbach, Human Resources Manager, Fujitsu Ten (Europe) GmbH

“Seeing the impact of the new thinking, processes and methods
emerging in our daily business, this was the main result of our
project with IMIG.“
Martin Klöpfer, Director Operations Planning, Heidelberg Postpress GmbH

“IMIG brought a unique experience to gain more insight in Lean
implementation in manufacturing industry.“
Andy Tang, Lean Office, SAP LABS China, Shanghai



© 2011 IMIG China                                                         www.imig-china.com    10
                                                                                               10
Serving our Clients World Wide



   EMAI




                                                                       Americas
                                     APAC




                    • IMIG Offices    •   IMIG Projects

© 2011 IMIG China                                         www.imig-china.com    11
                                                                               11
Want to Know More? Contact us Here:




                              Carlo Wolff, CFA
                              Vice President
                              Business Development
                              +86 (21) 6355 5851
                              +86 135 6464 5047
                              carlo.wolff@imig-china.com




© 2011 IMIG China                                          www.imig-china.com    12
                                                                                12

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Made in Germany 2011

  • 1. Your Partner for Outstanding Performance since 1998 © 2011 IMIG China www.imig-china.com 11
  • 2. IMIG - German Efficiency & Quality for Manufacturing in China We bring German Efficiency to Manufacturing Companies in China © 2011 IMIG China www.imig-china.com 22
  • 3. Challenges in Production “Surprisingly the potential for optimization is substantial even in state-of-the-art sectors such as automotive." (German Industrialist) “ How can it be that our suppliers in emerging markets are not able to transfer their performance level to provide the same quality worldwide.” (CEO of a major European OEM company, China) © 2011 IMIG China www.imig-china.com 33
  • 4. IMIG – Lean Business Systems Supplier Development Factory Planning and Set-up Lean Business Systems Innovation and R&D Training © 2011 IMIG China www.imig-china.com 44
  • 5. Lean Business Systems Leading to Operational Excellence ™ ss Progre Standard Processes IMIG empowers continuous improvement © 2011 IMIG China www.imig-china.com 55
  • 6. Benefits of Lean Business Systems Productivity Throughput Quality Overall profit Time to market Lead time Defect rate Waste © 2011 IMIG China www.imig-china.com 66
  • 7. Lean Study: German White Goods Manufacturer Situation Need for a broader product offering, shorter lead times with smaller orders Implementation of a production system to Objectives • enable more economical use of resources • increase the sellable offering to the client • increase customer satisfaction. Solution We built a production system to optimize processes sustainably. We used our Principle-Method-Tool approach to achieve this. Lead Time 40% Inventory 40% Logistic Cost 20% © 2011 IMIG China www.imig-china.com 77
  • 8. Lean Study: Chinese Manufacturer Situation Manufacturer of consumer electronics in highly competitive market Reducing inventory for rear cover and front frame via Objectives • optimizing planning and delivery processes • reducing lead-time for rear cover and front frame • setting up Kanban system. Solution We changed the production plan, set up and implemented the Kanban system, created the value stream map and the value stream design. Lead Time Front 17% Lead Time Rear 20% © 2011 IMIG China www.imig-china.com 88
  • 9. Lean Study: Chinese Manufacturer Situation Manufacturer of fluorescent lamps and fixtures, ceiling lamps • Improving material flow Objectives • Improving process of large lamp assembly lines • Reducing Inventory • Reducing space use Solution We changed the layout plan and improved it for smooth material flow, reducting space needs and increasing operator efficiency. Goods Inventory 55% Space Use 48% Productivity 20% © 2011 IMIG China www.imig-china.com 99
  • 10. What Our Clients Say “We already had many consultants, but IMIG really changed something.“ Roland Sobisch, Purchaser “Trainings of IMIG are very useful for our daily business.“ Oliver Rockenbach, Human Resources Manager, Fujitsu Ten (Europe) GmbH “Seeing the impact of the new thinking, processes and methods emerging in our daily business, this was the main result of our project with IMIG.“ Martin Klöpfer, Director Operations Planning, Heidelberg Postpress GmbH “IMIG brought a unique experience to gain more insight in Lean implementation in manufacturing industry.“ Andy Tang, Lean Office, SAP LABS China, Shanghai © 2011 IMIG China www.imig-china.com 10 10
  • 11. Serving our Clients World Wide EMAI Americas APAC • IMIG Offices • IMIG Projects © 2011 IMIG China www.imig-china.com 11 11
  • 12. Want to Know More? Contact us Here: Carlo Wolff, CFA Vice President Business Development +86 (21) 6355 5851 +86 135 6464 5047 carlo.wolff@imig-china.com © 2011 IMIG China www.imig-china.com 12 12