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C L E A N   A I R   S O L U T I O N S


                      THE CAMFIL FARR GROUP




                                      CREO
                       Cleanroom Design & Energy Optimization


Clean air solutions
C L E A N                       A I R      S O L U T I O N S
                             Original concept was to marry Clean with LCC
                                                                                       Requirements
                                                                           HEPA Filter Units    Mark X                                       REQUIRED DATA                                              CLEAN UP RATE
  Design Company                         Jacobs Eng                        Supply Terminals         X
                                                                                                                                 Particle larger than                        0.5um        Particle/m 3 after 1 min                     1.24 E+8
  Design Engineer                      John O Connell                     Room access BIBO                     X
                                                                                                                                                                                          Particle/ft 3 after 1 min                    3.52 E+6
       Client                          Pfizer - France                      Plantroom BIBO
                                                                                                                                 3.0 E+7 (Particle / m 3)                   Dirty air     Particle/m 3 after 10 min                    5.32 E+6
       Project                           P3 Upgrade                                                                Quantity
                                                                                                                                 8.5 E+5 (Particle/ft 3)                                  Particle/ft 3 after 10 min                   1.51 E+5
                                                                          Camfil Pharmaseals                         259
                                     ISO                                  Roomside Camsafes                           81         1E+4(Part/s)                Clean room cloths            Particle/m 3 after 1 hour                    3.02 E+3
 Room Classifation
                                     GMP                  C               Plantroom Camsafes                         n/a                                                                  Particle/ft 3 after 1 hour                   8.57 E+1

     Room Size                          10 x 12 x 3.5                               Filter Efficiencies                          Particle/m 3 in room at start              3.02 E+3      Particle/m 3 steady state                    3.02 E+3
                                                                             Supply HEPA              H14 - EN1822               Particle/ft 3in room at start              8.57 E+1      Particle/ft 3 steady state                   8.57 E+1
Air change per hour                            25
                                                                             Extract HEPA                     H13 - EN1822       Particles from process                     3.02 E+2
   Room Pressure                             25 Pa
                                                                            AHU Final Filter                F9 - CEN779-2002                                                   1.00E+10
                                                                                                                                                                               1.00E+09
   Leakage Rate                                5%
                                                                                                                                                                               1.00E+08
                                                                            AHU Pre Filters                F6 - CEN779 - 2002                                                  1.00E+07
 Cooling / Heating                           O.O5c                                                                                                                             1.00E+06
                                                                            AHU Pre Filters                G4 - CEN779 - 2002                                                  1.00E+05
                                                                                                                                                                               1.00E+04
                                                                                                                                                                               1.00E+03
            H13 HEPA Filters                                     F9 Bag       G4 Panel                                                                                         1.00E+02
                                                                 Filter       Filter                         % of the air
                                                                                                             is dumped to the                                                  1.00E+01
                                                                                                             outside air                                                                  1    10m in       20m in     30 m in      60m m
                         Dampers

                                                                                           Outside                                                           Energy Performance                                            Kw/h €      0.075 cent
                                                                                             air
                      S. C. U.                                                                                                                                     Face     Average           Energy running cost
                                                                                                                                   Filter    Media pack
                                                                       F6 Bag Filter                                                                             velocity    p.drop           per filter / per year
                                                                                                                                                45mm             0.45 m/s       ?
                       H13                                                                                                        Supply
                                                                                                                                                 68mm            0.45 m/s       ?
                                                                                                                                   HEPA
                                                                                                                                                100mm            0.45 m/s       ?



                                                                                                                                  Extract       22 sqm           2.5 m/s       ?
                                          Class A/B L.A.F.
                                                                                                                                   HEPA         40 sqm           2.5 m/s       ?

       Grade D                   Grade C (10,000) Cleanroom         Offices & other
    (100,000) Areas                                                 non-classified areas                                                        4.0 sqm          2.5 m/s       ?
                                                                                                                                  F9 Bag        6.5 sqm          2.5 m/s       ?
        H14 HEPA                         F9 Bag Filters              G4 Panel Filters                                                           9.4 sqm          2.5 m/s       ?

                                                                                                     Prepared by : Don Donovan
        H13 HEPA                         F6 Bag Filters              Return Air                                                                                                ?
                                                                                                                                                4.0 sqm          2.5 m/s
                      Specification and Options ( Please feel free to Copy & Paste)                                               F6 Bag        6.5 sqm          2.5 m/s       ?
                                                                                                                                                9.4 sqm          2.5 m/s       ?
Terminal Housing                  Click here                       CEN 779 2002 Standard                  Click here

Roomside Camsafe                  Click here                       EN 1822 Standard                       Click here                            1.0 sqm          2.5 m/s       ?
                                                                                                                                 G4 Panel
Plantroom Camsafe                 Click here                                                                                                    1.3 sqm          2.5 m/s       ?
                                                              This program is to b e used as only an aid - b la, b la
HEPA & AHU Filters                Click here




                                 Concept DD & SOR November 2006 Paris
Clean air solutions
C L E A N   A I R   S O L U T I O N S




Clean air solutions
LCC calculation software
                       C L E A N   A I R   S O L U T I O N S




                                                               4
Clean air solutions
CERO softwareI O N S
                            C L E A N
                                   A I R S O L U T

                      – Cleanroom and Energy Optimization




                                                            5
Clean air solutions
CREO worksheet pads RavailableT fromSmarketing
                       C L E A N A I S O L U  I O N




Clean air solutions
7
                      C L E A N   A I R   S O L U T I O N S




Clean air solutions
8
                      C L E A N   A I R   S O L U T I O N S




Clean air solutions
9
                      C L E A N   A I R   S O L U T I O N S




Clean air solutions
10
                      C L E A N   A I R   S O L U T I O N S




Clean air solutions
CREO webinar & manual...www.camfilfarr.us...industries..
 life science page C L E A N A I R S O L U T I O N S




Clean air solutions
12
                      C L E A N   A I R   S O L U T I O N S




Clean air solutions
C L E A N   A I R   S O L U T I O N S




Clean air solutions

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Cleanroom Design & Energy Optimisation

  • 1. C L E A N A I R S O L U T I O N S THE CAMFIL FARR GROUP CREO Cleanroom Design & Energy Optimization Clean air solutions
  • 2. C L E A N A I R S O L U T I O N S Original concept was to marry Clean with LCC Requirements HEPA Filter Units Mark X REQUIRED DATA CLEAN UP RATE Design Company Jacobs Eng Supply Terminals X Particle larger than 0.5um Particle/m 3 after 1 min 1.24 E+8 Design Engineer John O Connell Room access BIBO X Particle/ft 3 after 1 min 3.52 E+6 Client Pfizer - France Plantroom BIBO 3.0 E+7 (Particle / m 3) Dirty air Particle/m 3 after 10 min 5.32 E+6 Project P3 Upgrade Quantity 8.5 E+5 (Particle/ft 3) Particle/ft 3 after 10 min 1.51 E+5 Camfil Pharmaseals 259 ISO Roomside Camsafes 81 1E+4(Part/s) Clean room cloths Particle/m 3 after 1 hour 3.02 E+3 Room Classifation GMP C Plantroom Camsafes n/a Particle/ft 3 after 1 hour 8.57 E+1 Room Size 10 x 12 x 3.5 Filter Efficiencies Particle/m 3 in room at start 3.02 E+3 Particle/m 3 steady state 3.02 E+3 Supply HEPA H14 - EN1822 Particle/ft 3in room at start 8.57 E+1 Particle/ft 3 steady state 8.57 E+1 Air change per hour 25 Extract HEPA H13 - EN1822 Particles from process 3.02 E+2 Room Pressure 25 Pa AHU Final Filter F9 - CEN779-2002 1.00E+10 1.00E+09 Leakage Rate 5% 1.00E+08 AHU Pre Filters F6 - CEN779 - 2002 1.00E+07 Cooling / Heating O.O5c 1.00E+06 AHU Pre Filters G4 - CEN779 - 2002 1.00E+05 1.00E+04 1.00E+03 H13 HEPA Filters F9 Bag G4 Panel 1.00E+02 Filter Filter % of the air is dumped to the 1.00E+01 outside air 1 10m in 20m in 30 m in 60m m Dampers Outside Energy Performance Kw/h € 0.075 cent air S. C. U. Face Average Energy running cost Filter Media pack F6 Bag Filter velocity p.drop per filter / per year 45mm 0.45 m/s ? H13 Supply 68mm 0.45 m/s ? HEPA 100mm 0.45 m/s ? Extract 22 sqm 2.5 m/s ? Class A/B L.A.F. HEPA 40 sqm 2.5 m/s ? Grade D Grade C (10,000) Cleanroom Offices & other (100,000) Areas non-classified areas 4.0 sqm 2.5 m/s ? F9 Bag 6.5 sqm 2.5 m/s ? H14 HEPA F9 Bag Filters G4 Panel Filters 9.4 sqm 2.5 m/s ? Prepared by : Don Donovan H13 HEPA F6 Bag Filters Return Air ? 4.0 sqm 2.5 m/s Specification and Options ( Please feel free to Copy & Paste) F6 Bag 6.5 sqm 2.5 m/s ? 9.4 sqm 2.5 m/s ? Terminal Housing Click here CEN 779 2002 Standard Click here Roomside Camsafe Click here EN 1822 Standard Click here 1.0 sqm 2.5 m/s ? G4 Panel Plantroom Camsafe Click here 1.3 sqm 2.5 m/s ? This program is to b e used as only an aid - b la, b la HEPA & AHU Filters Click here Concept DD & SOR November 2006 Paris Clean air solutions
  • 3. C L E A N A I R S O L U T I O N S Clean air solutions
  • 4. LCC calculation software C L E A N A I R S O L U T I O N S 4 Clean air solutions
  • 5. CERO softwareI O N S C L E A N A I R S O L U T – Cleanroom and Energy Optimization 5 Clean air solutions
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  • 11. CREO webinar & manual...www.camfilfarr.us...industries.. life science page C L E A N A I R S O L U T I O N S Clean air solutions
  • 12. 12 C L E A N A I R S O L U T I O N S Clean air solutions
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