This document discusses various methods of blanching foods, including traditional hot water and steam blanching as well as emerging techniques like microwave, infrared, and ohmic blanching. Blanching involves briefly heating foods to inactivate enzymes and microbes. It helps preserve quality during processing and storage by slowing degradation. The document outlines the purposes of blanching, factors that influence blanching effectiveness like time and temperature, and how different techniques compare in terms of advantages, limitations, and applications. Finally, the effects of blanching on nutrient, color, flavor, and texture retention in foods are summarized.
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BLANCHING.pptx
1. FOOD PROCESSING(FST-504)
ADVANCES IN FOOD PROCESSING AND PRESERVATION
BY HEAT TREATMENT
BLANCHING
Submitted by: Submitted to:
Aryama Dipt Dr. Anil Kumar Chauhan
Department of Dairy Science and Food Technology
Institute of Agriculture Sciences
Banaras Hindu University
2. INTRODUCTION
• Blanching involves heating fruits and vegetables to a predetermined
temperature and maintain it for a specified amount of time, typically 2-10
minutes. Product is then immediately cooled or passed to next process.
• It is a thermal treatment that is usually performed prior to food processes
such as drying, freezing, frying and canning.
• It is a pre-treatment necessary to preserve product quality during long term
storage.
• Inadequate blanching may cause more damage to food than the absence of
blanching does.
3. INDICATOR ENZYMES
• Enzymes which cause a loss of eating and nutritional qualities in vegetables and
fruits include lipoxygenase, polyphenoloxidase, polygalacturonase and
chlorophyllase.
• Two heat-resistant enzymes which are found in most vegetables are catalase and
peroxidase.
• Peroxidase being more heat resistant of the two is taken as an indicator organism.
4. PURPOSE
Other Purposes:
• Cleaning the surface of plants.
• Killing parasites and its eggs.
• Removing damaged seeds, foreign
materials.
• Reduction in oil uptake.
• Inactivation of quality deterioration enzymes.
• Enhancing dehydration rates and product quality.
• Reduction in non- enzymatic browning reactions.
• Expelling air entrapped inside plant tissues.
• Increasing extraction efficiency of bioactive compounds.
• Reduction in the microbial load.
5. A
TRADITIONAL BLANCHING TECHNOLOGY
i. HOT WATER BLANCHING: This is done at a temperature of <100℃. Blanchers hold the
food at 70-100℃ for a specific time and then removes it to a de-watering cooling
section. Blanching time is critical and varies with type and size of plant tissue.
ii. STEAM BLANCHING: This is done at a temperature of >100 ℃. In this case, food is
directly exposed to steam in place of water, thus process minimizes the loss of water
soluble compounds.
6. A
EQUIPMENT ADVANTAGES LIMITATIONS
CONVENTIONAL STEAM
BLANCHERS
Smaller loss of water-soluble
blanchers components. Smaller
volumes of waste and lower disposal
charges than water blanchers,
particularly with air cooling instead
of water.
Easy to clean and sterilise
Limited cleaning of the food so washers
also required. Uneven blanching if the food
is piled too high on the conveyor.
Some loss of mass in the food.
CONVENTIONAL HOT-
WATER BLANCHERS
Lower capital cost and better energy
efficiency than steam blanchers
Higher costs in purchase of water and
charges for treatment of large volumes of
dilute effluent.
Risk of contamination by thermophilic
bacteria.
9. MICROWAVE BLANCHING
• Started in 1940s.
• Microwaves are electromagnetic waves with wavelengths ranging from 1mm to 1m
having frequency 915 MHz to 2450MHz.
• Heated material absorb microwave energy and convert it into heat by dielectric
heating effect caused by molecular dipole rotation and agitation of charged ions
within a high frequency alternating electric field.
• Electromagnetic energy is converted into heat energy in matter.
• Involves direct interaction between the electromagnetic field and food materials for
heating generation.
10. ADAVNTAGES:
Volumetric heating
High heating rates
Shot processing time.
No leaching of vitamins, pigments.
Improve product quality and
minimise waste.
Capable of producing heat
internally.
High penetration power.
Heat is uniformly distributed in
material and very fast heating rate.
LIMITATIONS:
Loss water during blanching.
Penetration depth of
microwave is limited.
Difficulties to precisely control
blanching temperature.
APPLICATIONS:
Carrot slices
Mushroom
Asparagus
Artichokes
Peas
Herbs and spices
11.
12. INFRARED BLANCHING
• Infrared is generated by the electromagnetic radiation that falls between the regions of
visible light waves (0.38-0.78𝜇𝑚) and microwaves (1-1000mm).
• Infrared radiation penetrates in to food and directly heats the food.
• IR blanching inactivate enzymes and simultaneously removes a certain amount of
moisture.
• It works in two heating modes:
i. CONTINUOUS: radiation intensity is kept constant. Delivers high constant energy and
hence suitable for quick enzyme inactivation.
ii. INTERMITTENT: Can be performed by operating the radiation using off and on modes
during process. This saves energy and yields good quality products, since the desired
processing temperature can be minimized.
• The longer the wavelength of radiation, the deeper its penetration depth. Therefore in
food processing far infrared heating is frequently used.
13. ADVANTAGES:
Space- saving
Large heat transfer coefficient.
High energy efficiency.
Easy to operate
Contactless heating method
Less energy consumption
LIMITATIONS:
Surface deterioration
Non- uniform heating
Poor heat penetration
Charring due to surface
temperature of food products
increasing rapidly
Overheating with time
APPLICATIONS:
Apple
Carrot Slices
Mango Slices
14.
15. OHMIC BLANCHING
• During ohmic heating, food products are placed between two
electrodes. Food products behave as an electrical resistance, in
which heat is generated and product temperature rapidly
increases.
• Rapid increase in temperature is followed by cooling.
• The frequency of applied voltage strongly influences the
performance of ohmic heating. It was found that the heating rate
decreased with increasing of the frequency, so low frequency is
frequently used.
16. ADVANTAGES:
Volumetric heating
characteristics.
Less time
Better product quality
Blanching fruits and
vegetables with a larger
volume.
LIMITATIONS:
Difficulty in controlling
blanching temperature.
Generating oxygen and
hydrogen
Corrosion and electrodes
APPLICATIONS:
Artichoke heads
Carrot red beet and golden
carrot
Strawberries
Blueberry pulp
Milk fruit and vegetable
juice
Apple
19. NUTRIENTS: Some minerals, water soluble vitamins and components are lost.
Loss of vitamins are lost mostly due to leaching, thermal destruction and to a lesser
extent oxidant.
COLOUR and FLAVOUR: Brightens the colour by removing air and dust on the
surface.
Sodium carbonate or calcium oxide are often added to blancher water to retain the
colour of green vegetables.
When correctly blanched, most foods have no significant changes to flavour or aroma
but under blanching can lead to development of off flavour or aroma during storage.
TEXTURE: Soften the texture of vegetables to facilitate filling into containers.
Calcium chloride (1-2%) is therefore added to blancher to form insoluble calcium
pectate complexes and thus maintain firmness in the tissues.
20. REFRENCES
• Dorantes L, Jaramillo E, Gonza´ lez K, Martinez R, (2011) Blanching peppers using
microwaves.
• Negi PS, Roy SK. (2001)The effect of blanching on quality attributes of dehydrated carrots
during long-term storage.
• Xiao H.W, Zhongli Pan, Deng L.Z, Hamed M., El-Mashad , Arun S., (2017) Recent
developments and trends in thermal blanching – A comprehensive review
• B.Srilakshmi (5th edition) Food Science
• N.Shakuntala Manay & M. Shadaksharaswamy (4th edition) Food Facts and Principals
• P.J Fellows (3rd edition) Food Processing Technology Principles And Preservation