Resume-Manoj Yadav B.E. mechanical (Project Coordinator)
Arun Mohanan project summery-2016
1. PCR & TBR Project Gyongyos Hungary
Organization: Greenfield Project, Apollo Tyres, Hungary
Duration: Mar’14- Present
Location: Gyongyos, Hungary
Role: Associate manager Projects – Electrical and electronics
Description: Apollo Tyres is setting up PCR & TBR plant in Hungary focusing mainly on EU tyre market. This is
also a Greenfield project in Gyongyos, Hungary, and spread over an area of 120 acres. The plant
terminal capacity is to produce 60000 PCR tyres/ day & 6000 TBR tyres/day.
Key Deliverables:
Spearheaded Material Track and trace project in the entire plant using RFID and Barcode right from the starting
Hands on experience in implementing MES (manufacturing execution system ) throughout the plant
Coordinated, discussed and finalised the special requirements needs to be considered in the process machines for
implementing MES and RFID/Barcode Material Mistake proofing.
Coordinated religiously to incorporate all the improvement points from the past experience in the newer machines.
Conducted discussions with vendors regarding various manufacturing equipments such as Cutters and slitters, Bead
winding, Bead apexing & Tyre Building Machines.
Responsible for erection and commissioning of manufacturing machines like Cutters (4 Machines), Slitters (2
Machines), Bead Winding (2 Machines), Bead Apexing (5 Machines) & Tyre Building (10 Machines) of both PCR & TBR.
PCR & TBR Project Channai
Organization: Greenfield Project, Apollo Tyres, Chennai
Duration: Jan’09 - Present
Location: Oragadam, Chennai
Role: Team Member - Electrical & Electronics Engineering
Description: Apollo Tyres, Chennai is setting up a plant in Chennai which caters to the PCR & TBR market
requirements, both domestic & abroad. The same is a Greenfield project that is setup in SIPCOT
Industrial Park, Chennai, and spread over an area of 125 acres. The plant terminal capacity is to
produce 30000 PCR tyres/ day & 6000 TBR tyres/day.
Key Deliverables:
Spearheaded the entire project activities right from the starting phase
Performed O&M activities, executed small improvement projects & PDCA activities of the commissioned machines
along with erection & commissioning activities of other machines
Supervised sub projects during trial run of newly commissioned machines to eliminate the issues relatedto safety,
product quality, cycle time, maintainability, power consumption and critical component failures
Conducted discussions with vendors regarding various manufacturing equipments such as Mixers (2 Machines),
Automatic Chemical and Carbon Charging & Weighing System (2 Machines) & Tyre Building Machines (12 Machines).
OTR Plant & PCR Expansion Project Vadodara
Organization: Expansion Project, Apollo Tyres, Vadodara
Duration: Feb ’08 – Jan ’09
Location: Vadodara, Gujarat
Role: Executive-Electrical and Electronics Projects
Description: Apollo Tyres, Vadodara was setting up an OTR (Off the road) plant [7 MTPD ] and was enhancing
its PCR (Passenger Car Radial) plant capacity from 12,500 tyres/ day to 17,000 tyres/ day.
Key Deliverables:
Proactively participated in project planning, identified potential areas, facilitated support of internal & external
stakeholders and financial & other resources to ensure final project execution
Coordinated with vendors about various manufacturing equipments such as Mixers, Automatic Chemical & Carbon
Charging, Weighing System & Tyre Building Machines
Erection, commissioning & testing of manufacturing equipments after finalizing the electrical drawings and cable
routing
Key role in commissioning activity to ensure the functioning of machine/equipment as per the required blue book
specification
Supervised purchase & service requisitions in SAP for materialprocurement & service respectively and ensured
continuous follow up with Purchase Team for material delivery
Liaised with different contract agencies at site for timely completion of the work.