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Biomedeeks
CERCLAGE SYSTEM 
Surgical Fracture Treatment 
To restore early and complete 
function of bone, limb and 
patient 
Cerclage 
 Circular application of various diameters of 
malleable wire to stabilize fractures not 
amenable to other forms of internal 
fixation. 
A. Used on their 
own 
B. Combined 
with struts of 
various materials 
A B
CERCLAGE SYSTEM|FUNCTIONS 
Temporarily 
• As a reduction tool 
Long-Term 
• As permanent fixation implant 
 Cerclage is used rarely as an exclusive 
implant. 
 Its most popular indication: 
The treatment of middiaphyseal spiral 
fractures of the tibia.
CERCLAGE TECHNIQUE|CONVENTIONAL 
METHOD 
Conventional method 
of passing the wire 
Cannulated 
semicircular instrument 
It dislodges a major 
part of the soft tissues 
1. Passing the 
Cable 
2. Sleeve 
Positioning 
3. Cable 
Tensioning 
4. Crimping 
the Sleeve 
5. Cutting the 
Cable
CERCLAGE TECHNIQUE|PERCUTANEOUS 
METHOD 
Percutaneous cerclage passer 
Two semicircles that can be applied 
sequentially and assembled 
Minimal soft-tissue stripping 
1. Insertion of the cerclage passer 
2. Connection and closure of the cerclage passer 
3. Insertion of cerclage wire 
4. Removal of the forceps 
5. Reduction of the fracture 
The percutaneous cerclage passer 6. Percutaneous cutting of the wire
INSTRUMENTS AND MATERIALS 
System Components: 
 Cerclage loop (cable/wire): 
- Titanium; 
- Stainless Steels; 
- Chromium-Cobalt. 
 Standard Diameters: 1,0-2,0 mm. 
 Cables: 7x7 constructs; 
 Locking Mechanism of Cables – Crimping. 
 When combined with struts of various materials: 
Cable Plate.
INSTRUMENTS AND MATERIALS 
 System Instruments: 
Cable Passer 
•It feeds the 
cable through a 
hole until the 
cable 
completely 
surrounds the 
bone 
Tensioner 
•It applies equal 
tension to the 
cables 
Crimper 
•After reaching 
the desired 
cable tension, 
the Crimper is 
used to crimp 
the sleeve 
Cable Cutter 
•The cable is 
easily cut by 
passing each 
cable end 
through the hole 
in the Cable 
Cutter and 
squeezing 
together the 
handles
APPLICATIONS OF CERCLAGE 
 Orthopaedic trauma surgery: periprosthetic fractures, to 
prevent or stabilize femoral fractures, patella fractures, 
humerus and ankle fractures. 
For temporary fixation 
during open 
reductions 
During revisions in total 
hip arthroplasty (THA) 
To secure allografts 
To manage fractures 
with plates or other 
fixation devices 
Especially 
recommended for 
intraoperative femoral 
cracks and fractures
LIMITATIONS 
High local surface 
stress 
Biological damage 
at insertion of the 
cerclage loop 
“Pressure necrosis” 
or bone resorption 
Formation of 
grooves beneath 
the cerclage 
“Strangulation” of 
periosteal blood 
vessels 
(controversy) 
The vascular damage beneath the cerclage wire (left) 
and cable (right) 
Formation of bone grooves produced by 
dynamic strain of periosteal soft tissues
CASE STUDY|CERCLAGE 
FIXATION 
 Twisting is clinically the most frequently applied method for tightening 
and maintaining cerclage fixation. 
 However, certain factors affect the mechanical behavior of the 
cerclage during twisting. 
Objective: Investigate the influence of different parameters of the 
twisting procedure on the fixation strength of the cerclage.
CASE STUDY|MATERIALS AND 
METHODS 
 A fragment of 25 mm was cut from the mid–diaphysis of fresh-frozen 
human femoral diaphyseal bone and mounted on two metallic half 
cylinders with a radius of 10 mm forming a full circle; 
 1.0 mm, 1.25 mm and 1.5 mm stainless steel wire cerclages as well as a 1.0 
mm cable cerclage were applied to the bone. 
 Cable cerclage (left) and single-stranded wire 
 Test setup 
cerclage (right)
CASE STUDY|PROCEDURE 
 The influence of the following 
parameters on the cerclage 
performance was investigated: 
Investigated parameters and study groups 
 The application of the cerclage was 
followed by cyclic loading which starts 
with a peak of 150 N; 
 With each cycle the cerclage tension 
increases by 10 N; 
 Data was acquired from the test system’s 
transducers at 64 Hz. 
1. Cerclage diameter; 
2. Traction during cerclage twisting; 
3. Degree of deformation; 
4. Cutting after twisting; 
5. Bending direction.
CASE STUDY|CERCLAGE DIAMETER 
 The larger the wire, the higher 
was the initial compression 
force. 
 After locking (cutting and 
bending down the twist) the 
cerclage tension decreased 
with increasing wire diameter. 
* Pre-tension: Tension on the tightened knot or 
crimp before loading to failure. 
 Increasing the cerclage tension lead to 
gradually decrement of cerclage pretension. 
 The cable cerclage provided the longest 
lasting pretension*.
CASE STUDY|TRACTION DURING CERCLAGE 
TWISTING 
Different test options 
Mean cerclage tension for cerclages closed with and 
without traction 
 Twisting the cerclage without applied 
traction produced less cerclage 
tension compared to twisting under 
traction; 
 Twisting the wire cerclage under 
permanent traction facilitates the 
installation of pretension.
CASE STUDY|DEGREE OF 
DEFORMATION 
 After locking the twist, cerclages with elastic and 
plastic deformation showed 47% remaining 
pretension (almost half of the initial tension). 
 Still, the cerclage tension at fragment separation 
(failure) was significantly higher for the plastically 
deformed twist. 
Ensure a plastic deformation 
in the twisted part of the wire 
Tighten, and stable 
cerclage
CASE STUDY|CUTTING AFTER 
TWISTING 
Cutting within 
the twist 
56 % of 
tension left 
Cutting only the 
wire ends 
88% of 
tension left 
Cutting within 
the twist and 
then bending 
21 % of 
tension left 
Cutting only the 
wire ends and 
then bending 
37 % of 
tension left 
 Note: The perpendicular bending caused an additional loss of pretension.
CASE STUDY|BENDING DIRECTION 
B – Forward bending 
•55% of pretension left. 
•Mean cerclage tension at failure was 334 N. 
C- Backward bending 
•10% of remaining pretension. 
•Mean cerclage tension at failure was 178 N. 
D- Perpendicular bending 
•47% of remaining pretension. 
•Mean cerclage tension at failure was 332 N. 
* A – Counter clockwise twisting 
Influence of the bending direction of the twist on the 
cerclage’s pretension. 
Mean cerclage tension at fragment separation for 
different bending directions of the twist.
CASE STUDY|MAIN CONCLUSIONS 
•Although larger wire diameter led to substantial 
increase of the initial tension, it also caused huge loss 
of pretension; 
•Cable cerclage, on the contrary, was advantageous 
in maintaining pretension. 
Cerclage diameter 
•Traction facilitates the installation of pretension; 
•Twisting the wires without traction should be avoided. 
Traction 
•A plastic deformation must be ensured to produce a 
sufficiently tightened and stable cerclage. 
Degree of deformation 
•Cutting only the wire ends of the twist showed a less 
loss of pretension. 
Cutting after twisting 
•Bending caused an additional loss of pretension; 
•Perpendicular and forward bending showed better 
results in maintaining pretension. 
Bending direction of the twist
IMPROVEMENTS/NEEDS 
 A systematic investigation on wire closing is still missing. Many 
unsatisfactory results are due to shortcomings of the application 
procedure. 
 High tension of the wire may imply the risk of local mechanical overload. 
An optimal balance between stabilization and bone strength needs to 
be investigated. 
 Factors associated with implants and instrumentation design need to be 
addressed and better understood to optimize the performance of 
cerclage cables. 
 The use of crimps, set-screws, etc is also responsible for initial cable 
tension loss. Loosening of cerclage cables is problematic and needs to 
be addressed.

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Cercage cables

  • 2. CERCLAGE SYSTEM Surgical Fracture Treatment To restore early and complete function of bone, limb and patient Cerclage  Circular application of various diameters of malleable wire to stabilize fractures not amenable to other forms of internal fixation. A. Used on their own B. Combined with struts of various materials A B
  • 3. CERCLAGE SYSTEM|FUNCTIONS Temporarily • As a reduction tool Long-Term • As permanent fixation implant  Cerclage is used rarely as an exclusive implant.  Its most popular indication: The treatment of middiaphyseal spiral fractures of the tibia.
  • 4. CERCLAGE TECHNIQUE|CONVENTIONAL METHOD Conventional method of passing the wire Cannulated semicircular instrument It dislodges a major part of the soft tissues 1. Passing the Cable 2. Sleeve Positioning 3. Cable Tensioning 4. Crimping the Sleeve 5. Cutting the Cable
  • 5. CERCLAGE TECHNIQUE|PERCUTANEOUS METHOD Percutaneous cerclage passer Two semicircles that can be applied sequentially and assembled Minimal soft-tissue stripping 1. Insertion of the cerclage passer 2. Connection and closure of the cerclage passer 3. Insertion of cerclage wire 4. Removal of the forceps 5. Reduction of the fracture The percutaneous cerclage passer 6. Percutaneous cutting of the wire
  • 6. INSTRUMENTS AND MATERIALS System Components:  Cerclage loop (cable/wire): - Titanium; - Stainless Steels; - Chromium-Cobalt.  Standard Diameters: 1,0-2,0 mm.  Cables: 7x7 constructs;  Locking Mechanism of Cables – Crimping.  When combined with struts of various materials: Cable Plate.
  • 7. INSTRUMENTS AND MATERIALS  System Instruments: Cable Passer •It feeds the cable through a hole until the cable completely surrounds the bone Tensioner •It applies equal tension to the cables Crimper •After reaching the desired cable tension, the Crimper is used to crimp the sleeve Cable Cutter •The cable is easily cut by passing each cable end through the hole in the Cable Cutter and squeezing together the handles
  • 8. APPLICATIONS OF CERCLAGE  Orthopaedic trauma surgery: periprosthetic fractures, to prevent or stabilize femoral fractures, patella fractures, humerus and ankle fractures. For temporary fixation during open reductions During revisions in total hip arthroplasty (THA) To secure allografts To manage fractures with plates or other fixation devices Especially recommended for intraoperative femoral cracks and fractures
  • 9. LIMITATIONS High local surface stress Biological damage at insertion of the cerclage loop “Pressure necrosis” or bone resorption Formation of grooves beneath the cerclage “Strangulation” of periosteal blood vessels (controversy) The vascular damage beneath the cerclage wire (left) and cable (right) Formation of bone grooves produced by dynamic strain of periosteal soft tissues
  • 10. CASE STUDY|CERCLAGE FIXATION  Twisting is clinically the most frequently applied method for tightening and maintaining cerclage fixation.  However, certain factors affect the mechanical behavior of the cerclage during twisting. Objective: Investigate the influence of different parameters of the twisting procedure on the fixation strength of the cerclage.
  • 11. CASE STUDY|MATERIALS AND METHODS  A fragment of 25 mm was cut from the mid–diaphysis of fresh-frozen human femoral diaphyseal bone and mounted on two metallic half cylinders with a radius of 10 mm forming a full circle;  1.0 mm, 1.25 mm and 1.5 mm stainless steel wire cerclages as well as a 1.0 mm cable cerclage were applied to the bone.  Cable cerclage (left) and single-stranded wire  Test setup cerclage (right)
  • 12. CASE STUDY|PROCEDURE  The influence of the following parameters on the cerclage performance was investigated: Investigated parameters and study groups  The application of the cerclage was followed by cyclic loading which starts with a peak of 150 N;  With each cycle the cerclage tension increases by 10 N;  Data was acquired from the test system’s transducers at 64 Hz. 1. Cerclage diameter; 2. Traction during cerclage twisting; 3. Degree of deformation; 4. Cutting after twisting; 5. Bending direction.
  • 13. CASE STUDY|CERCLAGE DIAMETER  The larger the wire, the higher was the initial compression force.  After locking (cutting and bending down the twist) the cerclage tension decreased with increasing wire diameter. * Pre-tension: Tension on the tightened knot or crimp before loading to failure.  Increasing the cerclage tension lead to gradually decrement of cerclage pretension.  The cable cerclage provided the longest lasting pretension*.
  • 14. CASE STUDY|TRACTION DURING CERCLAGE TWISTING Different test options Mean cerclage tension for cerclages closed with and without traction  Twisting the cerclage without applied traction produced less cerclage tension compared to twisting under traction;  Twisting the wire cerclage under permanent traction facilitates the installation of pretension.
  • 15. CASE STUDY|DEGREE OF DEFORMATION  After locking the twist, cerclages with elastic and plastic deformation showed 47% remaining pretension (almost half of the initial tension).  Still, the cerclage tension at fragment separation (failure) was significantly higher for the plastically deformed twist. Ensure a plastic deformation in the twisted part of the wire Tighten, and stable cerclage
  • 16. CASE STUDY|CUTTING AFTER TWISTING Cutting within the twist 56 % of tension left Cutting only the wire ends 88% of tension left Cutting within the twist and then bending 21 % of tension left Cutting only the wire ends and then bending 37 % of tension left  Note: The perpendicular bending caused an additional loss of pretension.
  • 17. CASE STUDY|BENDING DIRECTION B – Forward bending •55% of pretension left. •Mean cerclage tension at failure was 334 N. C- Backward bending •10% of remaining pretension. •Mean cerclage tension at failure was 178 N. D- Perpendicular bending •47% of remaining pretension. •Mean cerclage tension at failure was 332 N. * A – Counter clockwise twisting Influence of the bending direction of the twist on the cerclage’s pretension. Mean cerclage tension at fragment separation for different bending directions of the twist.
  • 18. CASE STUDY|MAIN CONCLUSIONS •Although larger wire diameter led to substantial increase of the initial tension, it also caused huge loss of pretension; •Cable cerclage, on the contrary, was advantageous in maintaining pretension. Cerclage diameter •Traction facilitates the installation of pretension; •Twisting the wires without traction should be avoided. Traction •A plastic deformation must be ensured to produce a sufficiently tightened and stable cerclage. Degree of deformation •Cutting only the wire ends of the twist showed a less loss of pretension. Cutting after twisting •Bending caused an additional loss of pretension; •Perpendicular and forward bending showed better results in maintaining pretension. Bending direction of the twist
  • 19. IMPROVEMENTS/NEEDS  A systematic investigation on wire closing is still missing. Many unsatisfactory results are due to shortcomings of the application procedure.  High tension of the wire may imply the risk of local mechanical overload. An optimal balance between stabilization and bone strength needs to be investigated.  Factors associated with implants and instrumentation design need to be addressed and better understood to optimize the performance of cerclage cables.  The use of crimps, set-screws, etc is also responsible for initial cable tension loss. Loosening of cerclage cables is problematic and needs to be addressed.