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WÄRTSILÄ BALLISTIC IGNITION SYSTEM
The Wärtsilä ballistic ignition system
has been developed to guarantee
safe and reliable ignition of the flare
whenever required, providing a highly
reliable source of ignition for flare tips
when flammable gas is present.
	 The ballistic ignition system will
deliver a cascade of Zirconium sparks
over the flare tip to ignite the flare
gas and can be used under any
weather or operating conditions. With
no electronic equipment or movable
parts located in the high heat
radiation areas, the system is reliable
and easy to maintain. 	
	 Nearly one hundred pellet type
ignition systems have been supplied
by Wärtsilä worldwide.
	
The complete system consists of a cabinet
installed at an easy accessible area, a guide
pipe installed from the cabinet to the flare tip,
and a fragment collector installed near the
flare tip where the guide pipe ends.
BALLISTIC IGNITION CABINET
The ballistic ignition cabinet is instrument
air driven (15 barg design pressure), and
has a rotating magazine with room for 20
unarmed ballistic ignition pellets ready for use
whenever needed.
	 The cabinet design is simple to use, with
one valve to rotate the pellet magazine and
one valve to launch a pellet.
	 Launching can be achieved manually from
the cabinet, remote from the control room, or
as a part of an automatic sequence based on
client request.
	 The pellet is both armed and launched by
the same pressure and valve.
	 The standard system is usually supplied
with a 10 litre launching vessel, as well as
buffer vessel to guarantee one launch in case
of emergency (no instrument air, or electrical
systems operational).
GUIDE PIPE
The guide pipe is a 25mm tube connected
with special Parker Ermeto couplings
designed to have the right amount of space
for ease of passage of the ballistic pellet. It
has been successfully tested to lengths up to
1000 metres, which can locate the cabinet
in an easy accessible and safe area and is
available in 316SS as well as 6MO.
	 The top spool is delivered in Incolloy
800HT, which is capable to withstand high
temperatures (additional 800HT lengths can
be supplied at request). These pipes are
flanged due to the pipe size.
WÄRTSILÄ®
is a registered trademark. Copyright © 2014 Wärtsilä Corporation.
Specifications are subject to change without prior notice.
gasinfo@wartsila.com
WARTSILA.COM
Printed03/2014
1
2
3
Long operating distance
Ignition
pellet
Launcher
2000 meters
Ballistic ignition cabinet eLP pellet
LP2000 pellet
Guide pipes
Fragment collector
BASIC SPECIFICATION
Launching medium:	 Compressed air
Launching pressure:	 5-7 bar (110 psi)
Launching range: 	 up to 2000m+
IMin. bending radius: 	 3.6 m
FRAGMENT COLLECTOR
The fragment collector basically collects and
stores the converted pellets after the launch.
Supplied in Incolloy 800HT, it is also designed
to withstand high temperatures.
	 The Collector is capable to contain up to
2000 pellets, therefore allowing up to 2000
ignitions between maintenance and emptying.
LP2000 PELLET
The LP2000 pellet is our well established
source of ignition for the ballistic ignition
system. It has a spring loaded mechanism
which is armed by the 5 barg launching
pressure, and held back by the guide pipes
internal wall.
When exiting the guide pipe, the pellet
releases its mechanism, converting the
zirconium charge at the tip, spreading
thousands of sparks as a cone of 60 degrees
at approximately 20 metres.
	 The pellet has the highest achievable
safety classification – 1.4S, and is shipped in
boxes containing 32 pellets using ordinary air
freight.
eLP PELLET
The eLP (electronic low pressure) pellet is a
pyrotechnical article like the LP2000 pellet,
and the function is equal to the LP2000
pellet.
Although they do the same job, the eLP pellet
comes with many advantages compared to
the LP2000 pellet.
Avantages of eLP pellet:
•	 Is armed through passing a series of 		
	 magnets at a certain speed
•	 Has no manual safety pin – easy to use
•	 Has a “kill battery” function that will 	 	
	 render the pellet harmless after 6 minutes 	
	 in cases of malfunction – safe use
•	 Has an electronic trigger
•	 Faster production making it more available 	
	 to the customers
•	 Provides possibility for fault finding 	 	
	 due to software diagnostic tools.
It has the 	highest achievable safety
classification – 1.4S, and is shipped in boxes
containing 32 pellets using ordinary air
freight.
	 The manufacturer of the eLP – Nammo
Raufoss AS – has been a part of developing,
testing and producing the flare gas ignition
pellets for 20 years and is recognized
globally.
	 The eLP pellet can replace the existing
mechanical pellet by a simple and low cost
upgrade of the system.
	 Today the eLP pellet is in its final stages of
testing and will soon be ready for the market,
providing an even easier and more reliable
flare gas ignition system.

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Wartsila Flare Ignition System

  • 1. WÄRTSILÄ BALLISTIC IGNITION SYSTEM The Wärtsilä ballistic ignition system has been developed to guarantee safe and reliable ignition of the flare whenever required, providing a highly reliable source of ignition for flare tips when flammable gas is present. The ballistic ignition system will deliver a cascade of Zirconium sparks over the flare tip to ignite the flare gas and can be used under any weather or operating conditions. With no electronic equipment or movable parts located in the high heat radiation areas, the system is reliable and easy to maintain. Nearly one hundred pellet type ignition systems have been supplied by Wärtsilä worldwide. The complete system consists of a cabinet installed at an easy accessible area, a guide pipe installed from the cabinet to the flare tip, and a fragment collector installed near the flare tip where the guide pipe ends. BALLISTIC IGNITION CABINET The ballistic ignition cabinet is instrument air driven (15 barg design pressure), and has a rotating magazine with room for 20 unarmed ballistic ignition pellets ready for use whenever needed. The cabinet design is simple to use, with one valve to rotate the pellet magazine and one valve to launch a pellet. Launching can be achieved manually from the cabinet, remote from the control room, or as a part of an automatic sequence based on client request. The pellet is both armed and launched by the same pressure and valve. The standard system is usually supplied with a 10 litre launching vessel, as well as buffer vessel to guarantee one launch in case of emergency (no instrument air, or electrical systems operational). GUIDE PIPE The guide pipe is a 25mm tube connected with special Parker Ermeto couplings designed to have the right amount of space for ease of passage of the ballistic pellet. It has been successfully tested to lengths up to 1000 metres, which can locate the cabinet in an easy accessible and safe area and is available in 316SS as well as 6MO. The top spool is delivered in Incolloy 800HT, which is capable to withstand high temperatures (additional 800HT lengths can be supplied at request). These pipes are flanged due to the pipe size.
  • 2. WÄRTSILÄ® is a registered trademark. Copyright © 2014 Wärtsilä Corporation. Specifications are subject to change without prior notice. gasinfo@wartsila.com WARTSILA.COM Printed03/2014 1 2 3 Long operating distance Ignition pellet Launcher 2000 meters Ballistic ignition cabinet eLP pellet LP2000 pellet Guide pipes Fragment collector BASIC SPECIFICATION Launching medium: Compressed air Launching pressure: 5-7 bar (110 psi) Launching range: up to 2000m+ IMin. bending radius: 3.6 m FRAGMENT COLLECTOR The fragment collector basically collects and stores the converted pellets after the launch. Supplied in Incolloy 800HT, it is also designed to withstand high temperatures. The Collector is capable to contain up to 2000 pellets, therefore allowing up to 2000 ignitions between maintenance and emptying. LP2000 PELLET The LP2000 pellet is our well established source of ignition for the ballistic ignition system. It has a spring loaded mechanism which is armed by the 5 barg launching pressure, and held back by the guide pipes internal wall. When exiting the guide pipe, the pellet releases its mechanism, converting the zirconium charge at the tip, spreading thousands of sparks as a cone of 60 degrees at approximately 20 metres. The pellet has the highest achievable safety classification – 1.4S, and is shipped in boxes containing 32 pellets using ordinary air freight. eLP PELLET The eLP (electronic low pressure) pellet is a pyrotechnical article like the LP2000 pellet, and the function is equal to the LP2000 pellet. Although they do the same job, the eLP pellet comes with many advantages compared to the LP2000 pellet. Avantages of eLP pellet: • Is armed through passing a series of magnets at a certain speed • Has no manual safety pin – easy to use • Has a “kill battery” function that will render the pellet harmless after 6 minutes in cases of malfunction – safe use • Has an electronic trigger • Faster production making it more available to the customers • Provides possibility for fault finding due to software diagnostic tools. It has the highest achievable safety classification – 1.4S, and is shipped in boxes containing 32 pellets using ordinary air freight. The manufacturer of the eLP – Nammo Raufoss AS – has been a part of developing, testing and producing the flare gas ignition pellets for 20 years and is recognized globally. The eLP pellet can replace the existing mechanical pellet by a simple and low cost upgrade of the system. Today the eLP pellet is in its final stages of testing and will soon be ready for the market, providing an even easier and more reliable flare gas ignition system.