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Micromeritics
• Micromeritics involve the study of small particles and of a few
microns size.
• It involves the characterization of individual particles, particle
size distribution and powders.
• Particles are characterized by the following properties.
– Size
– Shape
– Volume
– Surface area
– Density
– Porosity
– Flow
• Particle size is normally denoted in micrometers μm.
1 μm = 10-3mm or 10-6m.
Applications
• Release and dissolution:
Particle size and surface area influence the release of the
drug from a dosage form that is administered orally,
rectally, parentrally, and topically. Higher surface area
brings about intimate contact of the drug with the
dissolution fluids and increases the drug solubility and
dissolution. In general, higher the surface area, better the
release. Hence faster is the dissolution.
• Absorption and drug action:
Particle size and surface area influence the drug
absorption and the therapeutic action. Higher the
dissolution, faster the absorption. Hence, quicker and
greater is the drug action.
• Physical stability:
Particle size influences the physical stability of
suspensions and emulsions. Smaller the size of particles,
better the physical stability of the dosage form owing to
Brownian movement of the particles in the dispersion.
• Dose uniformity:
Good flow properties of granules and powders are
important in the manufacture of tablets and capsules.
The distribution of particles should be uniform in terms
of its number and weight. At the same time, the flow of
granules should be uniform in order to ensure precise
weight of the tablet and drug content.
Particles - Characteristics
• Particles characteristics influence the dissolution rate,
absorption rate, content uniformity, taste, texture, color &
stability.
• Each particle can be characterized & expressed by the
following properties:
– Size
– Shape
– Volume
– Surface area
Particle size
• The shape of particles present in a powder is normally not
spherical, but asymmetrical(uneven).
• Therefore, it is difficult to express the size as a meaningful
diameter.
• However, particle size is expressed as the diameter which is
related to an equivalent spherical diameter.
• Size of the particles may be expressed as follows:
– Surface diameter, ds: is the diameter of a sphere having the same
surface area as that of the asymmetric particle.
– Volume diameter, dv: is the diameter of a sphere having same
volume as that of the asymmetric particle.
– Projected diameter, dp : is the diameter of a sphere having the
same area of the asymmetric particle as observed under a
microscope.
– Stokes’ diameter, dst : is the diameter of an equivalent sphere
undergoing sedimentation at the same rate as the asymmtric
particle.
– Sieve diameter, dsieve : is the diameter of a sphere that passes
through the same sieve aperture as the asymmetric particle.
– Volume-surface diameter, dvs : is the diameter of a sphere that has
same volume to surface area ratio as the asymmetric particle.
• From the above descriptions, it is possible to conclude
that same particle possesses different values for the
diameter.
• Appropriate diameter should be selected depending on
the intended purpose for which it is being applied in
pharmacy.
Particle Shape
• Particle shape is related to geometric shape will influence
the surface regularity.
• Particle shape will influence the surface area, flow of
particles, packing & compaction properties of the particles.
• The surface area per unit weight & unit volume are
important in the studies of absorption & dissolution.
• It is possible to determine whether the shape of a particle is
spherical or asymmetric.
• A sphere has minimum surface area per unit volume.
• Therefore, these properties can be compared for spheres &
asymmetric particles, in order to decide the shape.
Powders- Characteristics
• Powder is consider as a collection of particles.
• Therefore, the properties that are ascribed to a particle, can
as well be applied to powder.
• At the same time, particles also collectively contribute
certain properties to the powder.
• Thus, powder is characterized & expressed by the following
properties:
– Powder size
– Particle number
– Surface area
– Flow properties
– Volume
– density
Powder size
• Powder is considered as a collection of particles.
• If the powder contains particles of one size, the powder is
termed monosize or monodisperse.
• Uniform size particles are normally obtained by passing the
powder through the sieves of the desired aperture.
• Mono-size particles are important in pharmacy in the
following areas:
– Standardization of instruments, particle size analyser.
– Accurate determination of pore size in case of filters.
– For effective immunization, normally, antigens are made to adsorb
on uniform sized particles.
– For diagnostic purposes.
• Most of the pharmaceutical powders are polidisperse, i.e.,
contain particles of different sizes.
• There is no universal way of defining size of a powder.
• However, it is necessary to assign powder with a
characteristic value.
Particle Number
• The number of particles present in a dosage form should
remain constant in order to maintain dose uniformity.
• This is important when drug particles are mixed with other
ingredients to prepare tablets & capsules.
• The number of drug particles vis-à-vis number of particles
of other ingredients should be maintained constant for a
given weight of dosage form.
• Lager the number of drug particles, smaller is the error.
• Error are large, when the number of drug particles are small.
• Particle number is more important in case of low dose drugs
or potent drugs.
Powder – Particle size Distribution
• In powders, defining size distribution, i.e., the number of
particles present in each size range in a given weight of
powder, is necessary because powder are polydisperse.
• Such a notation helps in comparing the powder obtained
from one batch with another.
• Thus, it is an important tool in order to obtain powders with
reproducible physical, chemical & pharmacological
properties.
• Particle size & size distribution are not only essential for
drugs, but also for exicipients such as fillers, disintegrating
agents, lubricants etc.
• Particle size distribution is expressed as the number or
weight of the particles lying within a certain size range.
Particle size determination methods
• The particle size of a pharmaceutical substance is strictly
maintained in order to get optimal biological activity.
Examples of drugs with particle size – pharmacopoeial control
Drug Dosage Form Size Requirement
Aspirin Soluble Tablets Sieve no. 180
Hydrocortisone O/W Cream 90% = < 5µm, < 50 µm
Insulin Zinc (amorphous) Injections < 2µm
Insulin Zinc (crystalline) Injections 10 > 40 µm
Bentamethasone Tablets 90% = < 5µm, not 50 µm
• Methods to estimate particle size are:
1. Optical microscopy
2. Sieving method
3. Sedimentation method
4. Conductivity method
• None of these methods are truly direct, because visual
observation & measurement of all three dimensions of the
particle is not possible.
• Data obtained by one method may not match data provided
by other methods.
• Selection of a method largely depend on its intended
applications, desired type of diameter & type of distribution
required.
• Most methods have limitations in the range of sizes they
cover.
Optical Microscopy
• Particle size in the range of the 0.2-100µm can be measured
by optical microscopy.
• In this method, the size is expressed as dp(Pojected
diameter), which describes the diameter of a sphere having
the same area as the asymmetric particle when observed
under a microscope.
• This method directly gives number distribution, which can
be further converted to weight distribution.
• The optical microscope has a limited resolving power.
• The lower limit can be brought down using ultra microscope
& electron microscope.
• Optical microscopy method is used to determine:
a) Particle size analysis in suspensions
b) Globule size distribution in emulsions
c) Particle size analysis in aerosols
• Depending on the amount of solids or globules, if
necessary a dilution of sample can be made using an
appropriate vehicle.
Method:
• Eye piece of the microscope is fitted with a micrometer.
• This eye-piece micrometer is calibrated using a standard
stage micrometer.
• Take the powder sample & prepare a suspension with a
suitable vehicle such as paraffin oil.
• When water is used as a vehicle, verify the aspects of
hydration (swelling ) of the particles.
• The suspension is mounted on a slide or a ruled cell & placed
it on the mechanical stage.
• The size of the particle is estimated with the help of the eye-
piece micrometer.
• Around 625 particles must be counted in order to estimate the
true mean.
• This is necessary because particles are not spherical &
assessment will be subjective & inaccurate, unless a large
sample is measured.
• The size frequency distribution curves such as normal, log-
normal, cumulative frequency & probability curves are
plotted.
• Finally, the statistical diameters for the powder are estimated.
Practical consideration:
• The microscope method of measurement should be carefully
standardized, otherwise considerable errors may be
introduced.
• The sources of error include the choice of diameter,
technique of slide preparation & sampling.
• The value of projected diameter depends on the orientation
of the particle on the slide.
1. The diameter obtained in this method is actually the
diameter of circle, whose area is equivalent to the
projected area of the particle. The diameter is estimated
using a graticule which is placed in the microscope eye-
piece.
2. A less tedious method is the double image microscope. In
this procedure, two identical images are observed in the
field of view. A beam splitting device moves the image
part. The amount of displacement is indicated on a scale,
When the images are edge to edge contact. The diameter
can be read from the electrical meter in the instrument.
While measuring the diameter, eye-piece is adjust
horizontally across the center of the particle.
Other Diameters:
1. Projected area diameter
2. Martin diameter
3. Feret diameter
Advantages:
1. Microscopy allows the observer to view the particles.
2. Agglomeration of particles & any contamination in the
powder can be detected.
3. Particles in the dispersion must be free from motion. This
can be avoided by mounting the sample with a cover-slip.
4. Easy & simple.
Disadvantages:
1. Diameter is obtained from only two dimensions. i.e.,
length & breadth.
2. Depth of the particles is not measurable.
3. This method is slow & tedious, because a large number of
particles must be measured to get a good estimate.
4. Large sample is required.
Sieving method
• Particles having size range between 50 & 1500µm are
estimated by sieving method.
• In this method, the size is expressed as dsieve, which
describes the diameter of a sphere that passes through the
sieve aperture as the asymmetric particle.
• This method directly gives weight distribution.
• The sieving method finds application in dosage form
development of tablets & capsules.
• Normally 15% of fine powder (passed through mesh 100)
should be present in granulated material to get a proper flow
of material & achieve good compaction in tabletting.
• Therefore, % of coarse or fine powder can be quickly
estimated.
• Sieves for pharmaceutical testing are constructed from wire
cloth with square meshes, woven from wire of brass,
bronze, stainless steel or any other suitable material.
• Sieves should not be coated or plated.
• There must be no reaction between the material of the sieve
& the substance to be sieved.
Standard sieves & their dimensions as per IP are given in Table:
Sieve number Aperture Size µm Sieve number Aperture Size µm
10 1700 44 325
12 1400 60 250
16 1000 85 35
22 710 100 36
25 600 120 34
30 500 150 36
36 425 170 35
Method:
• Standard sieves of different mesh numbers are available
commercially as per the specifications of I.P. & U.S.P.
• Sieves are arranged in a nest with the coarsest at the top
sieve.
• This sieves set is fixed to the mechanical shaker apparatus
& shaken for a certain period of time(20 min).
• The powder retained on each sieve is weighed.
• Frequently , the powder is assigned the mesh number of the
screen through which it passes or on which it is retained.
• It is expressed in terms of arithmetic or geometric mean of
the two sieves.
• This is reported as undersize.
Advantage:
• It is inexpensive, simple, & rapid with reproducible result.
Disadvantage:
• lower limit of the particle size is 50µm.
• If powder is not dry, apertures become clogged with
particles, leading to improper sieving.
• During shaking, attrition (particles colliding with each
other) occurs causing size reduction of particles.
• This leads to errors in estimation.
Sedimentation method
• Sedimentation method may be used over a size range of 1 to
200µm.
• In this method, size is expressed as Stokes diameter, dst,
which describes the diameter of as equivalent sphere having
the same rate of sedimentation as that of the asymmetric
particle.
• Sedimentation of particles may be evaluated by different
methods.
• Some of these are Andresen pipette method, balance method
& hydrometer method.
• Andresen pipette method is discussed here.
• Sedimentation method finds applications in:
1) Formulation & evaluation of suspension
2) Formulation & evaluation of emulsions
3) Determination of molecular weight of polymers
• Physical stability of a suspension depends on the rate of
settling of particles in the dosage forms. Similar arguments
have been proposed for the evaluation of physical stability
of emulsions.
Principle:
• The rate of settling of particles in a suspension or emulsion may
be obtained by stokes’ law. The equation is rearrange to get the
stokes’ diameter, dst, of particles.
• Equation holds good for spheres falling freely at a constant rate
without hindrance. However, equation can be extended to
irregularly shaped particles of various sizes.
• Here it is assumed that the rate of settling of the particles is same
as the sphere & therefore, size is expressed as of an equivalent
sphere.
• When the powder is suspended in a vehicle, initially the particles
of larger diameter settle due to heavy weight.
• After sometime, particles of intermediate diameter will settle.
Finally, the particles of smaller size settle.
• Hence, the study involves the sampling during sedimentation at
different time intervals.
Method:
• The Andresen apparatus is usually consists of a 550ml
cylindrical vessel containing a 10ml pipette sealed to a
ground glass stopper.
• When the pipette is placed in the cylinder, its lower tip is 20
cm below the surface of the suspension.
Procedure:
• Prepare 1 or 2% suspension of the powder in a suitable
medium.
• A deflocculating agent will help in uniform dispersion of the
suspension.
• Transfer the suspension in to the Andresen vessel.
• Place the stopper & shake the vessel to distribute the
suspension uniformly.
• Remove the stopper & place the two-way pipette & securely
suspend the vessel in a constant temperature water bath.
• At different time intervals, 10ml samples are withdrawn
using two way stopcock & collected in a watch-glass.
• Samples are evaporated & weighed.
• The weight or amount of particles obtained in each time
interval is referred to as weight undersize.
• The weights are converted in to cumulative weight
undersize.
• Particles diameter is calculated from stokes’ law, with ‘h’ in
equation being the height of the liquid above the lower end
of the pipette at the time of withdrawing the samples.
• Four curves are plotted & statistical diameters are
calculated.
Conductivity Method
• Particle size ranging from 0.5 to 500µm is measured by
conductivity method. This method gives number
distribution.
• In fact, particle volume is measured & converted in to
particle diameter.
• Coulter counter is used to measure the particle volume.
• Thus, in this method, size is expressed as volume diameter,
dv, which describes the diameter of the sphere having the
same volume as that of the asymmetric particle.
• This is a quick & accurate method, but the instrument is
expensive.
• This method finds the application in the study of----
– Particle growth in suspensions & emulsions.
– Dissolution of drugs in a desired medium, &
– Effect of antibacterial agent on the growth of microorganism.
Principle:
• Working principle of the coulter counter may be explained
with the help of figure.
• Particles are suspended in a conducting electrolyte(say
sodium chloride).
• This dispersion is filled in the sample cell, that has an
orifice & maintains contact with the external medium.
• Electrodes are placed in the solution (inside the cell) &
suspension (outside as shown in figure).
• A constant voltage is applied across the two electrodes.
• In this position current passes.
• When a suspended particles travel through the orifice, it
displace its own volume of electrolyte in to the beaker.
• The net result is a change in electrical resistance.
• This change in electric resistance is termed as voltage pulse,
which is related to the particle volume.
• This voltage pulse is amplified & fed to a pulse height
analyzer.
• This analyzer is previously calibrated in terms of particle
size for different threshold settings.
• For a given threshold value, the pulses are electronically
counted.
• By changing threshold settings gradually, number of
particles of each size range is obtained.
• Thus the particle size distribution can be obtained.
• Conductivity method is also known as stream scanning, i.e., a
fluid suspension of particles passes through a sensing zone, in
which individual particles are electronically sized, counted &
tabulated.
Advantages:
• Using coulter counter apparatus, approximately 4000 particles per
second can be counted.
• Therefore size distribution analysis can be completed in a relatively
short period of time.
• It gives reasonably accurate results.
Disadvantage:
• This method may be unsuitable for polar and highly water soluble
material due to salvation.
• In such cases, if a nonsolvent is used to suspend the particles, it
may produce adequate conductance.
Powder surface area determination Methods:
• Specific surface: surface area of a powder can be calculated
using particle size data which are obtained by one of the
methods mention already. Specific surface is defined as the
surface area per unit weight (Sw) or unit volume(Sv) of the
material.
• Estimation of Sv:
Sv = Surface area of particles / Volume of particles
= No. of particles × surface area of each particle /
No. of particles × Volume of each particle
• Estimation of Sw:
Sw = Surface area / Weight
= Surface area/density × Vol.
• The above methods of estimation is based on particle
diameter data.
• This method can estimate the specific surface accurately for
nonporous solids.
• Normally, porous materials have high specific surface.
• These materials have irregular surfaces & contain pores or
crevices.
• Hence, the above method can not account for these pores.
• Therefore, it is necessary to estimate the surface area of the
powder directly.
• An accurate & direct method is necessary, owing to its
importance in release & absorption of drugs.
• The commonly used methods are:
a. Adsorption
b. Air Permeability
Adsorption Method:
• Particles having large specific surfaces are good adsorbents
of gases & solutes from solution.
• Amount of gas that is adsorbed to form a monomolecular
layer on the adsorbent is a function of surface area of the
powder.
• This principle is used to estimate the specific surface.
• This method is also used to estimate surface diameter, ds.
Air Permeability Method:
• The instrumentation is simple & determination is quick.
• This method also used to estimate surface diameter, ds.
• This method is useful in controlling batch to batch variations in
production of powders.
• It is official in I.P. Bephenium hydroxynaphthoate (an
anthelminic) is administered as a suspension.
• The I.P. prescribes the specific surface area limit of not less than
7000 cm2 /g.
• As the specific surface is reduced, the activity of the drug also
falls.
• According to I.P., griseofulvin, an antifungal antibiotic, should
have the surface area of not less than 13000 to 17000 cm2 /g.
• If it is less, the absorption of the drug will fall.
Principle:
• Powder is packed in the sample holder as a compact plug.
• In this packing, surface – surface contacts between particles
appear as a series of capillaries.
• The surface of these capillaries is a function of the surface
area of the powder.
• The air, when allowed to pass, travel through these capillaries
& thus this method is related to surface area of powder.
• When air is allowed to pass through the powder bed at a
constant pressure, the bed resists the flow of air.
• This results in a pressure drop. The greater the surface area
per gram of the powder, Sw, the greater the resistance to flow.
• The permeability of air for a given pressure drop is inversely
proportional to specific surface.
Method:
• This method is official in I.P. Fisher subsieve sizer instrument
is commercially available.
• Assembling of the apparatus is shown in figure.
• It consist of a sample tube containing the packed powder
sample with one end connected to an air pump through a
constant pressure regulator.
• The other end is attached to a calibrated manometer
containing a suitable liquid of low viscosity & negligible
vapor pressure.
• The air pump builds up air pressure & is connected to a
constant pressure regulator.
• Air is passed through the dryer to remove any moisture.
• Air then allowed to flow through the packed powder in the
sample tube.
• The flow of air is measured by the manometer.
• The level of the fluid in the manometer indicates the
average diameter of the particles.
• Commercial equipment is standardized to eliminate the
mathematical computation.
• Average particle diameter can be read from the calculator
charts supplied with the equipment.
• The porosity of the powder (ε) & viscosity (η) are estimated
separately.
Derived Properties of Powder
• The fundamental properties of particles are discussed in earlier.
• Size or diameter is a fundamental property of a particle.
• Volume, density, porosity etc., are the properties derived from
fundamental properties.
• For example, volume of the particle is calculated from the
diameter of the particle.
• However, derived properties can also be directly determined
without the use of fundamental properties.
• These derived properties are important in pharmacy.
• A few application are given below:
 Porosity: influence the dissolution of the drug.
 Bulk density: help in selecting container for packaging a
dosage form
 Flow Properties: help in maintaining a uniform weight of
tablets or capsules during production.
• True Density:
It is the density of the material itself. It is defined as :
True Density = Weight of powder / True volume of powder
The density is dependent on the type of atoms in a molecule,
arrangement of the molecule & the arrangement of
molecules in the sample.
Apart from true density, powder is also characterized by
granule density & bulk density.
• The most common methods used in the determination of the
true density are Gas displacement, liquid displacement &
flotation in a liquid.
• Helium & nitrogen gases obey the ideal gas law at ambient
temperatures & pressures. However, helium is preferred
because of its smaller size.
Porous solids – Helium displacement method:-
• Helium penetrates the smallest pores & cervices. Therefore,
this method gives a value closer to its true density.
• This is the valuable tool to estimate the true density,
particularly for porous solids.
• Helium pycnometer consists of a sample holder(A), which can
be sealed after placing the sample.
• The valve(B) is connected to the sample holder.
• It has provisions for removing the air from the sample holder
& introducing the helium gas.
• Helium gas is selected as it does not adsorb on the solid
sample.
• A pressure detector(C) is included in order to maintains the
electric contact at a particular pressure .
• A piston (D) is attached in order to read the corresponding
pressure, which is also related to the volume of the powder.
• Initially the volume of pycnometer is determined.
• The air present in the sample holder is removed by applying
vacuum.
• Then, helium gas is passed in to the apparatus through the
valve(B).
• The pressure is adjusted & set a particular valve with the
help of a movable piston(D).
• At this piston, the reading on the scale denotes U1, this
represents the volume of empty cell.
• In the next step, pycnometer is calibrated by placing a
standard sample of known true volume (Vc) (Stainless steel
spheres) in the sample holder.
• The sample holder is sealed & air is removed.
• The same amount of the helium gas is introduced.
• Pressure is adjusted to present valve by moving the piston
suitably.
• At this stage, the scale reading is denoted by U2.
• The difference between U1 & U2 gives the volume
occupied by the sphere.
• The last step involves the determination of volume of the
sample.
• The stainless steel sphere is replace by the test sample
powder.
• The air in the pycnometer is replace by the helium gas.
• The pressure is adjusted with the help of piston.
• At this state, the piston reading is denoted by Us.
• The difference between U1 & Us gives the volume occupied
by the sample.
Liquid displacement method:-
• Liquids such as water & ethyl alcohol can not occupy the
pores & cervices.
• If the powder is nonporous, this method is used.
• Select a solvent in which the powder is insoluble & heavy.
• Normally, the values obtained are somewhat lower than the
helium displacement method.
• Pycnometer or specific gravity bottle may be used.
Weight of pycnometer = w1
Weight of pycnometer + Sample(or glass beads) = w2
Weight of Sample = w3 = w2 – w1
Weight of pycnometer with powder & filled with solvent = w4
Weight of the liquid displaced by solids = w4 – w2
True Density = w2 – w1 / w4 – w2 .
Granule density:
• Granule density is determined for the granules that are
employed in the manufacture of tablets.
• Granule density defined as:
Granule Density = granule weight / granule volume
• The volume of granules can be measured by mercury
displacement method.
• Mercury is suitable because it fills the voids, but fails to
penetrate the internal pores of the particles.
• The use of mercury is also based on its high contact angle of
about 140° & its nonwetting characteristics.
• Granule volume is related to weight of the mercury that is
displaced by the granules in pycnometer.
• This method is as same as that reported in the liquid
displacement method.
Bulk density:
• It is defined mathematically as:
Bulk density(ρ) = mass of a powder (w) / bulk volume (Vb)
• When particles are packed loosely, lots of gaps between particles
are observed.
• Hence bulk volume increases making the powder light.
• Based on bulk volume, powders are classified as ‘light’ &
‘heavy’.
• Light powders have high bulk volume.
• On the other hand, smaller particles may sift between the larger
particles, the powder assume low bulk volume or high bulk
volume.
• Such powders are called heavy powders.
• The bulk density depends on particle size distribution, shape &
cohesiveness of particles.
Method:
• A powder (about 60gm) is passed through a standard sieve
No. 20.
• A weight amount (about 50gm) is introduced into a 100ml
graduated cylinder.
• The cylinder is fixed on the bulk density apparatus & the
timer knob is set (regulator) for100 another 50 taps may be
continued & the final volume is noted.
• Further, another 50 taps may be continued & the final
volume is noted.
• For reproducible results, the process of tapings may be
continued until concurrent volume is achieved.
• This final volume is the bulk volume.
• Then bulk density is calculated using equation.
• Bulk volume is also measured by dropping the cylinder
(containing powder) onto a hard wooden surface 3 times
from a height of 1 inch at 2 seconds intervals.
• Sometimes, to get an appropriate volume, the container has
to be dropped or tapped 500 times.
• The bulk densities of some pharmaceutical powders are
given below:
Substance Bulk Density True Density
Microcrystalline
Cellulose
0.39 1.55
Talc 0.94 2.7
Lactose 0.74 1.54
Magnesium Oxide 1.00 3.65
Titanium Dioxide 0.63, 0.83 4.26
Applications:
• Bulk density is used to check the uniformity of bulk
chemicals. (quality control tool)
• The size of capsule is mainly determined by bulk volume
for a given dose of material. The higher the bulk volume,
lower will be bulk density & bigger the size of the capsule.
• It helps in selecting the proper size of a container, packing
material, mixing apparatus in the production of tablet &
capsules.
Porosity:
• It is important to summarize the following relationship in
terms of volume.
True volume = Volume of the powder itself.
Granule volume = Volume of the powder itself + Volume of
intra particle spaces (represented by pores & cervices.)
Bulk volume = Volume of the powder itself + Volume of intra
particle spaces + Volume of inter particles spaces (voids.)
• If the powder is nonporous i.e., no internal pores or
capillary spaces, the bulk volume consists of true volume
plus the volume of spaces between the particles, i.e., void
volume.
Void volume = V = Bulk volume – True volume
Porosity = Void volume / Bulk Volume
Applications:
• Certain powders contribute immensely to the porosity of the
tablet.
• Porosity influences the rate of disintegration & dissolution.
• Higher the porosity, the faster the rate of dissolution.
• Based on porosity values, solids Can be classified as porous
& nonporous.
• Porosity is applied in the studies on adsorption & diffusion
of drug materials.
Flow Properties:
• Irregular flow of powder from the hopper produces tablets
with non uniform weights.
• As a result, content uniformity & dose precision can not be
achieved in the production of tablets & capsules.
• Flow properties depends on the particle size, shape, porosity
& density of the bulk powder.
• These factors are enumerated here.
1. Particle size
2. Nature of particles
3. Moisture content
4. Angle of repose
5. Dispersibility
Angle of repose:
• The flow characteristics are measured by angle of repose.
• Improper flow of powder is due to frictional forces between
the particles.
• These frictional forces are quantified by angle of repose.
• Angle of repose is defined as the maximum angle
possible between the surface of a pile of the powder &
the horizontal plane.
tan Ө = h / r
Angle of Repose Flow
< 25 Excellent
25-30 Good
30-40 Passable
>40 Very poor
Dispersibility:
• Dispersibility of a powder is the ability of a material to flow or
pour easily over a plane.
• Dispersibility, dustiness & floodability are inter-related terms.
• Dispersibility(%) = Weight of powder in watch glass / initial
weight of the sample × 100
Carr’s consolidation index:
= Tapped density – fluff density / tapped density × 100
• This property is also known as compressibility.
• It is indirectly related to the relative flow rate, cohesiveness &
particle size.
• It is simple, fast & popular method of predicting powder flow
characteristic.
Compression properties:
• Powders are normally compressed in to tablets using a
pressure of about 5.0 kg/cm2.
• This process is called compaction or compression.
• During this process, the porosity of powder will changes.
• Normally compacts exhibit low porosities than the powder,
which is tapped in to close packing.
• These substances are considered as plastic, i.e., deformed
on compression. For example, soft & spongy particles such
as kaolin exhibit plastic behavior.
• Some substances when compacted exhibit higher porosities
than that of powder in close packing.
• Such materials are considered as dilatants. i.e., they show
unexpected expansion under the influence of stress.
Thank You

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Micromeritics 1 - Physical Pharmacy

  • 2. • Micromeritics involve the study of small particles and of a few microns size. • It involves the characterization of individual particles, particle size distribution and powders. • Particles are characterized by the following properties. – Size – Shape – Volume – Surface area – Density – Porosity – Flow • Particle size is normally denoted in micrometers μm. 1 μm = 10-3mm or 10-6m.
  • 3. Applications • Release and dissolution: Particle size and surface area influence the release of the drug from a dosage form that is administered orally, rectally, parentrally, and topically. Higher surface area brings about intimate contact of the drug with the dissolution fluids and increases the drug solubility and dissolution. In general, higher the surface area, better the release. Hence faster is the dissolution. • Absorption and drug action: Particle size and surface area influence the drug absorption and the therapeutic action. Higher the dissolution, faster the absorption. Hence, quicker and greater is the drug action.
  • 4. • Physical stability: Particle size influences the physical stability of suspensions and emulsions. Smaller the size of particles, better the physical stability of the dosage form owing to Brownian movement of the particles in the dispersion. • Dose uniformity: Good flow properties of granules and powders are important in the manufacture of tablets and capsules. The distribution of particles should be uniform in terms of its number and weight. At the same time, the flow of granules should be uniform in order to ensure precise weight of the tablet and drug content.
  • 5. Particles - Characteristics • Particles characteristics influence the dissolution rate, absorption rate, content uniformity, taste, texture, color & stability. • Each particle can be characterized & expressed by the following properties: – Size – Shape – Volume – Surface area
  • 6. Particle size • The shape of particles present in a powder is normally not spherical, but asymmetrical(uneven). • Therefore, it is difficult to express the size as a meaningful diameter. • However, particle size is expressed as the diameter which is related to an equivalent spherical diameter. • Size of the particles may be expressed as follows: – Surface diameter, ds: is the diameter of a sphere having the same surface area as that of the asymmetric particle. – Volume diameter, dv: is the diameter of a sphere having same volume as that of the asymmetric particle. – Projected diameter, dp : is the diameter of a sphere having the same area of the asymmetric particle as observed under a microscope.
  • 7. – Stokes’ diameter, dst : is the diameter of an equivalent sphere undergoing sedimentation at the same rate as the asymmtric particle. – Sieve diameter, dsieve : is the diameter of a sphere that passes through the same sieve aperture as the asymmetric particle. – Volume-surface diameter, dvs : is the diameter of a sphere that has same volume to surface area ratio as the asymmetric particle. • From the above descriptions, it is possible to conclude that same particle possesses different values for the diameter. • Appropriate diameter should be selected depending on the intended purpose for which it is being applied in pharmacy.
  • 8. Particle Shape • Particle shape is related to geometric shape will influence the surface regularity. • Particle shape will influence the surface area, flow of particles, packing & compaction properties of the particles. • The surface area per unit weight & unit volume are important in the studies of absorption & dissolution. • It is possible to determine whether the shape of a particle is spherical or asymmetric. • A sphere has minimum surface area per unit volume. • Therefore, these properties can be compared for spheres & asymmetric particles, in order to decide the shape.
  • 9. Powders- Characteristics • Powder is consider as a collection of particles. • Therefore, the properties that are ascribed to a particle, can as well be applied to powder. • At the same time, particles also collectively contribute certain properties to the powder. • Thus, powder is characterized & expressed by the following properties: – Powder size – Particle number – Surface area – Flow properties – Volume – density
  • 10. Powder size • Powder is considered as a collection of particles. • If the powder contains particles of one size, the powder is termed monosize or monodisperse. • Uniform size particles are normally obtained by passing the powder through the sieves of the desired aperture. • Mono-size particles are important in pharmacy in the following areas: – Standardization of instruments, particle size analyser. – Accurate determination of pore size in case of filters. – For effective immunization, normally, antigens are made to adsorb on uniform sized particles. – For diagnostic purposes.
  • 11. • Most of the pharmaceutical powders are polidisperse, i.e., contain particles of different sizes. • There is no universal way of defining size of a powder. • However, it is necessary to assign powder with a characteristic value.
  • 12. Particle Number • The number of particles present in a dosage form should remain constant in order to maintain dose uniformity. • This is important when drug particles are mixed with other ingredients to prepare tablets & capsules. • The number of drug particles vis-à-vis number of particles of other ingredients should be maintained constant for a given weight of dosage form. • Lager the number of drug particles, smaller is the error. • Error are large, when the number of drug particles are small. • Particle number is more important in case of low dose drugs or potent drugs.
  • 13. Powder – Particle size Distribution • In powders, defining size distribution, i.e., the number of particles present in each size range in a given weight of powder, is necessary because powder are polydisperse. • Such a notation helps in comparing the powder obtained from one batch with another. • Thus, it is an important tool in order to obtain powders with reproducible physical, chemical & pharmacological properties. • Particle size & size distribution are not only essential for drugs, but also for exicipients such as fillers, disintegrating agents, lubricants etc. • Particle size distribution is expressed as the number or weight of the particles lying within a certain size range.
  • 14. Particle size determination methods • The particle size of a pharmaceutical substance is strictly maintained in order to get optimal biological activity. Examples of drugs with particle size – pharmacopoeial control Drug Dosage Form Size Requirement Aspirin Soluble Tablets Sieve no. 180 Hydrocortisone O/W Cream 90% = < 5µm, < 50 µm Insulin Zinc (amorphous) Injections < 2µm Insulin Zinc (crystalline) Injections 10 > 40 µm Bentamethasone Tablets 90% = < 5µm, not 50 µm
  • 15. • Methods to estimate particle size are: 1. Optical microscopy 2. Sieving method 3. Sedimentation method 4. Conductivity method • None of these methods are truly direct, because visual observation & measurement of all three dimensions of the particle is not possible. • Data obtained by one method may not match data provided by other methods. • Selection of a method largely depend on its intended applications, desired type of diameter & type of distribution required. • Most methods have limitations in the range of sizes they cover.
  • 16. Optical Microscopy • Particle size in the range of the 0.2-100µm can be measured by optical microscopy. • In this method, the size is expressed as dp(Pojected diameter), which describes the diameter of a sphere having the same area as the asymmetric particle when observed under a microscope. • This method directly gives number distribution, which can be further converted to weight distribution. • The optical microscope has a limited resolving power. • The lower limit can be brought down using ultra microscope & electron microscope.
  • 17. • Optical microscopy method is used to determine: a) Particle size analysis in suspensions b) Globule size distribution in emulsions c) Particle size analysis in aerosols • Depending on the amount of solids or globules, if necessary a dilution of sample can be made using an appropriate vehicle. Method: • Eye piece of the microscope is fitted with a micrometer. • This eye-piece micrometer is calibrated using a standard stage micrometer. • Take the powder sample & prepare a suspension with a suitable vehicle such as paraffin oil.
  • 18. • When water is used as a vehicle, verify the aspects of hydration (swelling ) of the particles. • The suspension is mounted on a slide or a ruled cell & placed it on the mechanical stage. • The size of the particle is estimated with the help of the eye- piece micrometer. • Around 625 particles must be counted in order to estimate the true mean. • This is necessary because particles are not spherical & assessment will be subjective & inaccurate, unless a large sample is measured. • The size frequency distribution curves such as normal, log- normal, cumulative frequency & probability curves are plotted. • Finally, the statistical diameters for the powder are estimated.
  • 19. Practical consideration: • The microscope method of measurement should be carefully standardized, otherwise considerable errors may be introduced. • The sources of error include the choice of diameter, technique of slide preparation & sampling. • The value of projected diameter depends on the orientation of the particle on the slide. 1. The diameter obtained in this method is actually the diameter of circle, whose area is equivalent to the projected area of the particle. The diameter is estimated using a graticule which is placed in the microscope eye- piece.
  • 20. 2. A less tedious method is the double image microscope. In this procedure, two identical images are observed in the field of view. A beam splitting device moves the image part. The amount of displacement is indicated on a scale, When the images are edge to edge contact. The diameter can be read from the electrical meter in the instrument. While measuring the diameter, eye-piece is adjust horizontally across the center of the particle. Other Diameters: 1. Projected area diameter 2. Martin diameter 3. Feret diameter
  • 21. Advantages: 1. Microscopy allows the observer to view the particles. 2. Agglomeration of particles & any contamination in the powder can be detected. 3. Particles in the dispersion must be free from motion. This can be avoided by mounting the sample with a cover-slip. 4. Easy & simple. Disadvantages: 1. Diameter is obtained from only two dimensions. i.e., length & breadth. 2. Depth of the particles is not measurable. 3. This method is slow & tedious, because a large number of particles must be measured to get a good estimate. 4. Large sample is required.
  • 22. Sieving method • Particles having size range between 50 & 1500µm are estimated by sieving method. • In this method, the size is expressed as dsieve, which describes the diameter of a sphere that passes through the sieve aperture as the asymmetric particle. • This method directly gives weight distribution. • The sieving method finds application in dosage form development of tablets & capsules. • Normally 15% of fine powder (passed through mesh 100) should be present in granulated material to get a proper flow of material & achieve good compaction in tabletting. • Therefore, % of coarse or fine powder can be quickly estimated.
  • 23. • Sieves for pharmaceutical testing are constructed from wire cloth with square meshes, woven from wire of brass, bronze, stainless steel or any other suitable material. • Sieves should not be coated or plated. • There must be no reaction between the material of the sieve & the substance to be sieved. Standard sieves & their dimensions as per IP are given in Table: Sieve number Aperture Size µm Sieve number Aperture Size µm 10 1700 44 325 12 1400 60 250 16 1000 85 35 22 710 100 36 25 600 120 34 30 500 150 36 36 425 170 35
  • 24. Method: • Standard sieves of different mesh numbers are available commercially as per the specifications of I.P. & U.S.P. • Sieves are arranged in a nest with the coarsest at the top sieve. • This sieves set is fixed to the mechanical shaker apparatus & shaken for a certain period of time(20 min). • The powder retained on each sieve is weighed. • Frequently , the powder is assigned the mesh number of the screen through which it passes or on which it is retained. • It is expressed in terms of arithmetic or geometric mean of the two sieves. • This is reported as undersize.
  • 25. Advantage: • It is inexpensive, simple, & rapid with reproducible result. Disadvantage: • lower limit of the particle size is 50µm. • If powder is not dry, apertures become clogged with particles, leading to improper sieving. • During shaking, attrition (particles colliding with each other) occurs causing size reduction of particles. • This leads to errors in estimation.
  • 26. Sedimentation method • Sedimentation method may be used over a size range of 1 to 200µm. • In this method, size is expressed as Stokes diameter, dst, which describes the diameter of as equivalent sphere having the same rate of sedimentation as that of the asymmetric particle. • Sedimentation of particles may be evaluated by different methods. • Some of these are Andresen pipette method, balance method & hydrometer method. • Andresen pipette method is discussed here.
  • 27. • Sedimentation method finds applications in: 1) Formulation & evaluation of suspension 2) Formulation & evaluation of emulsions 3) Determination of molecular weight of polymers • Physical stability of a suspension depends on the rate of settling of particles in the dosage forms. Similar arguments have been proposed for the evaluation of physical stability of emulsions.
  • 28. Principle: • The rate of settling of particles in a suspension or emulsion may be obtained by stokes’ law. The equation is rearrange to get the stokes’ diameter, dst, of particles. • Equation holds good for spheres falling freely at a constant rate without hindrance. However, equation can be extended to irregularly shaped particles of various sizes. • Here it is assumed that the rate of settling of the particles is same as the sphere & therefore, size is expressed as of an equivalent sphere. • When the powder is suspended in a vehicle, initially the particles of larger diameter settle due to heavy weight. • After sometime, particles of intermediate diameter will settle. Finally, the particles of smaller size settle. • Hence, the study involves the sampling during sedimentation at different time intervals.
  • 29.
  • 30. Method: • The Andresen apparatus is usually consists of a 550ml cylindrical vessel containing a 10ml pipette sealed to a ground glass stopper. • When the pipette is placed in the cylinder, its lower tip is 20 cm below the surface of the suspension. Procedure: • Prepare 1 or 2% suspension of the powder in a suitable medium. • A deflocculating agent will help in uniform dispersion of the suspension. • Transfer the suspension in to the Andresen vessel. • Place the stopper & shake the vessel to distribute the suspension uniformly.
  • 31. • Remove the stopper & place the two-way pipette & securely suspend the vessel in a constant temperature water bath. • At different time intervals, 10ml samples are withdrawn using two way stopcock & collected in a watch-glass. • Samples are evaporated & weighed. • The weight or amount of particles obtained in each time interval is referred to as weight undersize. • The weights are converted in to cumulative weight undersize. • Particles diameter is calculated from stokes’ law, with ‘h’ in equation being the height of the liquid above the lower end of the pipette at the time of withdrawing the samples. • Four curves are plotted & statistical diameters are calculated.
  • 32. Conductivity Method • Particle size ranging from 0.5 to 500µm is measured by conductivity method. This method gives number distribution. • In fact, particle volume is measured & converted in to particle diameter. • Coulter counter is used to measure the particle volume. • Thus, in this method, size is expressed as volume diameter, dv, which describes the diameter of the sphere having the same volume as that of the asymmetric particle. • This is a quick & accurate method, but the instrument is expensive.
  • 33. • This method finds the application in the study of---- – Particle growth in suspensions & emulsions. – Dissolution of drugs in a desired medium, & – Effect of antibacterial agent on the growth of microorganism. Principle: • Working principle of the coulter counter may be explained with the help of figure. • Particles are suspended in a conducting electrolyte(say sodium chloride). • This dispersion is filled in the sample cell, that has an orifice & maintains contact with the external medium. • Electrodes are placed in the solution (inside the cell) & suspension (outside as shown in figure). • A constant voltage is applied across the two electrodes.
  • 34.
  • 35. • In this position current passes. • When a suspended particles travel through the orifice, it displace its own volume of electrolyte in to the beaker. • The net result is a change in electrical resistance. • This change in electric resistance is termed as voltage pulse, which is related to the particle volume. • This voltage pulse is amplified & fed to a pulse height analyzer. • This analyzer is previously calibrated in terms of particle size for different threshold settings. • For a given threshold value, the pulses are electronically counted. • By changing threshold settings gradually, number of particles of each size range is obtained.
  • 36. • Thus the particle size distribution can be obtained. • Conductivity method is also known as stream scanning, i.e., a fluid suspension of particles passes through a sensing zone, in which individual particles are electronically sized, counted & tabulated. Advantages: • Using coulter counter apparatus, approximately 4000 particles per second can be counted. • Therefore size distribution analysis can be completed in a relatively short period of time. • It gives reasonably accurate results. Disadvantage: • This method may be unsuitable for polar and highly water soluble material due to salvation. • In such cases, if a nonsolvent is used to suspend the particles, it may produce adequate conductance.
  • 37. Powder surface area determination Methods: • Specific surface: surface area of a powder can be calculated using particle size data which are obtained by one of the methods mention already. Specific surface is defined as the surface area per unit weight (Sw) or unit volume(Sv) of the material. • Estimation of Sv: Sv = Surface area of particles / Volume of particles = No. of particles × surface area of each particle / No. of particles × Volume of each particle • Estimation of Sw: Sw = Surface area / Weight = Surface area/density × Vol.
  • 38. • The above methods of estimation is based on particle diameter data. • This method can estimate the specific surface accurately for nonporous solids. • Normally, porous materials have high specific surface. • These materials have irregular surfaces & contain pores or crevices. • Hence, the above method can not account for these pores. • Therefore, it is necessary to estimate the surface area of the powder directly. • An accurate & direct method is necessary, owing to its importance in release & absorption of drugs.
  • 39. • The commonly used methods are: a. Adsorption b. Air Permeability Adsorption Method: • Particles having large specific surfaces are good adsorbents of gases & solutes from solution. • Amount of gas that is adsorbed to form a monomolecular layer on the adsorbent is a function of surface area of the powder. • This principle is used to estimate the specific surface. • This method is also used to estimate surface diameter, ds.
  • 40. Air Permeability Method: • The instrumentation is simple & determination is quick. • This method also used to estimate surface diameter, ds. • This method is useful in controlling batch to batch variations in production of powders. • It is official in I.P. Bephenium hydroxynaphthoate (an anthelminic) is administered as a suspension. • The I.P. prescribes the specific surface area limit of not less than 7000 cm2 /g. • As the specific surface is reduced, the activity of the drug also falls. • According to I.P., griseofulvin, an antifungal antibiotic, should have the surface area of not less than 13000 to 17000 cm2 /g. • If it is less, the absorption of the drug will fall.
  • 41. Principle: • Powder is packed in the sample holder as a compact plug. • In this packing, surface – surface contacts between particles appear as a series of capillaries. • The surface of these capillaries is a function of the surface area of the powder. • The air, when allowed to pass, travel through these capillaries & thus this method is related to surface area of powder. • When air is allowed to pass through the powder bed at a constant pressure, the bed resists the flow of air. • This results in a pressure drop. The greater the surface area per gram of the powder, Sw, the greater the resistance to flow. • The permeability of air for a given pressure drop is inversely proportional to specific surface.
  • 42. Method: • This method is official in I.P. Fisher subsieve sizer instrument is commercially available. • Assembling of the apparatus is shown in figure. • It consist of a sample tube containing the packed powder sample with one end connected to an air pump through a constant pressure regulator. • The other end is attached to a calibrated manometer containing a suitable liquid of low viscosity & negligible vapor pressure. • The air pump builds up air pressure & is connected to a constant pressure regulator. • Air is passed through the dryer to remove any moisture. • Air then allowed to flow through the packed powder in the sample tube.
  • 43.
  • 44. • The flow of air is measured by the manometer. • The level of the fluid in the manometer indicates the average diameter of the particles. • Commercial equipment is standardized to eliminate the mathematical computation. • Average particle diameter can be read from the calculator charts supplied with the equipment. • The porosity of the powder (ε) & viscosity (η) are estimated separately.
  • 45. Derived Properties of Powder • The fundamental properties of particles are discussed in earlier. • Size or diameter is a fundamental property of a particle. • Volume, density, porosity etc., are the properties derived from fundamental properties. • For example, volume of the particle is calculated from the diameter of the particle. • However, derived properties can also be directly determined without the use of fundamental properties. • These derived properties are important in pharmacy.
  • 46. • A few application are given below:  Porosity: influence the dissolution of the drug.  Bulk density: help in selecting container for packaging a dosage form  Flow Properties: help in maintaining a uniform weight of tablets or capsules during production. • True Density: It is the density of the material itself. It is defined as : True Density = Weight of powder / True volume of powder The density is dependent on the type of atoms in a molecule, arrangement of the molecule & the arrangement of molecules in the sample. Apart from true density, powder is also characterized by granule density & bulk density.
  • 47. • The most common methods used in the determination of the true density are Gas displacement, liquid displacement & flotation in a liquid. • Helium & nitrogen gases obey the ideal gas law at ambient temperatures & pressures. However, helium is preferred because of its smaller size. Porous solids – Helium displacement method:-
  • 48. • Helium penetrates the smallest pores & cervices. Therefore, this method gives a value closer to its true density. • This is the valuable tool to estimate the true density, particularly for porous solids. • Helium pycnometer consists of a sample holder(A), which can be sealed after placing the sample. • The valve(B) is connected to the sample holder. • It has provisions for removing the air from the sample holder & introducing the helium gas. • Helium gas is selected as it does not adsorb on the solid sample. • A pressure detector(C) is included in order to maintains the electric contact at a particular pressure . • A piston (D) is attached in order to read the corresponding pressure, which is also related to the volume of the powder.
  • 49. • Initially the volume of pycnometer is determined. • The air present in the sample holder is removed by applying vacuum. • Then, helium gas is passed in to the apparatus through the valve(B). • The pressure is adjusted & set a particular valve with the help of a movable piston(D). • At this piston, the reading on the scale denotes U1, this represents the volume of empty cell. • In the next step, pycnometer is calibrated by placing a standard sample of known true volume (Vc) (Stainless steel spheres) in the sample holder. • The sample holder is sealed & air is removed. • The same amount of the helium gas is introduced.
  • 50. • Pressure is adjusted to present valve by moving the piston suitably. • At this stage, the scale reading is denoted by U2. • The difference between U1 & U2 gives the volume occupied by the sphere. • The last step involves the determination of volume of the sample. • The stainless steel sphere is replace by the test sample powder. • The air in the pycnometer is replace by the helium gas. • The pressure is adjusted with the help of piston. • At this state, the piston reading is denoted by Us. • The difference between U1 & Us gives the volume occupied by the sample.
  • 51. Liquid displacement method:- • Liquids such as water & ethyl alcohol can not occupy the pores & cervices. • If the powder is nonporous, this method is used. • Select a solvent in which the powder is insoluble & heavy. • Normally, the values obtained are somewhat lower than the helium displacement method. • Pycnometer or specific gravity bottle may be used. Weight of pycnometer = w1 Weight of pycnometer + Sample(or glass beads) = w2 Weight of Sample = w3 = w2 – w1 Weight of pycnometer with powder & filled with solvent = w4 Weight of the liquid displaced by solids = w4 – w2 True Density = w2 – w1 / w4 – w2 .
  • 52. Granule density: • Granule density is determined for the granules that are employed in the manufacture of tablets. • Granule density defined as: Granule Density = granule weight / granule volume • The volume of granules can be measured by mercury displacement method. • Mercury is suitable because it fills the voids, but fails to penetrate the internal pores of the particles. • The use of mercury is also based on its high contact angle of about 140° & its nonwetting characteristics. • Granule volume is related to weight of the mercury that is displaced by the granules in pycnometer. • This method is as same as that reported in the liquid displacement method.
  • 53. Bulk density: • It is defined mathematically as: Bulk density(ρ) = mass of a powder (w) / bulk volume (Vb) • When particles are packed loosely, lots of gaps between particles are observed. • Hence bulk volume increases making the powder light. • Based on bulk volume, powders are classified as ‘light’ & ‘heavy’. • Light powders have high bulk volume. • On the other hand, smaller particles may sift between the larger particles, the powder assume low bulk volume or high bulk volume. • Such powders are called heavy powders. • The bulk density depends on particle size distribution, shape & cohesiveness of particles.
  • 54. Method: • A powder (about 60gm) is passed through a standard sieve No. 20. • A weight amount (about 50gm) is introduced into a 100ml graduated cylinder. • The cylinder is fixed on the bulk density apparatus & the timer knob is set (regulator) for100 another 50 taps may be continued & the final volume is noted. • Further, another 50 taps may be continued & the final volume is noted. • For reproducible results, the process of tapings may be continued until concurrent volume is achieved. • This final volume is the bulk volume. • Then bulk density is calculated using equation.
  • 55. • Bulk volume is also measured by dropping the cylinder (containing powder) onto a hard wooden surface 3 times from a height of 1 inch at 2 seconds intervals. • Sometimes, to get an appropriate volume, the container has to be dropped or tapped 500 times. • The bulk densities of some pharmaceutical powders are given below: Substance Bulk Density True Density Microcrystalline Cellulose 0.39 1.55 Talc 0.94 2.7 Lactose 0.74 1.54 Magnesium Oxide 1.00 3.65 Titanium Dioxide 0.63, 0.83 4.26
  • 56. Applications: • Bulk density is used to check the uniformity of bulk chemicals. (quality control tool) • The size of capsule is mainly determined by bulk volume for a given dose of material. The higher the bulk volume, lower will be bulk density & bigger the size of the capsule. • It helps in selecting the proper size of a container, packing material, mixing apparatus in the production of tablet & capsules.
  • 57. Porosity: • It is important to summarize the following relationship in terms of volume. True volume = Volume of the powder itself. Granule volume = Volume of the powder itself + Volume of intra particle spaces (represented by pores & cervices.) Bulk volume = Volume of the powder itself + Volume of intra particle spaces + Volume of inter particles spaces (voids.) • If the powder is nonporous i.e., no internal pores or capillary spaces, the bulk volume consists of true volume plus the volume of spaces between the particles, i.e., void volume. Void volume = V = Bulk volume – True volume Porosity = Void volume / Bulk Volume
  • 58. Applications: • Certain powders contribute immensely to the porosity of the tablet. • Porosity influences the rate of disintegration & dissolution. • Higher the porosity, the faster the rate of dissolution. • Based on porosity values, solids Can be classified as porous & nonporous. • Porosity is applied in the studies on adsorption & diffusion of drug materials.
  • 59. Flow Properties: • Irregular flow of powder from the hopper produces tablets with non uniform weights. • As a result, content uniformity & dose precision can not be achieved in the production of tablets & capsules. • Flow properties depends on the particle size, shape, porosity & density of the bulk powder. • These factors are enumerated here. 1. Particle size 2. Nature of particles 3. Moisture content 4. Angle of repose 5. Dispersibility
  • 60. Angle of repose: • The flow characteristics are measured by angle of repose. • Improper flow of powder is due to frictional forces between the particles. • These frictional forces are quantified by angle of repose. • Angle of repose is defined as the maximum angle possible between the surface of a pile of the powder & the horizontal plane. tan Ө = h / r Angle of Repose Flow < 25 Excellent 25-30 Good 30-40 Passable >40 Very poor
  • 61. Dispersibility: • Dispersibility of a powder is the ability of a material to flow or pour easily over a plane. • Dispersibility, dustiness & floodability are inter-related terms. • Dispersibility(%) = Weight of powder in watch glass / initial weight of the sample × 100 Carr’s consolidation index: = Tapped density – fluff density / tapped density × 100 • This property is also known as compressibility. • It is indirectly related to the relative flow rate, cohesiveness & particle size. • It is simple, fast & popular method of predicting powder flow characteristic.
  • 62. Compression properties: • Powders are normally compressed in to tablets using a pressure of about 5.0 kg/cm2. • This process is called compaction or compression. • During this process, the porosity of powder will changes. • Normally compacts exhibit low porosities than the powder, which is tapped in to close packing. • These substances are considered as plastic, i.e., deformed on compression. For example, soft & spongy particles such as kaolin exhibit plastic behavior. • Some substances when compacted exhibit higher porosities than that of powder in close packing. • Such materials are considered as dilatants. i.e., they show unexpected expansion under the influence of stress.