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Volume 9 | Issue 4 | ` 200
July - August 2023
Industry Speaks
PARUL MITTAL
Director, Greenlam Industries Ltd.
ALEX JOSEPH
Senior Vice President, Marketing,
Greenlam Industries Ltd.
Face to Face
AR. SWATI PUCHALAPALLI
Founding Partner & Director,
Terra Viridis
Article
Ensuring Safety, Functionality
& Longevity of Buildings through
Testing
JOTHI RAMALINGAM,
Director, Winwall Technology India
Pvt. Ltd.
www.wfmmedia.com
EXTERIOR WALL CLADDING
www.wfmmedia.com
SYSTEMS, MATERIALS, TRENDS,
SAFETY & TESTING
WFM | JULY-AUGUST 2023 2
WFM | JULY-AUGUST 2023 3
WFM | JULY-AUGUST 2023 4
Work with a manufacturer who goes beyond simply
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4 Floor, Kings Mall, Sector 10, Rohini, New Delhi 110085
@goldplusglass
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WFM | JULY-AUGUST 2023 3
ARLU nv -TerVlucht 2, 8850 Ardooie, Belgium - +32 (0)51 27 05 00 - info@arlu.be - ARLU.BE
CONTACT: Makarand Kendre | Area Sales Manager Middle East & India - makarand.kendre@renson.net - +91 98 22 912 403
Architecturale glaswanden voor een grote
openheid en optimale lichtinval
Architectural glass walls
for a great sense of
openness and optimal
natural daylight
AVA I L A B L E I N
WFM | JULY-AUGUST 2023 5
Giesse S.p.A. - India branch office 362, MIDC, TTC Industrial Area, Kukshet Village, Juinagar, Navi Mumbai, 400705, India
Tel: +91 22 27612146 / 64 | info.in@tyman.com | tyman-international.com
Concealed hinges Door
ƒ Load capacity up to 150 kg
ƒ 105° opening
ƒ Height and compression
adjustments
ƒ Silver and Black finishes
Concealed hinges Bottom-hung
ƒ Load capacity up to 250 kg
ƒ Max sash width 2.5 m
ƒ Height and compression adjustments
ƒ Sash rest elements to relieve weight
with closed sash
ƒ 180° opening for easier installation
Concealed hinges Tilt-and-Turn
ƒ Load capacity up to 130 kg
ƒ 180° opening
ƒ 3D adjustment
ƒ Micro-ventilation as standard
ƒ Same product for Standard and Logica
ƒ Also available for balcony doors
ƒ Can be combined with Giesse SKG
burglar-proof hardware
Concealed hinges Side-hung
ƒ Load capacity up to 130 kg
ƒ 180° opening
ƒ 3D adjustment
ƒ Minimum width 160 mm, also ideal for
ventilation sashes
ƒ Also available for security sashes
ƒ Can be combined with Giesse SKG
burglar-proof hardware
6 WFM | JULY-AUGUST 2023
WFM | JULY-AUGUST 2023 7
8 WFM | JULY-AUGUST 2023
Address:- A-18/A, Naraina Industrial Area, Phase-1, New Delhi-110028. India
MENPHIS
Series Powder film
warranty
Decorative
warranty
Color retention
(ASTM D2244)
Gloss
retention
Chalking
(ASTM D4214)
Interpon
D1036 STF
15 years 10 years ΔE<5 Gloss loss
evenly
Rating ≥ No.8
Interpon
D2525 STF
25 years 15 years ΔE<5 Gloss loss
evenly
Rating ≥ No.8
Sublimation technology
Sublimation technology is mostly used to transform architectural aluminum compo-
nents to give them the appearance of wood.
Items such as windows, doors, screens, shutters, louvres and even outdoor furniture
can be transformed using the sublimation process.
The powder coated aluminum alternative offers all the natural beauty and warm aes-
thetic appearance of wood without the
labor-intensive and costly aftercare requirements associated with choosing a natural
finish such as wood.
Performance guarantee
Interpon D architectural powder coatings are performance guaranteed with a full
global warranty when applied to aluminum by an Interpon D Approved Applicator.
Interpon D STF base-coats are available in both D1036 and D2525 quality.
4
3
2
1
Aluminum
Pre-treatments
Powder coating primer
Film Transfer
1
2
3
4
Snow Drift
YZ308V
Pecan Pine Mahogany Brown Modern Oak
Series Powder film
warranty
Decorative
warranty
Color retention
(ASTM D2244)
Gloss
retention
Chalking
(ASTM D4214)
Interpon
D1036 STF
15 years 10 years ΔE<5 Gloss loss
evenly
Rating ≥ No.8
Interpon
D2525 STF
25 years 15 years ΔE<5 Gloss loss
evenly
Rating ≥ No.8
Sublimation technology
Sublimation technology is mostly used to transform architectural aluminum compo-
nents to give them the appearance of wood.
Items such as windows, doors, screens, shutters, louvres and even outdoor furniture
can be transformed using the sublimation process.
The powder coated aluminum alternative offers all the natural beauty and warm aes-
thetic appearance of wood without the
labor-intensive and costly aftercare requirements associated with choosing a natural
finish such as wood.
Performance guarantee
Interpon D architectural powder coatings are performance guaranteed with a full
global warranty when applied to aluminum by an Interpon D Approved Applicator.
Interpon D STF base-coats are available in both D1036 and D2525 quality.
4
3
2
1
Aluminum
Pre-treatments
Powder coating primer
Film Transfer
1
2
3
4
Snow Drift
YZ308V
Pecan Pine Mahogany Brown Modern Oak
D1000 series D2000 series
Type Standard durability Super durability
Product Ranges
Interpon D1036
Interpon D1025
Interpon D2525
Weathering Test- Florida 1 Year Florida 3-5 Years Florida
Specifications
"Qualicoat Class 1
AAMA 2603"
"Qualicoat Class 2
AAMA 2604"
Recommended End Use
Interior and Exterior applications
Residential buildings
Critical extrerior and interior
applications
High-end residential buildings
Commercial buildings
Interpon D project Warranties 15 Years 25 Years
Finishes All gloss levels All gloss levels
Approved Applicator
12 WFM | JULY-AUGUST 2023
shankesh.rathore@gmail.com
14 WFM | JULY-AUGUST 2023
WFM | JULY-AUGUST 2023 15
16 WFM | JULY-AUGUST 2023
C O N T E N T S
Volume 9 | Issue 4
July - August 2023
RNI:DELENG/2014/57870
DISCLAIMER: With regret we wish to say that publishers cannot be held responsible or liable for error or omission contained in this publication. The opinions and
views contained in this publication are not necessarily those of the publishers. Readers are advised to seek expert advice before acting on any information contained
in this publication which are very generic in nature. The Magazine does not accept responsibility for the accuracy of claims made by advertisers. The ownership of
trademarks is acknowledged. No part of this publication or any part of the contents thereof may be reproduced in any form or context without the permission of
publishers in writing.
WRITE TO THE EDITOR Please address your suggestions to: The Editor, Window & Façade Magazine, C55, Okhla Industrial Area, Phase – 1, New Delhi, 110020 or email
renu@wfmmedia.com. Please provide your full name and address, stating clearly if you do not wish us to print them. Alternatively log on to www.wfmmedia.com and
air your views. The opinions expressed in this section are of particular individuals and are in no way a reflection of the publisher’s views.
18 Ensuring Safety, Functionality & Longevity of Buildings
through Testing
Jothi Ramalingam, Director, Winwall Technology India Pvt. Ltd.
22 Accommodating Movements in Façades
Jincy Mariam Rinu, Lead Façade Engineer, GHD
27 The Changing Window scape in the Indian Sub-continent
Satish Kumar, Group Business Development Director, Asia & Australasia,
Deceuninck Group
30 Unleashing the Architectural Renaissance - The
Magnificence of 3D-Printed Façades
Tariq Kachwala, Director, FG Glass
32 Natural Stone Cladding
Ruchika Grover, Founder & Creative Director, Odyssey - Abstractions in
Stone
36 Elevating Building Exterior through Advancements in
Façades, Cladding & Fenestration
Ar. Ashish Batra, Principal Designer and Founding Partner, Uniifyy
42 Cladding Trends - Materials, Colours, Designs
Ar. Bhuvan Kapila, Founder and Principal Architect, Workshop for
Metropolitan Architecture (WMA)
48 New Wall Cladding Systems
Vijaybhan Singh, Partner, Akash Impex INC
64 Face to Face
Interview with Ar. Swati Puchalapalli, Founding Partner & Director, Terra
Viridis
76 Cover Story
Exterior Wall Cladding - Systems, Materials, Trends, Safety & Testing
109 Industry Speaks
Interview with Parul Mittal, Director at Greenlam Industries Ltd. &
Alex Joseph, Senior Vice President, Marketing, Greenlam Industries Ltd.
“Printed and Published by Amit Malhotra on behalf of M/s F & F Media and Publications Printed and published at Thomson Press India Ltd., B-315, Name of the
Editor-Ms. Renu Rajaram”
36
30
22
Cover credits: Jhagdawat Residence – a project by Priyanka Arjun and Associates
WFM | JULY-AUGUST 2023 17
WFM Media and Window and Façade Magazine will be entering into 10th
year
of publication by next month by carving out a unique space in the façade and
fenestration industry. We at Team WFM Media are grateful to all authors who have
contributed to the content by sharing insightful articles on various topics including
novel designs, cutting-edge technologies, and innovative projects. We are also
obliged to all those brands who persistently supported us and encouraged us to
publish informative articles, and contributed towards the same. While celebrating
this milestone achievement, learning from feedback is essential for improving
the content in the magazine and on our website. We seek feedbacks from all the
industry professionals including manufacturers of façade and fenestration products,
architects, civil and structural engineers, façade consultants, real estate developers,
builders, contractors, etc., and wish to know about the topics you like to read and
understand. By doing this, we will try to bridge that knowledge-gap between
producers and consumers.
Exterior wall cladding is a crucial aspect of building design that offers both
practical benefits and aesthetic value. It enhances a building’s appearance, protects
it from the weather elements, and contributes to its overall performance and
longevity. This edition is a comprehensive guide on the selection and installation of
the right cladding material based on the climate, geography, and weather pattern
of the location, architectural style of the project, maintenance considerations, and
environmental impact.
While compiling and editing articles for this edition, I chanced upon a report
by global commercial real estate services firm Cushman & Wakefield which notes
that 28% of global carbon emissions are generated by the built environment and
11% of global greenhouse gas emissions are related to manufacturing building
materials and products. In such a scenario, any form of building reuse and upcycling
of salvaged materials can provide a significant reduction in the Building Lifecycle
Carbon Emissions. Think about this while designing and constructing buildings for
the future.
Stay informed about new technologies, designs and materials in vogue. We will
keep you abreast on our initiatives to keep you connected with the best in the
industry - the launch of the largest digital platform for the façade and fenestration
Industry… Connecting Brands and its Influencers!
EDITOR’S
NOTE
18 WFM | JULY-AUGUST 2023
I
n the rapidly evolving landscape of
modern architecture and construction,
the significance of testing has emerged
as a cornerstone for ensuring the safety,
functionality, and longevity of high-rise
buildings. The integration of glass, fire
safety in building façades, and hardware
components within these towering
structures has ushered in a new era of
innovation and design. However, with
innovation comes the imperative to
rigorously test these elements to meet
stringent standards and regulations. This
article delves into the pivotal role that
testing plays in guaranteeing the integrity
of the glass, fire safety, and hardware in
high-rise buildings, safeguarding lives and
elevating the standards of contemporary
urban living.
1. NFPA 285: ENHANCING FIRE
SAFETY IN BUILDING FAÇADES
The NFPA 285, developed by the National
Fire Protection Association, serves as
a vital fire testing standard specifically
designed to evaluate the fire performance
of exterior wall assemblies in multi-
story buildings. This test is essential for
ensuring that the building façades can
withstand and prevent the spread of fire,
Fire Safety
Ensuring Safety, Functionality &
Longevity of Buildings through Testing
The NFPA 285, developed by the National Fire Protection Association, serves as a
vital fire testing standard
enhancing overall fire safety. Let’s delve
into its benefits and its significance for the
industry.
Benefits of NFPA 285:
• Comprehensive Fire Safety
Evaluation: NFPA 285 provides a
thorough assessment of how exterior
wall assemblies react under fire
conditions as a system. It considers
factors such as heat transfer, flame
propagation, and smoke generation,
offering a comprehensive evaluation
of fire safety. Simply put, it’s the
weakest component in the system
that will fail first. So even if a Fire rated
cladding material is used the system
holding the cladding could be the
weakest link.
• Realistic Fire Behaviour Simulation:
By simulating a fire scenario that
could occur in a real-world situation,
NFPA 285 offers insights into how
the façade materials, insulation, and
construction methods interact when
exposed to fire. This helps identify
potential weaknesses and fire
propagation risks.
• Prevention of Fire Spread: The test
ensures that fire does not rapidly
spread along the exterior of the
building, minimizing the potential for
a fire to engulf the entire structure.
This is crucial for safeguarding
lives, property, and neighbouring
structures.
• Industry Best Practice: Adopting
NFPA 285 as a standard practice
showcases a commitment to
industry best practices. It enhances
the reputation of architects, builders,
and developers by prioritizing the
safety of occupants.
Industry Advantages:
• Safer Building Designs:
Implementing NFPA 285 ensures that
building façades are designed with
fire safety in mind. This leads to safer
structures that are better equipped
to contain and resist fire incidents.
• Informed Material Selection:
Architectsanddesignersgaininsights
into the fire performance of different
materials and assemblies. This
empowers them to make informed
decisions when selecting façade
materials, balancing aesthetics with
safety.
• Regulatory Compliance: As
building codes continue to evolve,
compliance with standards such
as NFPA 285 becomes more
crucial. Structures that meet these
requirements have a competitive
edge and face fewer challenges
during regulatory reviews.
• Risk Mitigation: By undergoing
NFPA 285 testing, potential fire
hazards can be identified and
addressed during the design
phase, reducing the risk of costly
modifications or even litigation in
the event of a fire incident.
In conclusion, NFPA 285 serves as a critical
tool for evaluating and enhancing the
fire safety of building façades. Its benefits
extend to improved building design, safer
WFM | JULY-AUGUST 2023 19
Fire Safety
Performance testing of glass conducted by accredited third-party laboratories ensures that the
glass meets stringent quality, safety, and performance criteria
Accredited third-party laboratories offer
objective assessments of glass performance
structures, and adherence to industry
regulations. By prioritizing fire safety
through standards like NFPA 285, the
construction industry contributes to the
overall safety and well-being of occupants
and communities.
2. PERFORMANCE TESTING OF
PROCESSED AND FLOAT GLASS: A
LENS TO QUALITY AND SAFETY
Processed and float glass, fundamental
to modern construction, plays a
multifaceted role in architectural design
and functionality. As these glass types
find widespread applications, it becomes
imperative to subject them to thorough
performance testing. This testing,
conducted by accredited third-party
laboratories, ensures that the glass meets
stringent quality, safety, and performance
criteria. Let’s explore the significance of
this testing and its role in elevating glass
quality.
Importance of Performance Testing:
• Functional Validation: Performance
testing assesses whether processed
and float glass meets the intended
functional requirements. This
includes factors such as strength,
durability, thermal insulation, and
optical clarity.
• Safety Assurance: Glass breakage
poses serious safety risks.
Performance testing evaluates the
glass’s behaviour upon impact,
ensuring it shatters into safer
granules or retains structural
integrity, thus minimizing potential
hazards.
• Energy Efficiency: Glass influences
a building’s energy efficiency.
Performance testing measures
thermal insulation properties,
aiding architects in selecting glass
that optimizes heating and cooling
needs.
• Aesthetic Excellence: Glass’s visual
quality is vital for both interior and
exterior applications. Performance
testing verifies its colour accuracy,
clarity, and absence of distortions,
enhancing the aesthetic appeal of
buildings.
Benefits of Third-Party Accredited
Testing:
• Unbiased Evaluation: Accredited
third-party laboratories offer
objective assessments of glass
performance. Their independence
ensures impartial results, instilling
confidence in manufacturers,
architects, and end-users.
• Specialized Expertise: These
laboratories possess specialized
knowledge and cutting-edge
equipment for comprehensive
testing. Their expertise guarantees
thorough evaluations covering all
facets of glass performance.
• Regulatory Compliance: Accredited
labsadheretointernationalstandards,
ensuring that glass meets industry-
specific requirements, building
codes, and safety regulations.
• Quality Assurance: Third-party
testing demonstrates a commitment
to producing high-quality glass.
It fosters trust among consumers,
architects, and manufacturers,
leading to enhanced product
acceptance.
• Innovation and Improvement:
Feedback from accredited
laboratories drives innovation.
Manufacturers use insights from
testing to refine glass materials
and designs, leading to improved
performance and functionality.
In conclusion, performance testing of
processed and float glass is pivotal for
ensuring safety, energy efficiency, and
aesthetic appeal in modern buildings.
Third-party accredited testing adds
objectivity, expertise, and adherence
to standards, ultimately contributing to
the overall quality and safety of the built
environment.
3. THE SIGNIFICANCE AND
ADVANTAGES OF DURABILITY
TESTING FOR WINDOW AND DOOR
HARDWARE
Window and door hardware form
the backbone of building structures,
facilitating functionality, security, and
aesthetic appeal. Ensuring the longevity
and performance of these hardware
components is essential for both building
occupants and the construction industry
as a whole. Durability testing serves as a
key mechanism to validate the reliability
and resilience of window and door
hardware. Let’s explore the importance
and benefits of these tests.
20 WFM | JULY-AUGUST 2023
JOTHI RAMALINGAM
Director,
Winwall Technology India Pvt. Ltd.
ABOUT THE AUTHOR
Jothi Ramalingam is the Director of Winwall
Technology India Pvt Ltd. Established to
provide quality assurance & comprehensive
testing for building systems and materials,
Winwall has earned its reputation as a
reliable partner for manufacturers, builders,
and architects alike. With NABL and ISO
17025 accreditations, the company has
becomeasymbolofprecision,accuracy,and
excellence in testing. At the core of Winwall
Technology’s ethos lies an ambitious vision:
to become a one-stop solution for all
testing requirements related to building
systems and materials. By expanding its
testing capabilities across various domains,
Winwall aims to offer a comprehensive suite
of services that cater to the diverse needs
of the construction industry. This vision
stems from their belief that convenience,
accuracy, and reliability should not be
compromised when it comes to ensuring
the safety, quality, and performance of
buildings. Expanding into glass testing,
façade fire testing, and durability testing of
windows and door hardware, showcases
Winwall’s dedication to providing holistic
testing solutions.
Product testing at Winwall
Importance of Durability Testing:
• Safety Assurance: Window and
door hardware contribute to building
security. Durability testing ensures
that locks, handles, and hinges
remain functional over time, reducing
vulnerabilities and enhancing
occupant safety.
• Long-Term Reliability: Buildings are
long-term investments. Durability
tests identify potential points of
failure, enabling manufacturers to
design hardware components that
can withstand extended usage and
environmental stresses.
• Regulatory Compliance: Building
codes often mandate specific
performance levels for window and
door hardware. Durability testing
ensures compliance with these
regulations, instilling confidence in
the reliability of hardware products.
Benefits of Durability Testing:
• Performance Validation: Durability
tests subject hardware components to
real-world usage scenarios, confirming
their ability to endure repeated cycles
of operation. This validation assures
the functionality of hardware in actual
building applications.
• Lifespan Prediction: Durability
testing provides insights into the
expected lifespan of hardware
components. Manufacturers and
Ensure the longevity and performance of these hardware components by testing
builders can use this information
to estimate maintenance schedules
and plan for replacements when
needed.
• Quality Improvement: Identifying
weak points during durability testing
allows manufacturers to refine
designs and materials. This iterative
process results in higher-quality
hardware products with enhanced
durability.
• Innovation & Design Enhancement:
Durability tests may uncover
opportunities for innovation.
Manufacturers can explore new
materials or mechanisms that
improve the overall performance and
resilience of their hardware.
• Market Differentiation: Hardware
that has undergone durability
testing stands out in the market.
Manufacturers can leverage this
distinction to showcase their
commitment to quality and attract
customers who prioritize reliable
solutions.
• Reduced Liability: Ensuring
hardware components meet or
exceed industry standards through
durability testing reduces the risk of
liability in case of hardware-related
failures.
In conclusion, durability testing for
window and door hardware is integral
to ensuring their long-term functionality,
safety, and reliability. By subjecting
hardware components to rigorous
testing, manufacturers, builders, and
end-users benefit from improved quality,
compliance with regulations, and
increased confidence in the performance
of these essential building elements.
Fire Safety
WFM | JULY-AUGUST 2023 21
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22 WFM | JULY-AUGUST 2023
T
he connection between a building’s
façade and its primary structure
is like a duo dance posing some
tricky challenges! So, when the structure
decides to groove and shake, the façade
can’t help but follow along. If we don’t
address this dance routine early in the
design process, the consequences can be
a real showstopper!
By delving deeper into the relationship
between the façade and primary
structure, we can gain a better
understanding of the complexities
involved and the critical role that careful
design and engineering play in ensuring
a harmonious performance.
The movements experienced by
buildings are primarily due to live loads
such as users, wind and seismic activity
in addition to temperature and moisture
fluctuations. These forces can cause
the building to sway, vibrate, or deform
to some extent. Since the façade is an
integral part of the building envelope,
it experiences these movements as well.
Different façade components respond
differently to these forces for several
reasons such as:
Façade Engineering
Accommodating Movements
in Façades
The façade is like the stylish outfit that the building wears
External fixings can also restrict the natural
movement of façade elements creating
excessive stress on the façade system
• Thermal Response: Different
materials used in construction
have distinct thermal properties
and hence when exposed to
temperature fluctuations, these
materials expand or contract at
different rates. For example, metals
generally have a higher coefficient
of thermal expansion compared to
glass or concrete. This can lead to
stresses and movements within the
façade system, potentially causing
challenges in maintaining structural
stability.
• The movement of façade elements
due to thermal effects needs to be
considered during the design and
construction stages and adequate
structural support and connection
details should be provided to
accommodate thermal movements.
• Material Characteristics: The
choice of materials can influence the
behaviour of the façade to external
forces. For example, metals, concrete
and plastics exhibit different
degrees of flexibility, contributing to
variations in how different building
components, such as façades,
beams and columns, respond to
applied loads.
• Construction Techniques:
Advancements in construction
techniques have introduced
innovative methods and materials
that allow for greater architectural
freedom and efficiency. However,
these modern techniques may also
introduce additional complexities in
managing structural movements.
• For example, light weight
construction materials might offer
cost and design benefits but could
result in higher deflections under
load. This can impact the alignment,
performance and integrity of
the façade elements. Excessive
movement can also lead to issues
such as misalignment of panels,
stresses on fixings or connections,
increased risk of water penetration
and compromised aesthetic
appearance.
• Architectural Elements: The
design of architectural elements
within a building can significantly
influence its response to
movements. Features such as
cantilevered façades, large-span
IMAGE
CREDIT
-
www.ahr.co.uk
WFM | JULY-AUGUST 2023 23
Façade Engineering
roofs, or intricate geometries can
introduce unique challenges due
to various dynamic loads, such as
wind, vibrations and seismic forces.
External fixings play a crucial role in
transferring these loads between
the façade elements and the
building structure and if the fixings
are not designed to accommodate
dynamic movements, they may
cause excessive stress on the façade
system. This can lead to fatigue
failure, loosening of fixings, or even
detachment of façade elements.
• External fixings can also restrict
the natural movement of façade
elements creating excessive stress
on the façade system. This can
result in material deformation,
cracking, or failure of the fixings,
cladding panels, or the overall
façade assembly.
Effective mitigation of the issues
associated with movements in façades
requires consideration of key factors in
design, construction and maintenance.
1. Coordination with Structural
Team - For almost all types of façades, the
dead load of the system and associated
supports along with the different applied
loads are carried by the primary structure
of the building.
Failure to provide a sufficient allowance
for in-service movements in the
connections between the façade and
structure will result in the load being
transferred through elements of the
building envelope, which they are not
designed to carry. This may result in
leaks, cracks in brittle elements, failure
of connections, buckling of mullions and
breakage of glass.
To avoid these problems, the structural
designers need to engage with
the façade contractor’s designers
to understand the requirements &
limitations of the façade bracketry.
Structural elements should be chosen
such that the movements which the
cladding has to accommodate are
reasonable and unusual movement
requirements are not imposed on the
cladding.
It is also important for the structural
engineer to provide his movements
report to the façade designer, enabling
the façade team to cross-verify the fixation
capacity. See the image for a sample
deflection report of primary elements,
which allows the façade engineer to
gauge the movement allowance to be
provided for his façade elements.
2. Customisation & Adaptation:
Façade systems need to be customized
to suit the specific requirements of the
project.
Stick curtain wall systems: Stick
curtain wall systems, while flexible
and customizable, have limitations to
accommodating significant building
movements. The individual mullions
and transoms are connected using
mechanical fasteners, which may not
allow for large amounts of movements.
If excessive movements are induced
in the system, it can lead to joint
failure, resulting in leaks, cracks, or
compromised system performance.
Unitized curtain wall systems:
Although limited in their flexibility
and customization, is advantageous in
accommodating building movements.
The prefabricated units can be designed
to accommodate a greater range of
movement while maintaining the
integrity and performance of the system.
Unitized systems can effectively allow
expansion joints within the system
using flexible gaskets and elastomeric
materials depending on the anticipated
movement and design requirements.
Unitized systems are also capable of
accommodating sliding connections
using specially designed brackets, clips,
or sliding rails that allow the units to
move while maintaining their structural
integrity.
When large deflections and movements
are anticipated, it is always advisable to
design a unitized curtain wall system. See
It is important for the structural engineer to provide his movements report to the façade
designer, enabling the façade team to cross-verify the fixation capacity
24 WFM | JULY-AUGUST 2023
JINCY MARIAM RINU
Lead Façade Engineer, GHD
ABOUT THE AUTHOR
Jincy Mariam Rinu is the Lead Façade
Engineer for GHD, a global engineering
and architectural consultancy firm. A
passionate engineering professional,
Jincy has over 17 years of experience in
façade and structural engineering. Having
worked in the Middle East all these years,
Jincy is one of the most seasoned façade
professionals in the region. She has
made commendable contributions to
the region’s landmark projects such as
the Coca-Cola Arena, KAFD Iconic Metro
Station, Mobility Pavilion and the KL 118
tower in Malaysia.
Together with her façade team in GHD,
Jincy enjoys her work, bringing to life
an architect’s sketches, vision and ideas,
while ensuring the safest practices for
life and property. The GHD façade team
has delivered major works in the region,
including Lusail Plaza Tower in Qatar,
shopping malls, schools and major data
centers in UAE to name a few.
Façade Engineering
the image for movement allowance on a
unitized transom joint.
External Connections: It is a common
practice these days that the building
façade is integrated with external
shading devices. These elements ensure
greater indoor comfort levels as they block
sunlight and reduce the amount of solar
gain.
While the external shades are great for
the energy efficiency of the building,
it is important to carefully design the
connections of these elements to the
main structure. Most of the time, the
connections are penetrated through the
façade joints, to be fixed back to the main
structure.
The façade elements and shading
devices may experience different rates
of movement and if the connections
through the façade joints do not allow
for independent movement of the
shades and the façade, it can lead to
compromised weatherproofing creating
potential points of entry for air and
moisture.
Lack of movement in the connections
can also lead to localized stress points,
potentially causing cracking, deformation,
or failure of the façade elements.
The connections through the façade
joints can also create thermal bridging,
undermining the energy efficiency of the
building, resulting in increased heating
or cooling loads. Thermal bridging
can also contribute to condensation
problems within the façade, leading to
moisture accumulation, mold growth and
degradation of building materials.
The image for movement allowance on a
unitized transom joint
Hence careful design considerations
are required when installing external
shading devices. During the design
stage, attention should be given to
the placement and configuration of
external connections and flexible
connections, or joint systems must
be employed, that allow for relative
movement between the shading
devices and the façade elements. This
will help mitigate movement issues at
façade joints and using thermal breaks
around the connections will allow for
efficient thermal performance of the
system.
Effective collaboration among the
design and construction team and
adherence to quality control measures
are key to successfully integrating
new construction methodologies
and innovative façade elements
and materials while ensuring the
performance and stability of the façade
system.
While the external shades are great for
the energy efficiency of the building, it is
important to carefully design the connections
of these elements to the main structure
A coordinated approach enhances
the overall performance and safety of
the building and minimizes potential
structural issues that may arise from
movements. Instead of working in
isolation, a coordinated effort among
façade engineers, architects and
structural engineers is essential to
effectively address façade movements,
paving the way for successful and
resilient architectural projects. This
proactive approach leads to functional,
visually pleasing and structurally sound
buildings that stand the test of time.
WFM | JULY-AUGUST 2023 25
26 WFM | JULY-AUGUST 2023
B
eing in the window industry since
1999 in various capacities and
companies gave me a unique
opportunity to see the change in the
window industry in the last 2 decades.
Window sizes were smaller - 4’ x 4’,
6’x4’; window openings had shades
(chajjas), and there was no concept
of testing. When I used to talk about
tests and performance, I was told,
our window has been functioning
perfectly well for so many years.
Domal was opposed vehemently, PVC
was almost ostracised. Glass was from
3mm to 5.5mm. Thicker glasses and
Double Glazed Glass for windows was
very very limited. Sun films and tinted
glass fought against each other to
offer sun protection.
The Changing Windowscape in the
Indian Sub-continent
Entry of major European uPVC profile
companies, aluminium system
companies, hardware companies and
performance glass brought in concepts
Fenestration
of energy saving, noise reduction and
functionality of windows beyond just
opening and closing.
However, installation still posed a big
challenge. Good window installed badly
= bad window.
In the meantime, the façade industry was
growing rapidly in terms of technology -
unitised façades became more common.
Façade testing started & people started
taking leakage of air and water, structural
performance and acoustic insulation
more seriously. IT companies demanded
bigger offices with shimmering glass
façades.
Many of the window producers were
attracted to the façade market and
aluminium windows became poorer
cousins of uPVC windows. uPVC windows
started to grow rapidly especially in
the southern region of India as the
window sizes were still comparatively
less challenging than in the west and
north. As there was a big gap between
a big aluminium window producer and
a smaller low-cost producer, uPVC filled
in. The visible problems such as poor
powder coating, gaps in window corners,
and poor hardware were easily solved by
uPVC windows with welded corners and
multi-point locking hardware.
WFM | JULY-AUGUST 2023 27
SATISH KUMAR
Group Business Development
Director, Asia & Australasia,
Deceuninck Group
ABOUT THE AUTHOR
Satish Kumar, the Group Business
Development Director at Deceuninck
Group – Emerging Markets, is a
visionary leader with over two decades
of experience in fenestration and
façades. His expertise in profile systems,
machinery, and fenestration software
is widely recognised in India. Leading a
multicultural team, he drives business
development strategies, fosters growth,
and expands the company’s presence
across Asia and Australasia. With over
a decade at Deceuninck, he fosters an
environment of growth, strengthening
the relationship between Deceuninck and
its 65+ channel partners, and contributing
to their individual success. actively
contributes to industry standards, serving
on the UWDMA Technical Committee for
UPVC Profile Standards and collaborating
with the Thailand Industry Standards
Institute. He is also involved in the
Australian Vinyl Council, promoting UPVC
in Australia.
2010 onwards saw a major change in
building construction. Taller buildings,
bigger windows, performance testing
and engineered windows.
Tall buildings and faster construction
due to formwork construction led to
bigger projects which started to attract
the aluminium players back to the
window market. Aluminium system
companies started to push for testing
and performance. Installation in high-
rise buildings was a challenge as only a
skilled façade producer could handle it.
High performance in terms of structural
stability with less weight and thinner
sight lines for these tall buildings made
it easier for aluminium.
Formwork construction and lighter
outer wall construction design for more
economical and faster construction
led to bigger windows. The heights of
windows began to increase to 6’ and
then 7’; doors from 7’ to 8’ and now
almost 10’in many projects.
Some feel a bigger size means less
cost/Sq ft. But actually, a bigger size
means stronger mullions to prevent
deflection against strong winds. Cost
doesn’t necessarily drop unless one just
uses it without any design or structural
calculation. This could be dangerous in
case of cyclones or storms.
The introduction of glazing in the
National Building Code has brought in
some awareness, especially in the usage
of safety glass. The glass industry has
strived hard to lobby for the right use
of glass in buildings. Sometimes the
focus is only on the glass and not on the
framing material or performance of the
window as a whole unit.
For the last couple of years, the Bureau of
Indian Standards has started to push the
industry to usher in standards for profiles,
doors and windows. The cooperation
between all major players, government
and testing agencies is laying the
foundation for new-generation windows
and window technologies. These
standards will drive “Make in India” and
create opportunities in not only window
production but also in hardware, gaskets,
installation, software, management,
testing and finance. Truly exciting times
ahead!
28 WFM | JULY-AUGUST 2023
Fenestration
29 WFM | JULY-AUGUST 2023
30 WFM | JULY-AUGUST 2023
I
n the realm of architecture, a
remarkable transformation is underway,
breathing new life into the architectural
landscape while honouring the beauty of
our past. Imagine a world where classical
façades, with their intricate details and
timeless elegance, seamlessly blend with
cutting-edge technology, giving rise to
architectural wonders that captivate the
senses and ignite the imagination. This
visionary leap forward is made possible
through the awe-inspiring realm of
3D-printed façades.
A SYMPHONY OF CRAFTSMANSHIP
AND TECHNOLOGY:
The architectural charm of bygone eras
need no longer remain confined to the
pages of history books. With the advent
of 3D printing technology, architects
and designers are now armed with a
powerful tool that brings their most
ambitious visions to life. The meticulous
craftsmanship and attention to detail that
once adorned the façades of historical
buildings can now be meticulously
restored and recreated with unparalleled
3D printing unveils a world of boundless
design possibilities
Façade Technology
Unleashing the Architectural
Renaissance
The Magnificence of 3D-Printed Façades
Amar Business Zone, FG Glass project - Witness the marriage of craftsmanship and technology as
modern architectural marvels is revived through mesmerizing 3D-printed façades
precision. This remarkable fusion of
craftsmanship and technology not only
preserves architectural heritage but
also propels us into an architectural
renaissance.
PRESERVATION REDEFINED:
Preserving historical buildings has long
been a formidable challenge, hindered
by exorbitant costs and limited resources.
However,3Dprintinghasusheredinanew
era of preservation. Advanced scanning
techniques capture the very essence of a
building’s façade, meticulously converting
it into a digital masterpiece. This digital
blueprint serves as the foundation for
resurrecting endangered structures,
saving them from the imminent threat
of demolition. The power of 3D printing
redefines preservation, offering a cost-
effective solution that safeguards our
architectural legacy for generations to
come.
BOUNDLESS DESIGN POSSIBILITIES:
Prepare to be enthralled as 3D printing
unveils a world of boundless design
possibilities. Architects and designers are
no longer confined by the limitations
of traditional construction methods.
With 3D printing, they can unleash their
creativity, sculpting façades that push
the boundaries of art and engineering.
Elaborate patterns, intricate textures,
and captivating geometries grace these
new architectural marvels, breathing life
into urban landscapes once devoid of
character. Each project becomes a unique
work of art, a testament to the marriage of
technology and creative expression.
SUSTAINABILITY MEETS AESTHETICS:
Amidst mounting environmental
challenges, sustainability takes center
stage in architectural design. 3D printing
not only revolutionizes aesthetics but
also paves the way for sustainable
construction practices. By utilizing eco-
friendly materials, such as recycled
plastics and bio-based polymers,
3D-printed façades reduce waste and
minimize the carbon footprint. The
synergy between technology and
sustainability ensures that architectural
beauty and responsible environmental
stewardship go hand in hand.
IMAGE
CREDIT
-
FG
GLASS
WFM | JULY-AUGUST 2023 31
Cladding
Architects and designers embrace the
awe-inspiring possibilities of 3D printing
Case Study
A Glimpse of the Future
The Pune Project
TARIQ KACHWALA
Director, FG Glass
ABOUT THE AUTHOR
Tariq Kachwala, Director at FG Glass, is
an MBA from New York University. Since
joining FG Glass in 2004, he has excelled
in new business development, new
product development, and business
expansion for Indian clients and exports.
Tariq’s expertise lies in specialised glass
products, including fire safety, Creations,
and security glass. He oversees the overall
management of the factory, ensuring
strength in processes and technical
knowledge while providing valuable
insights for sales and partnerships.
Tariq actively engages with designers and
architects to ensure the right product
selection for buildings. He has played a
crucial role in formulating Indian standards
for glass processes and products, especially
fire safety, security, and creation. His
involvement in the National Building
Court demonstrates his commitment to
sustainable glass usage practices. At FG
Glass, Tariq’s leadership has positioned the
company as forward-thinking and ahead of
competitors.
Façade Technology
A testament to the potential of 3D-printed façades
IMAGE
CREDIT
-
FG
GLASS
Let us turn our attention to the city of
Pune, where a visionary project curated
by FG Glass stands as a testament to
the potential of 3D-printed façades. In
this remarkable endeavor, commercial
architecture finds new life through
the harmonious blend of tradition and
innovation. The façades, painstakingly
restored and recreated using 3D
printing technology, transport us back
in time while enthralling us with their
modern allure. It offers a glimpse into a
future where the past is cherished, and
the present thrives, where architectural
wonders become symbols of the
harmonious coexistence of history and
progress.
As architects and designers embrace the
awe-inspiring possibilities of 3D printing,
we stand on the brink of an architectural
renaissance. The magnificence of
3D-printed façades revitalizes our past,
preserving the heritage that defines us
while propelling us into a future where
imagination knows no boundaries.
The symbiosis of craftsmanship and
technology promises to inspire, captivate,
and leave an indelible mark on the
landscape of our built environment. Step
intothisworldofarchitecturalresurrection,
where the forgotten splendor of the past
flourishes alongside the breathtaking
innovations of the present. It is a journey
that invites us to dream, explore, and
embrace the limitless possibilities that lie
ahead.
32 WFM | JULY-AUGUST 2023
T
hroughout the ages, natural stone
has been the preferred choice of
materialforconstruction,effortlessly
blending strength and elegance into
timeless designs. From the Mayans,
Dravidians, Greeks and Romans to modern
architects, its allure has transcended ages.
Not just architecture, natural stone is also
captivated as a medium for sculptures.
Artists such as Michelangelo and Bernini
transformed blocks of marble into
timeless masterpieces, breathing life
into stone and showcasing its expressive
potential.
Its eco-friendly essence is a cornerstone
of its appeal. Derived/Borrowed from the
earth, it aligns with sustainable practices.
Its longevity reduces waste, echoing a
responsible ethos. Natural stone cladding
effortlessly marries durability with
aesthetics. It’s also preferred for subtle
imperfections to add an authentic touch,
its organic nature and tone variations. Its
robustness and endurance safeguards
structures against the ravages of time
and nature and help you leave behind a
smaller ecological footprint.
The installation of natural stone cladding
is an intricate process that demands
both skill and precision. To achieve a
safe and reliable fixing system for stone
cladding, it is essential to fully consider
Natural stone’s unique thermal properties
offer a great advantage when it comes to
energy efficiency
Stone Cladding
Natural Stone Cladding
The New Parliament House, New Delhi
the implications of the weight and
properties of natural stone, early on in
the design work. Weight is the primary
area of concern when building with
stone. Fundamentally, you are talking
about adhering or attaching a very heavy
material to a vertical surface.
The installation process requires
ensuring that each stone finds its place
within the design while considering
load distribution, thermal bridging and
material compatibility.
Dry cladding directly on the structure of a
buildingisaconstructiontechniquewhere
cladding materials are attached directly
to the main structural elements, with or
without the use of a substructure made
of steel or other framing materials. This
method is often referred to as “direct-fix”
or “face-fixed” cladding. In this approach,
the cladding material is typically secured
to the building’s surface using fasteners,
such as screws or nails. The fasteners are
directlydrivenintothestructuralsubstrate,
providing a secure and stable attachment
for the cladding. Two common types of
fasteners used in dry cladding are regular
fasteners and undercut fasteners, which
have a unique design that allows for a
hidden attachment, which means the
fastener remains concealed behind the
cladding material. This provides a clean
and seamless appearance to the exterior
surface of the building.
Natural stone’s unique thermal properties
offer a great advantage when it comes
to energy efficiency. Its high thermal
mass enables it to absorb, store, and
gradually release heat, regulating indoor
temperatures. This quality helps keep the
heat out when it’s warm, which means we
rely less on air conditioning and use less
energy overall. This synergy with nature’s
rhythm not only slashes utility bills but also
promotes sustainable design strategies.
Natural stone cladding also contributes to
improved acoustics within architectural
spaces. The dense composition of the
stone helps dampen the sound vibrations,
creating tranquil interiors and shielding
inhabitants from external noise pollution.
As urban landscapes grow louder, the value
of acoustically enhanced environments
becomes ever more apparent, making
natural stone cladding an asset in fostering
serenity within bustling cities.
From ancient wonders to modern times,
the journey of natural stone cladding
epitomises architectural evolution. Natural
stone cladding is a marvel that harmonises
durability, aesthetics, and ecological
sensitivity. It creates spaces that breathe
elegance and resilience while embracing
sustainable principles. As architects and
designersembracetheheritageandpromise
of natural stone cladding, they shape not just
structures, but a greener future.
WFM | JULY-AUGUST 2023 33
Stone Cladding
Installing 290 metric tonnes of Dholpur sandstone in the form of 70mm thick lattice screens
The lattice screens, totaling 14,200 square feet
Case Study
An Odyssey in Stone
The New Parliament House, New Delhi
Some projects are chosen, not only for
the legacy associated with them but
also for the significant scale and timeline
that demands collective and individual
efforts from the entire organisation.
The specialised stone latticework at the
New Parliament House, New Delhi, in
collaboration with Tata Projects, was one
such landmark project in the history of
our organisation. We, at Odyssey, were
entrusted with the responsibility of
creating the exterior and sandstone lattice
screens for this iconic structure—the first
purpose-designed Parliament building
in India, in an extremely demanding
timeline. It required each individual, and
the entire organisation as a whole, to step
up and tackle this head-on.
As a specialised fabricator and installer,
our task involved procuring, sawing,
carving, finishing, and installing 290
metric tonnes of Dholpur sandstone in
the form of 70mm thick lattice screens.
We source material directly from the
quarry, to ensure consistency of raw
material and two members of our team
were stationed at the quarry during the
entire procurement process.
Simultaneously, we began the design
and prototyping process which
required close to 500 square feet of
lattice prototypes in varying degrees
of intricacy. We had to strike the right
balance between achieving the correct
degree of intricacy with the finer tools
(such as the pencil/6mm diameter
tool) along with fabricating within the
stipulated period. These prototypes
were then placed at the heights they
would be viewed for final approvals
from the design team.
The lattice screens, totaling 14,200 square
feet, are 3-dimensionally carved on the
face and 2-dimensionally honed from the
34 WFM | JULY-AUGUST 2023
RUCHIKA GROVER
Founder and Creative Director,
Odyssey - Abstractions in Stone
ABOUT THE AUTHOR
Ruchika Grover is a self-taught artist; her
interest in stone, primarily, blossomed at
the age of 14 when she began travelling
with her father, a stone merchant, to
rock formations and quarries. These early
experiences formed the cornerstone of
her understanding of materiality and
craftsmanship, eventually pushing her to
establish Odyssey in 2007, a design studio
focused on art installations and custom
fabrications.
Stone Cladding
• Project: New Parliament House
• Location: New Delhi
• Client: Tata Projects Limited
• Architect: Ar. Bimal Patel
• Other Consultants: Rajeev
Lunkad - DirectCreate
• Architectural Hardware used:
Sand Stone /Hilti Machine,
3-axis CNC Machines, overhead
cranes
• Commencement Date: June
2022
• Completion Date: February
2023
QUICK FACTS:
CNC Machine carving 80mm thick stone lattice
back side, as they would be visible from
the inside of the building. This intricate
work required over 75,000 CNC milling
hours, 60,000 hand-finishing hours, and
25,560 man hours for installation. Over
45 CNC machines, operating for 22 hours
a day were dedicated to this project and
a team of 30 finishing craftsmen hand
finished.
The lattice screens are installed at a
height of 80 feet and were pre-installed
with undercut fasteners, and mechanical
fasteners to streamline the delivery and
installation process. Due to the sheer
number of agencies simultaneously
involved in finishing this monumental
project, every second and square foot
on the job site was accounted for. This
required precision to the highest degree,
and we had to create stencils of every
individual metal sub-frame, and mark
them on each lattice for the positioning
of the undercut fasteners.
There are a total of 78 full lattice panels,
which are a composition of nine
individual panels. Each lattice panel,
with outer dimensions of 2400mm x
600mm x 70mm and weighing 750
kilograms each, was installed at a height
of 80 feet.
The meticulously crafted sandstone
lattice screen draws inspiration from
the country’s rich architectural heritage.
These beautifully carved screens adorn
the first-floor verandahs, providing
shade and enhancing the building’s
aesthetics.
Odyssey’s contribution to the new
Parliament building in New Delhi is
a testament to our commitment to
excellence and dedication. The sandstone
lattice screens will stand as an enduring
symbol of beauty and functionality,
illuminating the interior spaces with a
touch of tradition. As we continue to
grow and evolve as a company, we take
immense pride in leaving a lasting legacy
that showcases our passion for artistry
and innovation.
WFM | JULY-AUGUST 2023 35
We are Sobinco. We listen. We think in terms of opportunities.
We get things done. We are not afraid to roll up our sleeves.
Get in touch: abhishek.kale@sobinco.com • www.sobinco.com
3rd Floor, Shivana building, Right Bhusari Colony, Chandani Chowk, Pune 411038
B-Slide
Modular
multi-point lock
Modular lock in stainless steel
for sliding doors
Easily expandable to
a multi-point lock
Multiple handle choices from Edge,
Horizon and Sobinox range
B-Slide lock with Edge
h
a
n
d
l
e
36 WFM | JULY-AUGUST 2023
T
he field of building exteriors has
seen significant progress in the
development of materials for
cladding façades, windows, and doors.
Architects and designers now have
a diverse selection of materials, such
as glass, aluminium, metals, concrete,
brick, fly ash, wood, bamboo, rammed
earth, and tensile fabric. These materials
offer distinct properties that allow for
visually impressive and environmentally
appropriate structures to be created.
Glass has gained immense popularity
due to its transparency, versatility, and
Embracing the elegance of finesse in wood and wideness in concrete: The materials work
in harmony to contribute to a balance façade language as well as the structural integrity of
providing durability and efficiency
The façade radiates warmth and
transparency: Glass offers transparency
and visual connectivity, metal strips provide
strength and support, and wood introduces
a natural and textured element to building
façades
Cladding Trends
Elevating Building Exterior through
Advancements in Façades, Cladding &
Fenestration
capacity to maximise natural light in
buildings. With advancements in glass
technology, such as low-emissivity
coatings and double or triple glazing,
improved insulation and solar control
are achieved, leading to reduced energy
usage for heating, ventilation, and air
conditioning.
Aluminium, known for its lightweight
property, durability, and recyclability,
is another commonly used material for
cladding systems. Aluminium Composite
Panels have gained popularity for
offering dynamic, sleek façades with
a wide range of colours, finishes, and
designs. Stone, high-pressure laminate,
glass, zinc, metal, ceramic, and concrete
offer diverse options for achieving
desired aesthetics and performance in
cladding applications.
Cladding trends have evolved to
encompass a wide array of materials,
colours, and designs. There is an
increasing demand for sustainable and
natural materials like wood and bamboo,
as they add a touch of warmth and
organic appeal to the building envelope.
Alternative materials such as rammed
WFM | JULY-AUGUST 2023 37
38 WFM | JULY-AUGUST 2023
The white hue façade helps reflect sunlight, reducing heat gain and minimising the need for
excessive cooling systems, thus offering improved energy efficiency and a comfortable indoor
environment
earth and tensile fabric have also
garnered attention for their unique and
sustainable attributes.
In fenestration, material and system
selection is primarily driven by factors
such as energy efficiency, durability, and
design adaptability. Common materials
for windows and doors include uPVC
(Unplasticised Polyvinyl Chloride),
aluminium, wood, and other metals. uPVC
is favoured for its exceptional insulation,
low maintenance needs, and cost-
effectiveness. Aluminium is renowned
for its strength, lightweight nature, and
sleek profiles, making it well-suited for
contemporary architectural designs.
Wood, prized for its timeless aesthetics
and natural insulation properties, remains
a popular choice, while other metals offer
durability and customisation possibilities.
As the industry embraces sustainable
practices and cutting-edge technologies,
we can anticipate a future brimming
with advancements that will shape the
aesthetics and performance of buildings
The strategic placement of greenery within common spaces is a harmonious blend of nature and architecture that offers a visually pleasing and
serene environment
on a global scale. The integration of
innovative materials, the application
of advanced technologies, and the
adherence to high standards for façades,
cladding, and fenestration will continue
to elevate building exteriors, creating
visually stunning, sustainable, and
functional spaces.
Cladding Trends
WFM | JULY-AUGUST 2023 39
Optimising natural light penetration while
mitigating heat gain
ASHISH BATRA
Principal Designer and Founding Partner,
Uniifyy
ABOUT THE AUTHOR
• Project: Modernly Luxurious
• Location: Gurugram
• Client: Dr. Goyal
• Architect: Ar. Ashish Batra and
Ar. Kavita Batra
• Architectural Hardware used:
Zinc, Aluminium windows,
powder-coated grills, HPL,
Thermo-Ash wood
• Commencement Date: 2020
• Completion Date: 2022
QUICK FACTS:
Cladding Trends
Case Study
Modernly Luxurious
A house in Gurugram, Haryana
We as a design team not only believe in
these principles of design but also reflect
on them in each design we create. One
such is the above-showcased project
called, ‘Modernly Luxurious’ built in
Gurgaon spanning 500 sq. yards that
exemplifiestheuseofinnovativematerials,
advanced technologies, and adherence
to high standards for façades, cladding,
and fenestration. Using oak veneer on
the walls creates a visually stunning and
acoustically harmonious study space. The
combination of revolving louvers and
ventilation quality in the façade ensures
optimal control over sunlight and heat
gain. The use of terrazzo stone for the
table adds sophistication and elegance to
the overall design.
In terms of technologies, the project
embraces modern systems to enhance
sustainability and energy efficiency.
The façade system promotes natural
ventilation, contributing to a pleasant
and comfortable living environment.
Energy-efficient systems are integrated to
minimise the ecological footprint of the
project.
Moreover, the project also adheres to
high façades, cladding, and fenestration
standards. The choice of materials and
constructiontechniquesensuresdurability
and longevity. Overall, the design takes
into account local climate conditions,
optimising natural light penetration
while mitigating heat gain. The design
achieves a harmonious balance between
aesthetics and performance by following
these standards.
In conclusion, the advancements in
façades, cladding, and fenestration have
revolutionised the architecture and
construction industry. We as designers
continue to push and re-create new
boundaries and look forward to exciting
developments that will shape the
form, functionality, functionality, and
sustenance of buildings in the future.
Ashish, a graduate of DCRUST, Murthal in
Haryana. With an unwavering passion for
crafting timeless & distinctive structures that
harmonise with their surroundings and culture
while accommodating change and growth, he
embarked on a journey to create his own mark
in the architectural realm. After gaining valuable
experience at a prominent firm in Delhi NCR,
Arvind Vivek & Associates, where he contributed
for three years, Ashish ventured to establish his
own design practice in Gurgaon. With over a
decade of diverse experience, Ashish constantly
pursues his vision and fosters innovation in every
project he undertakes. His expertise lies in project
leadership, encompassing architectural detailing,
strategic planning, and comprehensive design
solutions.Hisarchitecturalconcepts&designsnot
only reflect his technical prowess but also serve
as an extension of his own character. Beyond the
realm of planning and designing spaces, Ashish
channels his creative energy into other artistic
pursuits. Whether he is crafting melodies with his
instruments, engaging in sketching endeavours,
or immersing himself in various forms of art, he
exemplifies a multifaceted individual dedicated
to the pursuit of aesthetic excellence.
(Article - with insights from Kavita Batra, Founder
& Principal Architect of the design firm, Uniifyy.)
40 WFM | JULY-AUGUST 2023
WFM | JULY-AUGUST 2023 41
42 WFM | JULY-AUGUST 2023
A
s a part of the architecture
industry, one is constantly in
dialogue with the dynamic
world of design, driven by a passion
for a sublime, engaging and distinctive
creation that seamlessly connects with
the outside world.
With luxurious, grand and opulent
designs that merge with the natural
environment, the author presents a
modernist and analytical perspective on
the ever-evolving realm of cladding. By
Façade design - luxurious, grand and opulent designs that merge with the natural environment
Cladding is a vital component in
contemporary architecture
Cladding
Cladding Trends
Materials, Colours, Designs
exploring the latest materials, colours
and designs, this article unfolds the
transformative power of cladding as
a vital component in contemporary
architecture. With a visionary lens,
one can become aware of the present
state of cladding and understand its
future impact that paves the way for
innovative and captivating architectural
expressions.
EVOLVING MATERIALS: A UNION OF
NATURE AND TECHNOLOGY
Cladding materials have experienced
a renaissance in recent years, driven
by the desire to create visual façades
that easily merge with the natural
environment.Today there is an increased
exploration of the vast possibilities
offered by innovative materials such
as engineered timber, glass-fibre
reinforced concrete (GFRC), terracotta
and metal composites. These materials
provide structural integrity while
establishing an exchange between
the built environment and nature. By
embracing the union of nature and
technology, one can evoke a sense of
opulence, sustainability and resilience
in their designs.
COLOURS: FROM SUBTLE ELEGANCE
TO BOLD EXPRESSIONS
Colours wield tremendous power in
architectural design, evoking emotions
and setting the tone for a space. While
neutral and monochromatic palettes have
dominated the scene, a contemporary
shift towards vibrant and daring colour
schemes is underway. Deep blues, earthy
tones and striking metallic hues are
finding their way onto façades, imbuing
them with energy and personality. This
departure from convention adds an
element of drama, allowing structures to
make a bold and unforgettable statement
in the urban landscape.
DYNAMIC DESIGNS: THE ARTISTRY
OF PATTERNS AND TEXTURES
In the realm of cladding designs,
designers are increasingly embracing
dynamic patterns and textures to create
WFM | JULY-AUGUST 2023 43
Cladding
Designers are increasingly embracing dynamic patterns and textures to create
appealing façades
Cladding presents a unique opportunity to incorporate eco-friendly materials and technologies
appealing façades. This trend is fueled
by advancements in digital fabrication
techniques, enabling the realisation of
intricate and customisable cladding
elements. Geometric shapes, organic
motifs and abstract compositions are
bringing buildings to life, transforming
them into works of art.These captivating
designs engage the viewer, inviting
them to further explore the interplay of
light and shadow that weave across the
surfaces.
NATURE-INSPIRED CLADDING -
BLURRING BOUNDARIES
Our connection with nature has a
profound impact on our well-being
and architects are harnessing this
understanding by integrating nature-
inspired cladding designs into their
projects. Vertical gardens, living walls
and the use of natural textures enable
a seamless blending of the built
environment with the surrounding
landscape. By embracing biophilic
design principles, architects create
spaces that exude opulence and foster a
sense of serenity and harmony, allowing
occupants to experience the soothing
effects of nature and enhancing their
overall well-being.
SUSTAINABILITY - PIONEERING THE
PATH TO A GREENER TOMORROW
As architects, we hold the responsibility
to design with sustainability at the
forefront of our minds. Cladding
presents a unique opportunity to
incorporate eco-friendly materials and
technologies into our designs. Recycled
and reclaimed materials, along with
energy-efficient systems, contribute to a
reduced carbon footprint. By embracing
sustainable cladding solutions,
architects can not only create luxurious
and opulent spaces but also contribute
positively to the environment, leaving a
lasting impact for generations to come.
FUTURE IMPACT - PUSHING
BOUNDARIES AND DEFINING THE
FUTURE
Looking ahead, cladding trends will
continue to push boundaries and
define the future of architectural
expression. Smart cladding systems,
integrating technologies that respond
to environmental conditions and
user preferences, will revolutionise
the way buildings interact with their
surroundings. Augmented reality
and interactive interfaces will further
enhance the user experience, allowing
individuals to engage with cladding on
a whole new level.
Cladding trends in contemporary
architecture offer a myriad of
opportunities for architectural
expression and design innovation. As
the founder of an architecture studio,
I am deeply inspired by the endless
possibilities that cladding materials,
colours and designs present. As we
navigate the future, the transformative
power of cladding will continue to shape
the architectural landscape, ushering
in an era of grandeur, innovation and
harmonious coexistence with nature.
44 WFM | JULY-AUGUST 2023
An alluring blend of wood, metal, stone, and glass creates an exceptional
façade, captivating attention with its unconventional material interplay, resulting in a
distinctive exterior
Case Study
CELESTIAL ORB
IN THE HEART OF GURUGRAM
Nestled in the heart of Gurugram. With
its charming 12 feet-high ceilings, this
residence embraces the richness of
earthy Indian materials and custom-
crafted furniture. Its façade is shown
with a distinctive blend of wood, metal,
stone and glass, creating an alluring and
unconventional exterior. Despite the
limited site area, the villa maximises its
height, defining itself with a sense of
grandeur.
Step inside this sun-lit home
transformed into a tranquil tropical
paradise with soothing oceanic
tones and wood elements. Designed
by design enthusiasts, Bhuvan and
Gagandeep Kapila, in collaboration
with the homeowners - a prestigious
salon proprietor, his artist partner
and their daughter. Every aspect of
this home exudes elegance, from the
curved furniture inspired by arches
and domes to the personal artworks by
the homeowners and carefully chosen
Cladding
Enchanting night: Illuminated facades gracefully dance, as vibrant hues
and shimmering patterns caress the darkness, evoking a mesmerizing aura that ignites the
nocturnal cityscape
sculptural pieces. Natural light floods
in through skylights and windows,
while touches of greenery enhance the
overall design narrative.
The vibrant facade emerges from a lush
tapestry of trees, creating a sustainable
haven for both residents and the
environment
The journey through the home begins
with a welcoming lobby on the ground
floor, leading to living, dining and
bedroom areas on subsequent floors.
A robust staircase with a glass railing
connects the home physically and
WFM | JULY-AUGUST 2023 45
AR. BHUVAN KAPILA
Founder and Principal Architect,
Workshop for Metropolitan
Architecture (WMA)
ABOUT THE AUTHOR
Ar. Bhuvan Kapila, an architect and an avid
explorer of the world, draws inspiration from
his global encounters to fuel his passion for
design.Withakeeneyefordetail,heenvisions
spaces beyond the ordinary, embracing
flow, volumes and intricate features.
After graduating from the TVB School of
Habitat Studies, he immersed himself in
architectural knowledge & industry trends.
Transitioning to entrepreneurship was a
challenge, but his talent and individuality
propelled him forward, founding Workshop
for Metropolitan Architecture (WMA).
WMA thrives on design excellence and
construction sophistication, fostering a
collaborative environment for innovative
creations. Bhuvan’s philosophy centres on
human interaction with space, context and
cultural influences, resulting in meaningful
designs. This ideology in thought and
design has garnered the firm strong
recognition in esteemed publications,
solidifying its position in the industry.With a
resolute commitment to contextual design
and sustainability, Bhuvan Kapila paves
the way for continued success in crafting
remarkable spaces for his design firm, WMA.
• Name of the Project: Celestial
Orb
• Location: Gurugram
• Architect: Workshop for
Metropolitan Architecture
(WMA)
• Area: 3240 sqft
• Completion Date: 2022
• Photo courtesy: Vaibhav
Bhatiya
QUICK FACTS:
Cladding
The façade’s captivating design and flawless symmetry demand admiration, drawing every
passerby into its intricate details. The sheer elegance commands attention, making a lasting
first impression
aesthetically, illuminated by unique
pendant lighting. A Chinese granite
feature wall stands out as an artwork,
while sheer linen curtains filter sunlight,
illuminating the deep blue velvet sofa
and natural-hued hand-knotted rugs.
Subtle touches of gold add a luxurious
element to the furnishings and decor.
At the heart of the home, the 12 feet-
high dining area invites the family
to relish the expansive property. A
vibrant pop of blues and a skylight
with hanging pendants enhance
the lively atmosphere. The lounge
strategically overlooks the living and
dining areas, creating an open expanse
of communal spaces. The master
bedroom features soothing beige
tones, while the daughter’s bedroom
showcases shades of pink and grey.
Floral patterns and metallic accents
unify both rooms, complemented by
seamless Michelangelo marble flooring
throughout the home. The topmost
floor doubles as a conservatory and
art gallery for homeowners, who are
accomplished Master Artists.This unique
space exhibits their personal collection
of artworks and family photographs.
Artistic touches in the furniture and
decor elevate the atmosphere, while a
subdued colour palette accentuates the
artwork. Opening to a deck with green
landscapes and planters, it offers an
inviting outdoor space.
In essence, this contemporary dwelling
stands as a resounding testament to
the homeowners’ desires to create a
bespoke sanctuary tailored to their
every need for serenity, solace and
revitalisation.
46 WFM | JULY-AUGUST 2023
WFM | JULY-AUGUST 2023 47
48 WFM | JULY-AUGUST 2023
T
he word façade originally comes
from the Italian word “facciata”, and
is defined as the outside or all of the
external faces of a building. The term is
frequently used to refer just to the main or
front face of a building.
Along with the roof, cladding is one of the
most important elements of a building,
since it acts as the primary barrier against
external weather elements that could
damage the health of the structure, such
as rain, snow, wind, frost, sun, etc.
Because of this, it is very important to
choose a façade system that protects
against these risks whilst helping to
achieve lower energy consumption,
reduce maintenance costs and improve
comfort for the inhabitants.
Contemporary homes are unique for their
incorporation of multiple architectural
styles. While they feature the minimal
adornment, open spaces and large
windows of modern homes, they are also
characterized by free-form composition
not found in modernist architecture.
Apple Flagship Store, BKC, Mumbai
Cladding
New Wall Cladding Systems
With today’s technology, architects are
no longer limited to linear forms. For
this reason, contemporary homes tend
to incorporate dramatic curves and
seemingly impossible proportions.
Another main feature of many
contemporary homes is eco-friendly,
sustainable design and smart-home
technology that reflects a response to
today’s climate-change emergency. For
instance, contemporary homes are often
constructed of natural and recycled
materials.
There are many products available in the
market for contemporary façades.
• Precast concrete panels
• Natural stone/granite/tile
• Stucco
• Fibre cement panels
• Terracotta
• GRC/GFRC/FRP
One prominent solution to many of
the above cladding materials is using
aggregated Portland cement boards as
base substrate and then jointing and
finishing substrate with a cement-bound,
synthetic resin-enhanced basecoat. This
basecoat provides a seamless surface
for the final texture/paint/coating. This
technology is used in various applications
in façade like:
Exterior Drywall - Cement board is
a superior alternative to traditional
construction methods such as brick walls
or AAC blocks. A typical exterior drywall
consists of exterior grade cement board
+ basecoat along with interior grade
Gyp boards from the internal side of a
stud frame. Insulation is filled between
the external and internal board cavity for
various levels of fire rating and acoustic
insulation.
Direct Applied Exterior Finish Systems
- DEFS are relatively new wall cladding
systems utilizing polymer-based products
with various sheathing boards which
function as a substrate. These systems
generally do not have an insulation
component, although, in one case, the
substrate also serves as insulation.
Exterior Insulation Finishing System
- An Exterior Insulation Finishing System
(EIFS), also known as EWI (Exterior Wall
Insulation System) or External Thermal
Insulation Composite System (ETICS) is
a type of cladding system that provides
exterior walls with an insulated finished
WFM | JULY-AUGUST 2023 49
Cladding
surface & waterproofing in an integrated
composite material system. Put another
way, an Exterior Insulation Finishing
System/External Thermal Insulation
Composite System can be defined as an
ideal energy-efficient thermal wrapping
or façade insulation applied to the
exterior surfaces of a building which is
then finished with a long-life, decorative
and protective wall coating that can be
installed on any type of construction.
We will find many different companies
worldwide offering different solutions for
various façade cladding options in cement
boards. Some manufacture almost all
components like Cement board/insulation/
vapour barrier & finishing basecoat. Some
manufacturers specialize in manufacturing
independent components like substrate
board/basecoat. Eventually, a façade
system installer provides a final solution to
clients based on site requirements. Clients
will always have a wide range of products/
manufacturers to choose the required
system as per their requirements.
There are various advantages of the
above system:
1. Fire resistant – Almost 100% of
components of DEFS are non-
combustible hence it is practically
very safe to be used in façades.
2. Thermal insulation – With more
and more usage of air conditioning,
energy saving in buildings become
very important. Various insulation
methods inside DEFS/EIFS buildings
can be made more energy efficient.
3. Acoustic insulation – Exterior drywalls
can be used to achieve various levels
of acoustic insulation
4. Design freedom – With flexible
cement boards and top basecoat,
practically any design/height and
shape can be achieved using the
DEFS system.There are many exterior-
grade textures/coatings available by
many reputed brands for clients to
choose from.
5. Lightweight – Reducing the weight
of the façade system also reduces
concrete & steel consumption hence
reducing overall construction cost.
6. Faster – Exterior drywalls are at least
4 times faster than conventional
construction methods, hence
buildings like hotels/malls/hospitals
can be constructed faster to generate
revenue for clients much in advance.
7. Leak-proof/mould-free surface
– With top basecoat technology
buildings become crackproof
and leakproof hence increasing
building-like and making the façade
look younger for many years.
8. Better finish – As the boards are
installed over blockwork using
steel frames, the plum and line of
the façade are very much smooth
and flat as compared to RCC/
Blockwork.
9. Green construction – Construction
of exterior drywall requires only 5%
construction water as compared to
block work. Also, cement boards are
only 12mm thick which requires less
energy spent during manufacturing
and transportation to the site, making
exterior drywalls a very good solution
in green buildings.
Case Study - 1
Oberoi Flight Kitchen Services
Sahar, Mumbai
• Project: Oberoi Flight Kitchen
Services
• Location: Sahar, Mumbai
• Client: Oberoi Hotels
• Architect: M R Warekar &
Associates
• Other Consultants: Tata
consulting engineers
• Architectural Hardware used:
Light gauge steel frames and
USG cement boards
• CommencementDate:Nov 2019
• Completion Date: July 2020
QUICK FACTS:
During the design brief meeting, the
client shared his experience with Ar.
Parag about challenges of Masonry
construction in steel building. Ar. Parag
with his vast experience in PEB buildings
found a solution for this problem by
using Exterior Drywalls with Moisture
barriers and avoiding joinery between
Steel beams to wall partitions. Wall
heights varying from 3Mtr to 5 m were
another challenge for construction.
MRWL team worked on various details of
joints, groves, and junctions to make sure
that façade looks neat and clean and is
well protected against any seepage and
leakage issues.
Architects also used cement boards
innovatively to create contrasting bands
over exterior drywalls both horizontally &
vertically.
50 WFM | JULY-AUGUST 2023
Case Study - 2
Case Study - 3
SD Imperial Edge IV
Apple Flagship Store
Tardeo, Mumbai
BKC, Mumbai
• Project: SD Imperial Edge IV
• Location: Tardeo, Mumbai
• Client: Shapoorji Pallonji & Dilip
Thacker Group, SD Corp
• Architect: Hafeez Contractor
• Other Consultants: Façade India
testing
• Architectural Hardware used:
PPGI frames & USG cement
boards
• Commencement Date: Jan 2020
• Completion Date: Dec 2020
QUICK FACTS:
• Project: Apple Store
• Location: BKC, Mumbai
• Client: Empty TC India
• Architect: Fosters + Partners
• Other Consultants: BES
• Architectural Hardware used:
AZ150 Coated steel frames and
USG cement boards
• Commencement Date: Sept
2022
• Completion Date: Jan 2023
QUICK FACTS:
Cladding
When we came on board for this project,
the application was for a simple exterior
drop beam to be created at the slab
edge on typical floors (23rd
to 49th
).
During the first phase of installation,
both architect and clients realised the
versatility of the seamless finish achieved
by DUROCK boards also reducing the
total weight of the façade system.
During phase 2 construction system was
used to construct dummy beams and
columns, projected box cladding, soffit
ceiling and a grand entrance gate arch.
Overall 20000Sq.Ft of cement board dry
cladding was used, after painting the
entire cladding just merged with exterior
India’s first premium flagship Apple store
constructed is Positioned on a prominent
corner of Jio World Drive, BKC. Ground +
1st
floor is designed for retail space and
has a huge glass façade for more visibility
walls and RCC surface making the entire
façade look very settled and smooth. Not
to mention construction was done much
faster compared to GRC.
and natural light. On the 2nd
floor above
Canopy is their office space, where, apart
from the glass façade clients needed a
rain screen façade system to give this
façade a more settled look and feel, a
layer of insulation was added between
cladding & block work for better thermal
comfort for the occupants. The entire
cladding was also wrapped with a TVYEK
membrane to manage water ingress
behind the cladding. There was also a
curved wall cladding in the façade where
a smooth curve was very essential to give
the premium look to the façade.
WFM | JULY-AUGUST 2023 51
This commercial building is 3rd building
within the Chalet Powai hotel complex.
It’s a PEB building constructed by L&T. The
Architect wanted a picture frame around
the glass façade, a total of 170m long
cladding per floor around the glass façade
and their requirement was to have this in
seamless finish with texture paints. This
cladding also acts like a soffit and will have
very interesting façade lights post-sunset.
Façade gets an unobstructed view from
Powai Lake. A specially designed DEFS
system along with the customised PPGI
frames solution reduces cladding weight.
The façade looks very natural but at the
same time, it provides good protection
for the structure from weathering. This is
a masterpiece in making and installation
will be complete by Oct 2023.
Case Study - 4
Chalet Hotels – Commercial Phase 3
Powai, Mumbai
VIJAYBHAN SINGH
Partner, Akash Impex INC
ABOUT THE AUTHOR
Vijaybhan takes care of marketing, design
and execution of projects undertaken for
the installation of exterior drywall, façade
cladding and ceilings. With more than 15
years of experience in the construction
industry, Vijaybhan has held key positions
in India’s best-known companies like Wirpo
Lighting, Saint-Gobain Glass and USG Boral.
Vijaybhan has gained experience in different
products and applications in façades.
During his stint at USG Boral, Vijaybhan was
handling exterior drywall projects across
India and has also been involved in projects
in Malaysia. In 2019, after partnering with
Akash Impex,Vijaybhan successfully designed
and Installed more than 25 façade projects
in India. His aim is to build an organisation
that can design and build sustainable
and futuristic façade solutions where one
can not only use his technical knowledge
and detailing capabilities but also use his
engineering background to value engineer
different solutions to meet both clients’
aesthetics and as well budget requirements.
Clients Like Raheja, Piramal, Shapoorjee,
Godrej, and Oberoi have trusted his abilities to
deliver some mega façade projects.
QUICK FACTS:
Cladding
CONCLUSION
Whether you are in the process of a new
construction or refurbishing an existing
façade, getting the right building
materials is essential. Exterior drywalls/
cladding and ceilings must be stable
and durable during different weather
conditions and the drywall system offers
that stability. Drywall can be used for the
construction of regular walls and ceilings
but also as a façade cladding material. It
can be removed and installed easily and
can be cut in all sizes. It is manufactured
faster and this makes a difference to the
energy costs during their construction.
Most important is the finish one achieves
with cement board cladding. Exterior
drywalls are a very familiar construction
technology worldwide and slowly many
Indian developers are also using this
world-class technology to build faster
and better.
WFM | JULY-AUGUST 2023 51
• Project: Chalet Hotels
commercial Phase 3
• Location: Powai, Mumbai
• Client: Chalet Hotels (K Raheja
Corp)
• Architect: PG Patki Architects
• Other Consultants: AXIS
FAÇADE
• Architectural Hardware used:
PPGI frames & USG cement
boards
• Commencement Date: JULY
2022
• Completion Date: Ongoing
52 WFM | JULY-AUGUST 2023
BRAND WATCH
Siderise Hosts Insightful Seminar on
Passive Fire Protection
O
n 11th
August 2023, Siderise, a
world-leading manufacturer of
factory-engineered passive fire
protection solutions for the facades of
buildings, hosted an exclusive educational
seminar in New Delhi underlining the
significance of passive fire protection in
delivering safer buildings for the people
of India.
The event welcomed guests from all
over the country, with over 80 delegates
from various notable architectural
practices, contracting firms and property
developers in addition to officials from
the Delhi Fire Department, Central Public
Works Department, National Buildings
Construction Corporation, Airport
Authority of India, and the Rail Land
Development Authority. They listened to
talks that focused on compartmentation
and fire mitigation in façades, Indian and
global fire safety standards and code
compliance.
The seminar began with a keynote
address from the honourable Sh. Atul
Garg from Delhi Fire Service, who
not only holds the 2009 Fire Service
Medal for Meritorious Services but
has been instrumental in framing
policy concerning fire safety in various
premises covered under the Delhi Fire
Service Acts and Rules. His speech set
the context for the day, highlighting
the importance of creating buildings
which not only deliver excellent energy
efficiency and architectural merit but
also focused on fire and life safety firmly
at the heart of building design.
The sessions that followed included
a presentation on the importance of
specification in code compliance by
architect Mohammed Ather from SPA, &
an overview of the current & incoming
fire and life safety standards related to
compartmentation and penetrations
in façade applications by Mr. Rajesh
Chaudhary, Assistant Director of the
Bureau of Indian Standards. Well-known
façade experts, Mr. Praveen K Chaubey,
Principal at Facade Design Factory, and
Mr. Lalit Mohan Pandey from LM Design
shared their experiences of ensuring fire
safety on a variety of project types, going
into detail on key issues such as why
spandrel protection is vital, and extended
compartmentation or cavity barrier
applications.
Sreenivas Narayanan, Siderise Technical
and Compliance Director for MEIAP,
delivered a session on the role of
manufacturers in ensuring passive fire
safety. Speaking at the seminar, he said:
“The event was a huge success, and
we are grateful for Allarch’s support in
organising the day. As global experts
in passive fire protection, we believe in
sharing our knowledge, wisdom, and
insight to help build competency and
raise the bar for a better, safer global
built environment for all. To see so
many delegates engage with this crucial
topic and to hear the conversations
Sh. Atul Garg, Delhi Fire Service with Uday Shetty, Siderise
happening in India’s building industry
is very positive, and I am excited to see
what the future holds in this region.”
To learn more about Siderise’s commit-
ment to supporting the industry to Go
Beyond®, visit: GoBeyond.Siderise.com
For more information, contact:
Website: www.siderise.com
Email: siderisein@siderise.com
Phone: +91 998 700 4611
WFM | JULY-AUGUST 2023 53
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1
BRAND WATCH
Lingel Windows’Eco-Friendly
Manufacturing Unit at Rewari, Haryana
L
ingel’s giga factory located at
Kapriwas in Rewari, Haryana, is
nothing less than a trendsetter for
upcoming industry units. What makes
the manufacturing unit so special is the
geographical positioning of the unit itself:
its north, south, east, and west location,
and its fenestration.
Since the large glazing at the production
area is east and northwest-facing, there
is almost no direct sunlight hitting
the windows throughout the day,
and heating up the fabrication facility
further. But, at the same time, it gives
ambient daylight to the unit, so that
the production unit runs without any
artificial light almost throughout the
day, which saves a lot of energy. Though
the south-facing area has the maximum
light impact, cantilevers above the
windows and the large glazing protect
the glass from direct sunlight. The rooms
are flooded with sunlight but without
heating up the facility.
Both the production area and the
offices have metal roof sheets with
large insulation panels on the inner side
ensuring that the heat of the metal sheets
does not go through the production area
and prevents the unit from heating up. At
the centre of the roof of the unit, a large
opening has been provided; it works as a
natural ventilation system. Hot air created
inside the factory passes out and the
environment, even on a hot summer day,
remains pleasant inside.
With 12 metres in eight, throughout the
year we have a very comfortable climate
in the production area, ensuring better air
exchange. In the centre of the fabrication
unit is the Lingel control tower that
54 WFM | JULY-AUGUST 2023
WFM | JULY-AUGUST 2023 55
BRAND WATCH
houses the company’s core team and
the MD’s cabin; with wide views of the
production activities taking place. On the
2nd floor is a viewpoint that also serves as
an informal space where Lingel members
and customers can enjoy the view of the
windows being produced. An auditorium
is also being constructed on this floor.
Also planned is a glass bridge which
will be 10 metres above the floor. It will
serve as an entertainment factor and help
one to take a look at the manufacturing
process of the windows.
Since the entire set-up is 4 feet above the
ground, it is easy to load and unload the
incoming/outgoing Lingel’s super heavy
windows onto trucks that come to the
required level, also reducing manpower
requirements and high costs incurred
otherwise.
Lingel’s 150-metre-long fabrication unit
workssimilartoanautomotiveproduction
line. Various workstations function
simultaneously and parallel to each
other so that multiple windows can be
produced. At the back is a storage space
for incoming material, while the windows
produced are stored in the front area. This
planned straight production line works
seamlessly from loading of materials to
production to assembly to storage of
ready windows to their offloading on
trucks for despatch.
The factory is divided into two parts: The
left wing is for aluminium production and
the right-wing is for uPVC production.
Since both are placed in a straight line,
there is a continuous flow of profiles and
finished material from the backend and
frontend. This saves time, and labour, and
enables quick storage.
Provision has been made for solar
panels on the roofing of the production
unit. The company plans to install the
panels during 2024–25. There is also
a rainwater harvesting program for
collecting rainwater and reusing it in
the landscaping and other areas of the
premises.
As per the Haryana government’s safety
norms, Lingel has installed fire-fighting
equipment, a water storage tank of more
than 200,000 litres, and three fire safety
pumps, and a generator, so that in case
of a fire breakout and a power failure, the
fire can be doused. On the roof of the
building, another storage of 20,000 litres
of water has been installed, as an extra
precaution.
“One of our prime concerns when setting
up the unit was that we wanted all
Lingel team members to have a safe and
comfortable work environment and to
showcase our fabrication process in the
best possible way to potential customers
visiting the factory.” Mario Schmidt,
Managing Director at Lingel India.
• Project: Lingel Windows’Eco-
Friendly Manufacturing Unit
• Location: Kapriwas, Rewari,
Haryana
• Architect firm: Ar. Vivek
Singh Rao, Rao And Associate
Architects, Gurgaon
• Size: 90,000 sq feet of occupied
space and total area - 125,000
Sq ft.
• Year of Completion:
September 2022
QUICK FACTS:
For more details on the product,
contact:
Lingel Windows and Door
Technologies Private Limited
Kapriwas, Sec-14 Rewari, Haryana,
123106 India
Website: www.lingelwindows.com
Email: mario@lingel.in
Phone: +91 9870273743
56 WFM | JULY-AUGUST 2023
57 WFM | JULY-AUGUST 2023
58 WFM | JULY-AUGUST 2023
BRAND WATCH
Why Ozone Glass Fittings are known
as Glass Ka Better Half
G
lass - one of the most versatile
building materials innovated
by mankind - makes the
foundation of any building envelope or
partition in an urban living space. The
emergence of architectural processed
glass requires hardware and a support
system to enable its use, to enable it
to stand and to move, without which
its usage and existence become
meaningless. This is why hardware,
the glass support system, becomes its
Better Half.
In India, Ozone is synonymous with
the architectural glass industry as one
of the most significant contributors
and has helped enable glass usage
in various applications through its
hardware solutions. For over 20 years,
the brand has stood alongside the glass
application to ensure its safe usage,
promising high-quality fittings with a
value of money quotient. Ozone has
footprints in more than 45 countries
now, moving more than a million glass
doors today.
When it comes to doors, Patch Fittings
are the most widely used Hardware
Fitting Systems. Since the entire weight
and movement of the glass depends
on the hardware, these fittings must be
made from high-quality raw materials
to secure the door properly and avoid
any untoward incidents. Ozone’s Patch
Fittings ensure that the glass is gripped
to perfection with anti-skid gaskets
and stainless steel screws, making it
the perfect companion to glass and
ensuring years of smooth operation.
The emergence of painted and printed
architectural glass used in interiors
paved the way for glass hardware in
different finishes and colors. This led to
the launch of ‘Colors by Ozone’ which
complemented high-quality finishes in
Gold Polish, Gold Matt, Rose Gold, and
Black Matt. It brought the zing to the
glass and made it the perfect partner.
Ozone ensured timely upgradation
of its solutions and range to ensure
continuity of the glass usage for
interiors. The change of trend from
frameless to frame led to the launch
of the Demountable Partition Systems.
This engineered system enables
easy installation of partitions with
minimal permanent changes making it
demountable in nature. The success of
the Ozone range of Hana, K-Lite, and
Outliner is a testimonial to this timely
addition enabling the perfect bond of
glass with hardware.
Ozone Fittings has always stood hand
in hand with glass; without either,
the other is half, and having a full is
essential.
For more details, contact:
Ozone Overseas Pvt. Ltd.
Website: www.ozone-india.com
Email: customercare@ozone-india.com
Phone: +91-9310012300
WFM | JULY-AUGUST 2023 59
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52 Edition India July-August 2023.pdf

  • 1. Volume 9 | Issue 4 | ` 200 July - August 2023 Industry Speaks PARUL MITTAL Director, Greenlam Industries Ltd. ALEX JOSEPH Senior Vice President, Marketing, Greenlam Industries Ltd. Face to Face AR. SWATI PUCHALAPALLI Founding Partner & Director, Terra Viridis Article Ensuring Safety, Functionality & Longevity of Buildings through Testing JOTHI RAMALINGAM, Director, Winwall Technology India Pvt. Ltd. www.wfmmedia.com EXTERIOR WALL CLADDING www.wfmmedia.com SYSTEMS, MATERIALS, TRENDS, SAFETY & TESTING
  • 4. WFM | JULY-AUGUST 2023 4 Work with a manufacturer who goes beyond simply supplying product. Choose global experts in passive fire protection – providing free, in-depth technical support at every stage of your project, backed by our engineers and product specialists from design to build and beyond. Wherever the project and whatever the challenge, our technical and site services teams are here to work with you - for you. TECHNICAL SUPPORT Are you ready to Go Beyond?
  • 5.
  • 6. 2 WFM | JULY-AUGUST 2023 CLEAR FLOAT OPTIMYSTIC REFLECTA OPTIMYSTIC TINTED FROSTED ALUMINIUM MIRROR SILVOXY MIRROR ARCHITECTURAL AUTOMOTIVE INDUSTRIAL MAGIC ACOUSTIC LACQUERED CLEAR FLOAT OPTIMYSTIC REFLECTA OPTIMYSTIC TINTED FROSTED ALUMINIUM MIRROR SILVOXY MIRROR ARCHITECTURAL AUTOMOTIVE INDUSTRIAL MAGIC ACOUSTIC LACQUERED IN STOCK AGAIN!! WE ’’RE BACK OptiMystic OptiMystic Reflecta Reflecta Green Green l l OptiMystic OptiMystic Tinted Tinted Green Green l l Mozaic Mozaic Green Green #glassforsustainablefuture #glassforsustainablefuture +91 11 66376000 info@goldplusgroup.com 4 Floor, Kings Mall, Sector 10, Rohini, New Delhi 110085 @goldplusglass WWW.GOLDPLUSGROUP.COM
  • 8. ARLU nv -TerVlucht 2, 8850 Ardooie, Belgium - +32 (0)51 27 05 00 - info@arlu.be - ARLU.BE CONTACT: Makarand Kendre | Area Sales Manager Middle East & India - makarand.kendre@renson.net - +91 98 22 912 403 Architecturale glaswanden voor een grote openheid en optimale lichtinval Architectural glass walls for a great sense of openness and optimal natural daylight AVA I L A B L E I N
  • 9. WFM | JULY-AUGUST 2023 5 Giesse S.p.A. - India branch office 362, MIDC, TTC Industrial Area, Kukshet Village, Juinagar, Navi Mumbai, 400705, India Tel: +91 22 27612146 / 64 | info.in@tyman.com | tyman-international.com Concealed hinges Door ƒ Load capacity up to 150 kg ƒ 105° opening ƒ Height and compression adjustments ƒ Silver and Black finishes Concealed hinges Bottom-hung ƒ Load capacity up to 250 kg ƒ Max sash width 2.5 m ƒ Height and compression adjustments ƒ Sash rest elements to relieve weight with closed sash ƒ 180° opening for easier installation Concealed hinges Tilt-and-Turn ƒ Load capacity up to 130 kg ƒ 180° opening ƒ 3D adjustment ƒ Micro-ventilation as standard ƒ Same product for Standard and Logica ƒ Also available for balcony doors ƒ Can be combined with Giesse SKG burglar-proof hardware Concealed hinges Side-hung ƒ Load capacity up to 130 kg ƒ 180° opening ƒ 3D adjustment ƒ Minimum width 160 mm, also ideal for ventilation sashes ƒ Also available for security sashes ƒ Can be combined with Giesse SKG burglar-proof hardware
  • 10. 6 WFM | JULY-AUGUST 2023
  • 12. 8 WFM | JULY-AUGUST 2023 Address:- A-18/A, Naraina Industrial Area, Phase-1, New Delhi-110028. India MENPHIS Series Powder film warranty Decorative warranty Color retention (ASTM D2244) Gloss retention Chalking (ASTM D4214) Interpon D1036 STF 15 years 10 years ΔE<5 Gloss loss evenly Rating ≥ No.8 Interpon D2525 STF 25 years 15 years ΔE<5 Gloss loss evenly Rating ≥ No.8 Sublimation technology Sublimation technology is mostly used to transform architectural aluminum compo- nents to give them the appearance of wood. Items such as windows, doors, screens, shutters, louvres and even outdoor furniture can be transformed using the sublimation process. The powder coated aluminum alternative offers all the natural beauty and warm aes- thetic appearance of wood without the labor-intensive and costly aftercare requirements associated with choosing a natural finish such as wood. Performance guarantee Interpon D architectural powder coatings are performance guaranteed with a full global warranty when applied to aluminum by an Interpon D Approved Applicator. Interpon D STF base-coats are available in both D1036 and D2525 quality. 4 3 2 1 Aluminum Pre-treatments Powder coating primer Film Transfer 1 2 3 4 Snow Drift YZ308V Pecan Pine Mahogany Brown Modern Oak Series Powder film warranty Decorative warranty Color retention (ASTM D2244) Gloss retention Chalking (ASTM D4214) Interpon D1036 STF 15 years 10 years ΔE<5 Gloss loss evenly Rating ≥ No.8 Interpon D2525 STF 25 years 15 years ΔE<5 Gloss loss evenly Rating ≥ No.8 Sublimation technology Sublimation technology is mostly used to transform architectural aluminum compo- nents to give them the appearance of wood. Items such as windows, doors, screens, shutters, louvres and even outdoor furniture can be transformed using the sublimation process. The powder coated aluminum alternative offers all the natural beauty and warm aes- thetic appearance of wood without the labor-intensive and costly aftercare requirements associated with choosing a natural finish such as wood. Performance guarantee Interpon D architectural powder coatings are performance guaranteed with a full global warranty when applied to aluminum by an Interpon D Approved Applicator. Interpon D STF base-coats are available in both D1036 and D2525 quality. 4 3 2 1 Aluminum Pre-treatments Powder coating primer Film Transfer 1 2 3 4 Snow Drift YZ308V Pecan Pine Mahogany Brown Modern Oak D1000 series D2000 series Type Standard durability Super durability Product Ranges Interpon D1036 Interpon D1025 Interpon D2525 Weathering Test- Florida 1 Year Florida 3-5 Years Florida Specifications "Qualicoat Class 1 AAMA 2603" "Qualicoat Class 2 AAMA 2604" Recommended End Use Interior and Exterior applications Residential buildings Critical extrerior and interior applications High-end residential buildings Commercial buildings Interpon D project Warranties 15 Years 25 Years Finishes All gloss levels All gloss levels Approved Applicator
  • 13.
  • 14.
  • 15.
  • 16. 12 WFM | JULY-AUGUST 2023 shankesh.rathore@gmail.com
  • 17.
  • 18. 14 WFM | JULY-AUGUST 2023
  • 19. WFM | JULY-AUGUST 2023 15
  • 20. 16 WFM | JULY-AUGUST 2023 C O N T E N T S Volume 9 | Issue 4 July - August 2023 RNI:DELENG/2014/57870 DISCLAIMER: With regret we wish to say that publishers cannot be held responsible or liable for error or omission contained in this publication. The opinions and views contained in this publication are not necessarily those of the publishers. Readers are advised to seek expert advice before acting on any information contained in this publication which are very generic in nature. The Magazine does not accept responsibility for the accuracy of claims made by advertisers. The ownership of trademarks is acknowledged. No part of this publication or any part of the contents thereof may be reproduced in any form or context without the permission of publishers in writing. WRITE TO THE EDITOR Please address your suggestions to: The Editor, Window & Façade Magazine, C55, Okhla Industrial Area, Phase – 1, New Delhi, 110020 or email renu@wfmmedia.com. Please provide your full name and address, stating clearly if you do not wish us to print them. Alternatively log on to www.wfmmedia.com and air your views. The opinions expressed in this section are of particular individuals and are in no way a reflection of the publisher’s views. 18 Ensuring Safety, Functionality & Longevity of Buildings through Testing Jothi Ramalingam, Director, Winwall Technology India Pvt. Ltd. 22 Accommodating Movements in Façades Jincy Mariam Rinu, Lead Façade Engineer, GHD 27 The Changing Window scape in the Indian Sub-continent Satish Kumar, Group Business Development Director, Asia & Australasia, Deceuninck Group 30 Unleashing the Architectural Renaissance - The Magnificence of 3D-Printed Façades Tariq Kachwala, Director, FG Glass 32 Natural Stone Cladding Ruchika Grover, Founder & Creative Director, Odyssey - Abstractions in Stone 36 Elevating Building Exterior through Advancements in Façades, Cladding & Fenestration Ar. Ashish Batra, Principal Designer and Founding Partner, Uniifyy 42 Cladding Trends - Materials, Colours, Designs Ar. Bhuvan Kapila, Founder and Principal Architect, Workshop for Metropolitan Architecture (WMA) 48 New Wall Cladding Systems Vijaybhan Singh, Partner, Akash Impex INC 64 Face to Face Interview with Ar. Swati Puchalapalli, Founding Partner & Director, Terra Viridis 76 Cover Story Exterior Wall Cladding - Systems, Materials, Trends, Safety & Testing 109 Industry Speaks Interview with Parul Mittal, Director at Greenlam Industries Ltd. & Alex Joseph, Senior Vice President, Marketing, Greenlam Industries Ltd. “Printed and Published by Amit Malhotra on behalf of M/s F & F Media and Publications Printed and published at Thomson Press India Ltd., B-315, Name of the Editor-Ms. Renu Rajaram” 36 30 22 Cover credits: Jhagdawat Residence – a project by Priyanka Arjun and Associates
  • 21. WFM | JULY-AUGUST 2023 17 WFM Media and Window and Façade Magazine will be entering into 10th year of publication by next month by carving out a unique space in the façade and fenestration industry. We at Team WFM Media are grateful to all authors who have contributed to the content by sharing insightful articles on various topics including novel designs, cutting-edge technologies, and innovative projects. We are also obliged to all those brands who persistently supported us and encouraged us to publish informative articles, and contributed towards the same. While celebrating this milestone achievement, learning from feedback is essential for improving the content in the magazine and on our website. We seek feedbacks from all the industry professionals including manufacturers of façade and fenestration products, architects, civil and structural engineers, façade consultants, real estate developers, builders, contractors, etc., and wish to know about the topics you like to read and understand. By doing this, we will try to bridge that knowledge-gap between producers and consumers. Exterior wall cladding is a crucial aspect of building design that offers both practical benefits and aesthetic value. It enhances a building’s appearance, protects it from the weather elements, and contributes to its overall performance and longevity. This edition is a comprehensive guide on the selection and installation of the right cladding material based on the climate, geography, and weather pattern of the location, architectural style of the project, maintenance considerations, and environmental impact. While compiling and editing articles for this edition, I chanced upon a report by global commercial real estate services firm Cushman & Wakefield which notes that 28% of global carbon emissions are generated by the built environment and 11% of global greenhouse gas emissions are related to manufacturing building materials and products. In such a scenario, any form of building reuse and upcycling of salvaged materials can provide a significant reduction in the Building Lifecycle Carbon Emissions. Think about this while designing and constructing buildings for the future. Stay informed about new technologies, designs and materials in vogue. We will keep you abreast on our initiatives to keep you connected with the best in the industry - the launch of the largest digital platform for the façade and fenestration Industry… Connecting Brands and its Influencers! EDITOR’S NOTE
  • 22. 18 WFM | JULY-AUGUST 2023 I n the rapidly evolving landscape of modern architecture and construction, the significance of testing has emerged as a cornerstone for ensuring the safety, functionality, and longevity of high-rise buildings. The integration of glass, fire safety in building façades, and hardware components within these towering structures has ushered in a new era of innovation and design. However, with innovation comes the imperative to rigorously test these elements to meet stringent standards and regulations. This article delves into the pivotal role that testing plays in guaranteeing the integrity of the glass, fire safety, and hardware in high-rise buildings, safeguarding lives and elevating the standards of contemporary urban living. 1. NFPA 285: ENHANCING FIRE SAFETY IN BUILDING FAÇADES The NFPA 285, developed by the National Fire Protection Association, serves as a vital fire testing standard specifically designed to evaluate the fire performance of exterior wall assemblies in multi- story buildings. This test is essential for ensuring that the building façades can withstand and prevent the spread of fire, Fire Safety Ensuring Safety, Functionality & Longevity of Buildings through Testing The NFPA 285, developed by the National Fire Protection Association, serves as a vital fire testing standard enhancing overall fire safety. Let’s delve into its benefits and its significance for the industry. Benefits of NFPA 285: • Comprehensive Fire Safety Evaluation: NFPA 285 provides a thorough assessment of how exterior wall assemblies react under fire conditions as a system. It considers factors such as heat transfer, flame propagation, and smoke generation, offering a comprehensive evaluation of fire safety. Simply put, it’s the weakest component in the system that will fail first. So even if a Fire rated cladding material is used the system holding the cladding could be the weakest link. • Realistic Fire Behaviour Simulation: By simulating a fire scenario that could occur in a real-world situation, NFPA 285 offers insights into how the façade materials, insulation, and construction methods interact when exposed to fire. This helps identify potential weaknesses and fire propagation risks. • Prevention of Fire Spread: The test ensures that fire does not rapidly spread along the exterior of the building, minimizing the potential for a fire to engulf the entire structure. This is crucial for safeguarding lives, property, and neighbouring structures. • Industry Best Practice: Adopting NFPA 285 as a standard practice showcases a commitment to industry best practices. It enhances the reputation of architects, builders, and developers by prioritizing the safety of occupants. Industry Advantages: • Safer Building Designs: Implementing NFPA 285 ensures that building façades are designed with fire safety in mind. This leads to safer structures that are better equipped to contain and resist fire incidents. • Informed Material Selection: Architectsanddesignersgaininsights into the fire performance of different materials and assemblies. This empowers them to make informed decisions when selecting façade materials, balancing aesthetics with safety. • Regulatory Compliance: As building codes continue to evolve, compliance with standards such as NFPA 285 becomes more crucial. Structures that meet these requirements have a competitive edge and face fewer challenges during regulatory reviews. • Risk Mitigation: By undergoing NFPA 285 testing, potential fire hazards can be identified and addressed during the design phase, reducing the risk of costly modifications or even litigation in the event of a fire incident. In conclusion, NFPA 285 serves as a critical tool for evaluating and enhancing the fire safety of building façades. Its benefits extend to improved building design, safer
  • 23. WFM | JULY-AUGUST 2023 19 Fire Safety Performance testing of glass conducted by accredited third-party laboratories ensures that the glass meets stringent quality, safety, and performance criteria Accredited third-party laboratories offer objective assessments of glass performance structures, and adherence to industry regulations. By prioritizing fire safety through standards like NFPA 285, the construction industry contributes to the overall safety and well-being of occupants and communities. 2. PERFORMANCE TESTING OF PROCESSED AND FLOAT GLASS: A LENS TO QUALITY AND SAFETY Processed and float glass, fundamental to modern construction, plays a multifaceted role in architectural design and functionality. As these glass types find widespread applications, it becomes imperative to subject them to thorough performance testing. This testing, conducted by accredited third-party laboratories, ensures that the glass meets stringent quality, safety, and performance criteria. Let’s explore the significance of this testing and its role in elevating glass quality. Importance of Performance Testing: • Functional Validation: Performance testing assesses whether processed and float glass meets the intended functional requirements. This includes factors such as strength, durability, thermal insulation, and optical clarity. • Safety Assurance: Glass breakage poses serious safety risks. Performance testing evaluates the glass’s behaviour upon impact, ensuring it shatters into safer granules or retains structural integrity, thus minimizing potential hazards. • Energy Efficiency: Glass influences a building’s energy efficiency. Performance testing measures thermal insulation properties, aiding architects in selecting glass that optimizes heating and cooling needs. • Aesthetic Excellence: Glass’s visual quality is vital for both interior and exterior applications. Performance testing verifies its colour accuracy, clarity, and absence of distortions, enhancing the aesthetic appeal of buildings. Benefits of Third-Party Accredited Testing: • Unbiased Evaluation: Accredited third-party laboratories offer objective assessments of glass performance. Their independence ensures impartial results, instilling confidence in manufacturers, architects, and end-users. • Specialized Expertise: These laboratories possess specialized knowledge and cutting-edge equipment for comprehensive testing. Their expertise guarantees thorough evaluations covering all facets of glass performance. • Regulatory Compliance: Accredited labsadheretointernationalstandards, ensuring that glass meets industry- specific requirements, building codes, and safety regulations. • Quality Assurance: Third-party testing demonstrates a commitment to producing high-quality glass. It fosters trust among consumers, architects, and manufacturers, leading to enhanced product acceptance. • Innovation and Improvement: Feedback from accredited laboratories drives innovation. Manufacturers use insights from testing to refine glass materials and designs, leading to improved performance and functionality. In conclusion, performance testing of processed and float glass is pivotal for ensuring safety, energy efficiency, and aesthetic appeal in modern buildings. Third-party accredited testing adds objectivity, expertise, and adherence to standards, ultimately contributing to the overall quality and safety of the built environment. 3. THE SIGNIFICANCE AND ADVANTAGES OF DURABILITY TESTING FOR WINDOW AND DOOR HARDWARE Window and door hardware form the backbone of building structures, facilitating functionality, security, and aesthetic appeal. Ensuring the longevity and performance of these hardware components is essential for both building occupants and the construction industry as a whole. Durability testing serves as a key mechanism to validate the reliability and resilience of window and door hardware. Let’s explore the importance and benefits of these tests.
  • 24. 20 WFM | JULY-AUGUST 2023 JOTHI RAMALINGAM Director, Winwall Technology India Pvt. Ltd. ABOUT THE AUTHOR Jothi Ramalingam is the Director of Winwall Technology India Pvt Ltd. Established to provide quality assurance & comprehensive testing for building systems and materials, Winwall has earned its reputation as a reliable partner for manufacturers, builders, and architects alike. With NABL and ISO 17025 accreditations, the company has becomeasymbolofprecision,accuracy,and excellence in testing. At the core of Winwall Technology’s ethos lies an ambitious vision: to become a one-stop solution for all testing requirements related to building systems and materials. By expanding its testing capabilities across various domains, Winwall aims to offer a comprehensive suite of services that cater to the diverse needs of the construction industry. This vision stems from their belief that convenience, accuracy, and reliability should not be compromised when it comes to ensuring the safety, quality, and performance of buildings. Expanding into glass testing, façade fire testing, and durability testing of windows and door hardware, showcases Winwall’s dedication to providing holistic testing solutions. Product testing at Winwall Importance of Durability Testing: • Safety Assurance: Window and door hardware contribute to building security. Durability testing ensures that locks, handles, and hinges remain functional over time, reducing vulnerabilities and enhancing occupant safety. • Long-Term Reliability: Buildings are long-term investments. Durability tests identify potential points of failure, enabling manufacturers to design hardware components that can withstand extended usage and environmental stresses. • Regulatory Compliance: Building codes often mandate specific performance levels for window and door hardware. Durability testing ensures compliance with these regulations, instilling confidence in the reliability of hardware products. Benefits of Durability Testing: • Performance Validation: Durability tests subject hardware components to real-world usage scenarios, confirming their ability to endure repeated cycles of operation. This validation assures the functionality of hardware in actual building applications. • Lifespan Prediction: Durability testing provides insights into the expected lifespan of hardware components. Manufacturers and Ensure the longevity and performance of these hardware components by testing builders can use this information to estimate maintenance schedules and plan for replacements when needed. • Quality Improvement: Identifying weak points during durability testing allows manufacturers to refine designs and materials. This iterative process results in higher-quality hardware products with enhanced durability. • Innovation & Design Enhancement: Durability tests may uncover opportunities for innovation. Manufacturers can explore new materials or mechanisms that improve the overall performance and resilience of their hardware. • Market Differentiation: Hardware that has undergone durability testing stands out in the market. Manufacturers can leverage this distinction to showcase their commitment to quality and attract customers who prioritize reliable solutions. • Reduced Liability: Ensuring hardware components meet or exceed industry standards through durability testing reduces the risk of liability in case of hardware-related failures. In conclusion, durability testing for window and door hardware is integral to ensuring their long-term functionality, safety, and reliability. By subjecting hardware components to rigorous testing, manufacturers, builders, and end-users benefit from improved quality, compliance with regulations, and increased confidence in the performance of these essential building elements. Fire Safety
  • 25. WFM | JULY-AUGUST 2023 21 GERMAN HERITAGE SINCE 1921 GEALAN doesn’t just give windows a frame with our profiles, we’re genuinely trend-setting in uPVC window systems. And on top of that, we develop innovative solutions that offer all our partners and customers real added value. In our new GEALAN campaign, we show that the right frame holds the world together. We form the framework for the world of windows. We design and manufacture the most innovative profile systems, surfaces and digital solutions for windows and doors. WE CREATE THE FRAME WINDOWS | DOORS | MONO RAIL | VILLA WINDOW WITH GRILL | SLIDE & FOLD | VERTICAL SLIDER SMART FOLD | TILT & TURN Mahogany Rustic Oak Black Golden Oak Anthracite Grey Email: contact@gealan.in Toll Free: 1800 309 2526 GEALAN Private Limited 10th Floor, RMZ Latitude Commercial, Bellary Road, Hebbal, Bengaluru, KA-560024. www.gealan.in Follow us on: ACCREDITED BY:
  • 26. 22 WFM | JULY-AUGUST 2023 T he connection between a building’s façade and its primary structure is like a duo dance posing some tricky challenges! So, when the structure decides to groove and shake, the façade can’t help but follow along. If we don’t address this dance routine early in the design process, the consequences can be a real showstopper! By delving deeper into the relationship between the façade and primary structure, we can gain a better understanding of the complexities involved and the critical role that careful design and engineering play in ensuring a harmonious performance. The movements experienced by buildings are primarily due to live loads such as users, wind and seismic activity in addition to temperature and moisture fluctuations. These forces can cause the building to sway, vibrate, or deform to some extent. Since the façade is an integral part of the building envelope, it experiences these movements as well. Different façade components respond differently to these forces for several reasons such as: Façade Engineering Accommodating Movements in Façades The façade is like the stylish outfit that the building wears External fixings can also restrict the natural movement of façade elements creating excessive stress on the façade system • Thermal Response: Different materials used in construction have distinct thermal properties and hence when exposed to temperature fluctuations, these materials expand or contract at different rates. For example, metals generally have a higher coefficient of thermal expansion compared to glass or concrete. This can lead to stresses and movements within the façade system, potentially causing challenges in maintaining structural stability. • The movement of façade elements due to thermal effects needs to be considered during the design and construction stages and adequate structural support and connection details should be provided to accommodate thermal movements. • Material Characteristics: The choice of materials can influence the behaviour of the façade to external forces. For example, metals, concrete and plastics exhibit different degrees of flexibility, contributing to variations in how different building components, such as façades, beams and columns, respond to applied loads. • Construction Techniques: Advancements in construction techniques have introduced innovative methods and materials that allow for greater architectural freedom and efficiency. However, these modern techniques may also introduce additional complexities in managing structural movements. • For example, light weight construction materials might offer cost and design benefits but could result in higher deflections under load. This can impact the alignment, performance and integrity of the façade elements. Excessive movement can also lead to issues such as misalignment of panels, stresses on fixings or connections, increased risk of water penetration and compromised aesthetic appearance. • Architectural Elements: The design of architectural elements within a building can significantly influence its response to movements. Features such as cantilevered façades, large-span IMAGE CREDIT - www.ahr.co.uk
  • 27. WFM | JULY-AUGUST 2023 23 Façade Engineering roofs, or intricate geometries can introduce unique challenges due to various dynamic loads, such as wind, vibrations and seismic forces. External fixings play a crucial role in transferring these loads between the façade elements and the building structure and if the fixings are not designed to accommodate dynamic movements, they may cause excessive stress on the façade system. This can lead to fatigue failure, loosening of fixings, or even detachment of façade elements. • External fixings can also restrict the natural movement of façade elements creating excessive stress on the façade system. This can result in material deformation, cracking, or failure of the fixings, cladding panels, or the overall façade assembly. Effective mitigation of the issues associated with movements in façades requires consideration of key factors in design, construction and maintenance. 1. Coordination with Structural Team - For almost all types of façades, the dead load of the system and associated supports along with the different applied loads are carried by the primary structure of the building. Failure to provide a sufficient allowance for in-service movements in the connections between the façade and structure will result in the load being transferred through elements of the building envelope, which they are not designed to carry. This may result in leaks, cracks in brittle elements, failure of connections, buckling of mullions and breakage of glass. To avoid these problems, the structural designers need to engage with the façade contractor’s designers to understand the requirements & limitations of the façade bracketry. Structural elements should be chosen such that the movements which the cladding has to accommodate are reasonable and unusual movement requirements are not imposed on the cladding. It is also important for the structural engineer to provide his movements report to the façade designer, enabling the façade team to cross-verify the fixation capacity. See the image for a sample deflection report of primary elements, which allows the façade engineer to gauge the movement allowance to be provided for his façade elements. 2. Customisation & Adaptation: Façade systems need to be customized to suit the specific requirements of the project. Stick curtain wall systems: Stick curtain wall systems, while flexible and customizable, have limitations to accommodating significant building movements. The individual mullions and transoms are connected using mechanical fasteners, which may not allow for large amounts of movements. If excessive movements are induced in the system, it can lead to joint failure, resulting in leaks, cracks, or compromised system performance. Unitized curtain wall systems: Although limited in their flexibility and customization, is advantageous in accommodating building movements. The prefabricated units can be designed to accommodate a greater range of movement while maintaining the integrity and performance of the system. Unitized systems can effectively allow expansion joints within the system using flexible gaskets and elastomeric materials depending on the anticipated movement and design requirements. Unitized systems are also capable of accommodating sliding connections using specially designed brackets, clips, or sliding rails that allow the units to move while maintaining their structural integrity. When large deflections and movements are anticipated, it is always advisable to design a unitized curtain wall system. See It is important for the structural engineer to provide his movements report to the façade designer, enabling the façade team to cross-verify the fixation capacity
  • 28. 24 WFM | JULY-AUGUST 2023 JINCY MARIAM RINU Lead Façade Engineer, GHD ABOUT THE AUTHOR Jincy Mariam Rinu is the Lead Façade Engineer for GHD, a global engineering and architectural consultancy firm. A passionate engineering professional, Jincy has over 17 years of experience in façade and structural engineering. Having worked in the Middle East all these years, Jincy is one of the most seasoned façade professionals in the region. She has made commendable contributions to the region’s landmark projects such as the Coca-Cola Arena, KAFD Iconic Metro Station, Mobility Pavilion and the KL 118 tower in Malaysia. Together with her façade team in GHD, Jincy enjoys her work, bringing to life an architect’s sketches, vision and ideas, while ensuring the safest practices for life and property. The GHD façade team has delivered major works in the region, including Lusail Plaza Tower in Qatar, shopping malls, schools and major data centers in UAE to name a few. Façade Engineering the image for movement allowance on a unitized transom joint. External Connections: It is a common practice these days that the building façade is integrated with external shading devices. These elements ensure greater indoor comfort levels as they block sunlight and reduce the amount of solar gain. While the external shades are great for the energy efficiency of the building, it is important to carefully design the connections of these elements to the main structure. Most of the time, the connections are penetrated through the façade joints, to be fixed back to the main structure. The façade elements and shading devices may experience different rates of movement and if the connections through the façade joints do not allow for independent movement of the shades and the façade, it can lead to compromised weatherproofing creating potential points of entry for air and moisture. Lack of movement in the connections can also lead to localized stress points, potentially causing cracking, deformation, or failure of the façade elements. The connections through the façade joints can also create thermal bridging, undermining the energy efficiency of the building, resulting in increased heating or cooling loads. Thermal bridging can also contribute to condensation problems within the façade, leading to moisture accumulation, mold growth and degradation of building materials. The image for movement allowance on a unitized transom joint Hence careful design considerations are required when installing external shading devices. During the design stage, attention should be given to the placement and configuration of external connections and flexible connections, or joint systems must be employed, that allow for relative movement between the shading devices and the façade elements. This will help mitigate movement issues at façade joints and using thermal breaks around the connections will allow for efficient thermal performance of the system. Effective collaboration among the design and construction team and adherence to quality control measures are key to successfully integrating new construction methodologies and innovative façade elements and materials while ensuring the performance and stability of the façade system. While the external shades are great for the energy efficiency of the building, it is important to carefully design the connections of these elements to the main structure A coordinated approach enhances the overall performance and safety of the building and minimizes potential structural issues that may arise from movements. Instead of working in isolation, a coordinated effort among façade engineers, architects and structural engineers is essential to effectively address façade movements, paving the way for successful and resilient architectural projects. This proactive approach leads to functional, visually pleasing and structurally sound buildings that stand the test of time.
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  • 31. B eing in the window industry since 1999 in various capacities and companies gave me a unique opportunity to see the change in the window industry in the last 2 decades. Window sizes were smaller - 4’ x 4’, 6’x4’; window openings had shades (chajjas), and there was no concept of testing. When I used to talk about tests and performance, I was told, our window has been functioning perfectly well for so many years. Domal was opposed vehemently, PVC was almost ostracised. Glass was from 3mm to 5.5mm. Thicker glasses and Double Glazed Glass for windows was very very limited. Sun films and tinted glass fought against each other to offer sun protection. The Changing Windowscape in the Indian Sub-continent Entry of major European uPVC profile companies, aluminium system companies, hardware companies and performance glass brought in concepts Fenestration of energy saving, noise reduction and functionality of windows beyond just opening and closing. However, installation still posed a big challenge. Good window installed badly = bad window. In the meantime, the façade industry was growing rapidly in terms of technology - unitised façades became more common. Façade testing started & people started taking leakage of air and water, structural performance and acoustic insulation more seriously. IT companies demanded bigger offices with shimmering glass façades. Many of the window producers were attracted to the façade market and aluminium windows became poorer cousins of uPVC windows. uPVC windows started to grow rapidly especially in the southern region of India as the window sizes were still comparatively less challenging than in the west and north. As there was a big gap between a big aluminium window producer and a smaller low-cost producer, uPVC filled in. The visible problems such as poor powder coating, gaps in window corners, and poor hardware were easily solved by uPVC windows with welded corners and multi-point locking hardware. WFM | JULY-AUGUST 2023 27
  • 32. SATISH KUMAR Group Business Development Director, Asia & Australasia, Deceuninck Group ABOUT THE AUTHOR Satish Kumar, the Group Business Development Director at Deceuninck Group – Emerging Markets, is a visionary leader with over two decades of experience in fenestration and façades. His expertise in profile systems, machinery, and fenestration software is widely recognised in India. Leading a multicultural team, he drives business development strategies, fosters growth, and expands the company’s presence across Asia and Australasia. With over a decade at Deceuninck, he fosters an environment of growth, strengthening the relationship between Deceuninck and its 65+ channel partners, and contributing to their individual success. actively contributes to industry standards, serving on the UWDMA Technical Committee for UPVC Profile Standards and collaborating with the Thailand Industry Standards Institute. He is also involved in the Australian Vinyl Council, promoting UPVC in Australia. 2010 onwards saw a major change in building construction. Taller buildings, bigger windows, performance testing and engineered windows. Tall buildings and faster construction due to formwork construction led to bigger projects which started to attract the aluminium players back to the window market. Aluminium system companies started to push for testing and performance. Installation in high- rise buildings was a challenge as only a skilled façade producer could handle it. High performance in terms of structural stability with less weight and thinner sight lines for these tall buildings made it easier for aluminium. Formwork construction and lighter outer wall construction design for more economical and faster construction led to bigger windows. The heights of windows began to increase to 6’ and then 7’; doors from 7’ to 8’ and now almost 10’in many projects. Some feel a bigger size means less cost/Sq ft. But actually, a bigger size means stronger mullions to prevent deflection against strong winds. Cost doesn’t necessarily drop unless one just uses it without any design or structural calculation. This could be dangerous in case of cyclones or storms. The introduction of glazing in the National Building Code has brought in some awareness, especially in the usage of safety glass. The glass industry has strived hard to lobby for the right use of glass in buildings. Sometimes the focus is only on the glass and not on the framing material or performance of the window as a whole unit. For the last couple of years, the Bureau of Indian Standards has started to push the industry to usher in standards for profiles, doors and windows. The cooperation between all major players, government and testing agencies is laying the foundation for new-generation windows and window technologies. These standards will drive “Make in India” and create opportunities in not only window production but also in hardware, gaskets, installation, software, management, testing and finance. Truly exciting times ahead! 28 WFM | JULY-AUGUST 2023 Fenestration
  • 33. 29 WFM | JULY-AUGUST 2023
  • 34. 30 WFM | JULY-AUGUST 2023 I n the realm of architecture, a remarkable transformation is underway, breathing new life into the architectural landscape while honouring the beauty of our past. Imagine a world where classical façades, with their intricate details and timeless elegance, seamlessly blend with cutting-edge technology, giving rise to architectural wonders that captivate the senses and ignite the imagination. This visionary leap forward is made possible through the awe-inspiring realm of 3D-printed façades. A SYMPHONY OF CRAFTSMANSHIP AND TECHNOLOGY: The architectural charm of bygone eras need no longer remain confined to the pages of history books. With the advent of 3D printing technology, architects and designers are now armed with a powerful tool that brings their most ambitious visions to life. The meticulous craftsmanship and attention to detail that once adorned the façades of historical buildings can now be meticulously restored and recreated with unparalleled 3D printing unveils a world of boundless design possibilities Façade Technology Unleashing the Architectural Renaissance The Magnificence of 3D-Printed Façades Amar Business Zone, FG Glass project - Witness the marriage of craftsmanship and technology as modern architectural marvels is revived through mesmerizing 3D-printed façades precision. This remarkable fusion of craftsmanship and technology not only preserves architectural heritage but also propels us into an architectural renaissance. PRESERVATION REDEFINED: Preserving historical buildings has long been a formidable challenge, hindered by exorbitant costs and limited resources. However,3Dprintinghasusheredinanew era of preservation. Advanced scanning techniques capture the very essence of a building’s façade, meticulously converting it into a digital masterpiece. This digital blueprint serves as the foundation for resurrecting endangered structures, saving them from the imminent threat of demolition. The power of 3D printing redefines preservation, offering a cost- effective solution that safeguards our architectural legacy for generations to come. BOUNDLESS DESIGN POSSIBILITIES: Prepare to be enthralled as 3D printing unveils a world of boundless design possibilities. Architects and designers are no longer confined by the limitations of traditional construction methods. With 3D printing, they can unleash their creativity, sculpting façades that push the boundaries of art and engineering. Elaborate patterns, intricate textures, and captivating geometries grace these new architectural marvels, breathing life into urban landscapes once devoid of character. Each project becomes a unique work of art, a testament to the marriage of technology and creative expression. SUSTAINABILITY MEETS AESTHETICS: Amidst mounting environmental challenges, sustainability takes center stage in architectural design. 3D printing not only revolutionizes aesthetics but also paves the way for sustainable construction practices. By utilizing eco- friendly materials, such as recycled plastics and bio-based polymers, 3D-printed façades reduce waste and minimize the carbon footprint. The synergy between technology and sustainability ensures that architectural beauty and responsible environmental stewardship go hand in hand. IMAGE CREDIT - FG GLASS
  • 35. WFM | JULY-AUGUST 2023 31 Cladding Architects and designers embrace the awe-inspiring possibilities of 3D printing Case Study A Glimpse of the Future The Pune Project TARIQ KACHWALA Director, FG Glass ABOUT THE AUTHOR Tariq Kachwala, Director at FG Glass, is an MBA from New York University. Since joining FG Glass in 2004, he has excelled in new business development, new product development, and business expansion for Indian clients and exports. Tariq’s expertise lies in specialised glass products, including fire safety, Creations, and security glass. He oversees the overall management of the factory, ensuring strength in processes and technical knowledge while providing valuable insights for sales and partnerships. Tariq actively engages with designers and architects to ensure the right product selection for buildings. He has played a crucial role in formulating Indian standards for glass processes and products, especially fire safety, security, and creation. His involvement in the National Building Court demonstrates his commitment to sustainable glass usage practices. At FG Glass, Tariq’s leadership has positioned the company as forward-thinking and ahead of competitors. Façade Technology A testament to the potential of 3D-printed façades IMAGE CREDIT - FG GLASS Let us turn our attention to the city of Pune, where a visionary project curated by FG Glass stands as a testament to the potential of 3D-printed façades. In this remarkable endeavor, commercial architecture finds new life through the harmonious blend of tradition and innovation. The façades, painstakingly restored and recreated using 3D printing technology, transport us back in time while enthralling us with their modern allure. It offers a glimpse into a future where the past is cherished, and the present thrives, where architectural wonders become symbols of the harmonious coexistence of history and progress. As architects and designers embrace the awe-inspiring possibilities of 3D printing, we stand on the brink of an architectural renaissance. The magnificence of 3D-printed façades revitalizes our past, preserving the heritage that defines us while propelling us into a future where imagination knows no boundaries. The symbiosis of craftsmanship and technology promises to inspire, captivate, and leave an indelible mark on the landscape of our built environment. Step intothisworldofarchitecturalresurrection, where the forgotten splendor of the past flourishes alongside the breathtaking innovations of the present. It is a journey that invites us to dream, explore, and embrace the limitless possibilities that lie ahead.
  • 36. 32 WFM | JULY-AUGUST 2023 T hroughout the ages, natural stone has been the preferred choice of materialforconstruction,effortlessly blending strength and elegance into timeless designs. From the Mayans, Dravidians, Greeks and Romans to modern architects, its allure has transcended ages. Not just architecture, natural stone is also captivated as a medium for sculptures. Artists such as Michelangelo and Bernini transformed blocks of marble into timeless masterpieces, breathing life into stone and showcasing its expressive potential. Its eco-friendly essence is a cornerstone of its appeal. Derived/Borrowed from the earth, it aligns with sustainable practices. Its longevity reduces waste, echoing a responsible ethos. Natural stone cladding effortlessly marries durability with aesthetics. It’s also preferred for subtle imperfections to add an authentic touch, its organic nature and tone variations. Its robustness and endurance safeguards structures against the ravages of time and nature and help you leave behind a smaller ecological footprint. The installation of natural stone cladding is an intricate process that demands both skill and precision. To achieve a safe and reliable fixing system for stone cladding, it is essential to fully consider Natural stone’s unique thermal properties offer a great advantage when it comes to energy efficiency Stone Cladding Natural Stone Cladding The New Parliament House, New Delhi the implications of the weight and properties of natural stone, early on in the design work. Weight is the primary area of concern when building with stone. Fundamentally, you are talking about adhering or attaching a very heavy material to a vertical surface. The installation process requires ensuring that each stone finds its place within the design while considering load distribution, thermal bridging and material compatibility. Dry cladding directly on the structure of a buildingisaconstructiontechniquewhere cladding materials are attached directly to the main structural elements, with or without the use of a substructure made of steel or other framing materials. This method is often referred to as “direct-fix” or “face-fixed” cladding. In this approach, the cladding material is typically secured to the building’s surface using fasteners, such as screws or nails. The fasteners are directlydrivenintothestructuralsubstrate, providing a secure and stable attachment for the cladding. Two common types of fasteners used in dry cladding are regular fasteners and undercut fasteners, which have a unique design that allows for a hidden attachment, which means the fastener remains concealed behind the cladding material. This provides a clean and seamless appearance to the exterior surface of the building. Natural stone’s unique thermal properties offer a great advantage when it comes to energy efficiency. Its high thermal mass enables it to absorb, store, and gradually release heat, regulating indoor temperatures. This quality helps keep the heat out when it’s warm, which means we rely less on air conditioning and use less energy overall. This synergy with nature’s rhythm not only slashes utility bills but also promotes sustainable design strategies. Natural stone cladding also contributes to improved acoustics within architectural spaces. The dense composition of the stone helps dampen the sound vibrations, creating tranquil interiors and shielding inhabitants from external noise pollution. As urban landscapes grow louder, the value of acoustically enhanced environments becomes ever more apparent, making natural stone cladding an asset in fostering serenity within bustling cities. From ancient wonders to modern times, the journey of natural stone cladding epitomises architectural evolution. Natural stone cladding is a marvel that harmonises durability, aesthetics, and ecological sensitivity. It creates spaces that breathe elegance and resilience while embracing sustainable principles. As architects and designersembracetheheritageandpromise of natural stone cladding, they shape not just structures, but a greener future.
  • 37. WFM | JULY-AUGUST 2023 33 Stone Cladding Installing 290 metric tonnes of Dholpur sandstone in the form of 70mm thick lattice screens The lattice screens, totaling 14,200 square feet Case Study An Odyssey in Stone The New Parliament House, New Delhi Some projects are chosen, not only for the legacy associated with them but also for the significant scale and timeline that demands collective and individual efforts from the entire organisation. The specialised stone latticework at the New Parliament House, New Delhi, in collaboration with Tata Projects, was one such landmark project in the history of our organisation. We, at Odyssey, were entrusted with the responsibility of creating the exterior and sandstone lattice screens for this iconic structure—the first purpose-designed Parliament building in India, in an extremely demanding timeline. It required each individual, and the entire organisation as a whole, to step up and tackle this head-on. As a specialised fabricator and installer, our task involved procuring, sawing, carving, finishing, and installing 290 metric tonnes of Dholpur sandstone in the form of 70mm thick lattice screens. We source material directly from the quarry, to ensure consistency of raw material and two members of our team were stationed at the quarry during the entire procurement process. Simultaneously, we began the design and prototyping process which required close to 500 square feet of lattice prototypes in varying degrees of intricacy. We had to strike the right balance between achieving the correct degree of intricacy with the finer tools (such as the pencil/6mm diameter tool) along with fabricating within the stipulated period. These prototypes were then placed at the heights they would be viewed for final approvals from the design team. The lattice screens, totaling 14,200 square feet, are 3-dimensionally carved on the face and 2-dimensionally honed from the
  • 38. 34 WFM | JULY-AUGUST 2023 RUCHIKA GROVER Founder and Creative Director, Odyssey - Abstractions in Stone ABOUT THE AUTHOR Ruchika Grover is a self-taught artist; her interest in stone, primarily, blossomed at the age of 14 when she began travelling with her father, a stone merchant, to rock formations and quarries. These early experiences formed the cornerstone of her understanding of materiality and craftsmanship, eventually pushing her to establish Odyssey in 2007, a design studio focused on art installations and custom fabrications. Stone Cladding • Project: New Parliament House • Location: New Delhi • Client: Tata Projects Limited • Architect: Ar. Bimal Patel • Other Consultants: Rajeev Lunkad - DirectCreate • Architectural Hardware used: Sand Stone /Hilti Machine, 3-axis CNC Machines, overhead cranes • Commencement Date: June 2022 • Completion Date: February 2023 QUICK FACTS: CNC Machine carving 80mm thick stone lattice back side, as they would be visible from the inside of the building. This intricate work required over 75,000 CNC milling hours, 60,000 hand-finishing hours, and 25,560 man hours for installation. Over 45 CNC machines, operating for 22 hours a day were dedicated to this project and a team of 30 finishing craftsmen hand finished. The lattice screens are installed at a height of 80 feet and were pre-installed with undercut fasteners, and mechanical fasteners to streamline the delivery and installation process. Due to the sheer number of agencies simultaneously involved in finishing this monumental project, every second and square foot on the job site was accounted for. This required precision to the highest degree, and we had to create stencils of every individual metal sub-frame, and mark them on each lattice for the positioning of the undercut fasteners. There are a total of 78 full lattice panels, which are a composition of nine individual panels. Each lattice panel, with outer dimensions of 2400mm x 600mm x 70mm and weighing 750 kilograms each, was installed at a height of 80 feet. The meticulously crafted sandstone lattice screen draws inspiration from the country’s rich architectural heritage. These beautifully carved screens adorn the first-floor verandahs, providing shade and enhancing the building’s aesthetics. Odyssey’s contribution to the new Parliament building in New Delhi is a testament to our commitment to excellence and dedication. The sandstone lattice screens will stand as an enduring symbol of beauty and functionality, illuminating the interior spaces with a touch of tradition. As we continue to grow and evolve as a company, we take immense pride in leaving a lasting legacy that showcases our passion for artistry and innovation.
  • 39. WFM | JULY-AUGUST 2023 35 We are Sobinco. We listen. We think in terms of opportunities. We get things done. We are not afraid to roll up our sleeves. Get in touch: abhishek.kale@sobinco.com • www.sobinco.com 3rd Floor, Shivana building, Right Bhusari Colony, Chandani Chowk, Pune 411038 B-Slide Modular multi-point lock Modular lock in stainless steel for sliding doors Easily expandable to a multi-point lock Multiple handle choices from Edge, Horizon and Sobinox range B-Slide lock with Edge h a n d l e
  • 40. 36 WFM | JULY-AUGUST 2023 T he field of building exteriors has seen significant progress in the development of materials for cladding façades, windows, and doors. Architects and designers now have a diverse selection of materials, such as glass, aluminium, metals, concrete, brick, fly ash, wood, bamboo, rammed earth, and tensile fabric. These materials offer distinct properties that allow for visually impressive and environmentally appropriate structures to be created. Glass has gained immense popularity due to its transparency, versatility, and Embracing the elegance of finesse in wood and wideness in concrete: The materials work in harmony to contribute to a balance façade language as well as the structural integrity of providing durability and efficiency The façade radiates warmth and transparency: Glass offers transparency and visual connectivity, metal strips provide strength and support, and wood introduces a natural and textured element to building façades Cladding Trends Elevating Building Exterior through Advancements in Façades, Cladding & Fenestration capacity to maximise natural light in buildings. With advancements in glass technology, such as low-emissivity coatings and double or triple glazing, improved insulation and solar control are achieved, leading to reduced energy usage for heating, ventilation, and air conditioning. Aluminium, known for its lightweight property, durability, and recyclability, is another commonly used material for cladding systems. Aluminium Composite Panels have gained popularity for offering dynamic, sleek façades with a wide range of colours, finishes, and designs. Stone, high-pressure laminate, glass, zinc, metal, ceramic, and concrete offer diverse options for achieving desired aesthetics and performance in cladding applications. Cladding trends have evolved to encompass a wide array of materials, colours, and designs. There is an increasing demand for sustainable and natural materials like wood and bamboo, as they add a touch of warmth and organic appeal to the building envelope. Alternative materials such as rammed
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  • 42. 38 WFM | JULY-AUGUST 2023 The white hue façade helps reflect sunlight, reducing heat gain and minimising the need for excessive cooling systems, thus offering improved energy efficiency and a comfortable indoor environment earth and tensile fabric have also garnered attention for their unique and sustainable attributes. In fenestration, material and system selection is primarily driven by factors such as energy efficiency, durability, and design adaptability. Common materials for windows and doors include uPVC (Unplasticised Polyvinyl Chloride), aluminium, wood, and other metals. uPVC is favoured for its exceptional insulation, low maintenance needs, and cost- effectiveness. Aluminium is renowned for its strength, lightweight nature, and sleek profiles, making it well-suited for contemporary architectural designs. Wood, prized for its timeless aesthetics and natural insulation properties, remains a popular choice, while other metals offer durability and customisation possibilities. As the industry embraces sustainable practices and cutting-edge technologies, we can anticipate a future brimming with advancements that will shape the aesthetics and performance of buildings The strategic placement of greenery within common spaces is a harmonious blend of nature and architecture that offers a visually pleasing and serene environment on a global scale. The integration of innovative materials, the application of advanced technologies, and the adherence to high standards for façades, cladding, and fenestration will continue to elevate building exteriors, creating visually stunning, sustainable, and functional spaces. Cladding Trends
  • 43. WFM | JULY-AUGUST 2023 39 Optimising natural light penetration while mitigating heat gain ASHISH BATRA Principal Designer and Founding Partner, Uniifyy ABOUT THE AUTHOR • Project: Modernly Luxurious • Location: Gurugram • Client: Dr. Goyal • Architect: Ar. Ashish Batra and Ar. Kavita Batra • Architectural Hardware used: Zinc, Aluminium windows, powder-coated grills, HPL, Thermo-Ash wood • Commencement Date: 2020 • Completion Date: 2022 QUICK FACTS: Cladding Trends Case Study Modernly Luxurious A house in Gurugram, Haryana We as a design team not only believe in these principles of design but also reflect on them in each design we create. One such is the above-showcased project called, ‘Modernly Luxurious’ built in Gurgaon spanning 500 sq. yards that exemplifiestheuseofinnovativematerials, advanced technologies, and adherence to high standards for façades, cladding, and fenestration. Using oak veneer on the walls creates a visually stunning and acoustically harmonious study space. The combination of revolving louvers and ventilation quality in the façade ensures optimal control over sunlight and heat gain. The use of terrazzo stone for the table adds sophistication and elegance to the overall design. In terms of technologies, the project embraces modern systems to enhance sustainability and energy efficiency. The façade system promotes natural ventilation, contributing to a pleasant and comfortable living environment. Energy-efficient systems are integrated to minimise the ecological footprint of the project. Moreover, the project also adheres to high façades, cladding, and fenestration standards. The choice of materials and constructiontechniquesensuresdurability and longevity. Overall, the design takes into account local climate conditions, optimising natural light penetration while mitigating heat gain. The design achieves a harmonious balance between aesthetics and performance by following these standards. In conclusion, the advancements in façades, cladding, and fenestration have revolutionised the architecture and construction industry. We as designers continue to push and re-create new boundaries and look forward to exciting developments that will shape the form, functionality, functionality, and sustenance of buildings in the future. Ashish, a graduate of DCRUST, Murthal in Haryana. With an unwavering passion for crafting timeless & distinctive structures that harmonise with their surroundings and culture while accommodating change and growth, he embarked on a journey to create his own mark in the architectural realm. After gaining valuable experience at a prominent firm in Delhi NCR, Arvind Vivek & Associates, where he contributed for three years, Ashish ventured to establish his own design practice in Gurgaon. With over a decade of diverse experience, Ashish constantly pursues his vision and fosters innovation in every project he undertakes. His expertise lies in project leadership, encompassing architectural detailing, strategic planning, and comprehensive design solutions.Hisarchitecturalconcepts&designsnot only reflect his technical prowess but also serve as an extension of his own character. Beyond the realm of planning and designing spaces, Ashish channels his creative energy into other artistic pursuits. Whether he is crafting melodies with his instruments, engaging in sketching endeavours, or immersing himself in various forms of art, he exemplifies a multifaceted individual dedicated to the pursuit of aesthetic excellence. (Article - with insights from Kavita Batra, Founder & Principal Architect of the design firm, Uniifyy.)
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  • 46. 42 WFM | JULY-AUGUST 2023 A s a part of the architecture industry, one is constantly in dialogue with the dynamic world of design, driven by a passion for a sublime, engaging and distinctive creation that seamlessly connects with the outside world. With luxurious, grand and opulent designs that merge with the natural environment, the author presents a modernist and analytical perspective on the ever-evolving realm of cladding. By Façade design - luxurious, grand and opulent designs that merge with the natural environment Cladding is a vital component in contemporary architecture Cladding Cladding Trends Materials, Colours, Designs exploring the latest materials, colours and designs, this article unfolds the transformative power of cladding as a vital component in contemporary architecture. With a visionary lens, one can become aware of the present state of cladding and understand its future impact that paves the way for innovative and captivating architectural expressions. EVOLVING MATERIALS: A UNION OF NATURE AND TECHNOLOGY Cladding materials have experienced a renaissance in recent years, driven by the desire to create visual façades that easily merge with the natural environment.Today there is an increased exploration of the vast possibilities offered by innovative materials such as engineered timber, glass-fibre reinforced concrete (GFRC), terracotta and metal composites. These materials provide structural integrity while establishing an exchange between the built environment and nature. By embracing the union of nature and technology, one can evoke a sense of opulence, sustainability and resilience in their designs. COLOURS: FROM SUBTLE ELEGANCE TO BOLD EXPRESSIONS Colours wield tremendous power in architectural design, evoking emotions and setting the tone for a space. While neutral and monochromatic palettes have dominated the scene, a contemporary shift towards vibrant and daring colour schemes is underway. Deep blues, earthy tones and striking metallic hues are finding their way onto façades, imbuing them with energy and personality. This departure from convention adds an element of drama, allowing structures to make a bold and unforgettable statement in the urban landscape. DYNAMIC DESIGNS: THE ARTISTRY OF PATTERNS AND TEXTURES In the realm of cladding designs, designers are increasingly embracing dynamic patterns and textures to create
  • 47. WFM | JULY-AUGUST 2023 43 Cladding Designers are increasingly embracing dynamic patterns and textures to create appealing façades Cladding presents a unique opportunity to incorporate eco-friendly materials and technologies appealing façades. This trend is fueled by advancements in digital fabrication techniques, enabling the realisation of intricate and customisable cladding elements. Geometric shapes, organic motifs and abstract compositions are bringing buildings to life, transforming them into works of art.These captivating designs engage the viewer, inviting them to further explore the interplay of light and shadow that weave across the surfaces. NATURE-INSPIRED CLADDING - BLURRING BOUNDARIES Our connection with nature has a profound impact on our well-being and architects are harnessing this understanding by integrating nature- inspired cladding designs into their projects. Vertical gardens, living walls and the use of natural textures enable a seamless blending of the built environment with the surrounding landscape. By embracing biophilic design principles, architects create spaces that exude opulence and foster a sense of serenity and harmony, allowing occupants to experience the soothing effects of nature and enhancing their overall well-being. SUSTAINABILITY - PIONEERING THE PATH TO A GREENER TOMORROW As architects, we hold the responsibility to design with sustainability at the forefront of our minds. Cladding presents a unique opportunity to incorporate eco-friendly materials and technologies into our designs. Recycled and reclaimed materials, along with energy-efficient systems, contribute to a reduced carbon footprint. By embracing sustainable cladding solutions, architects can not only create luxurious and opulent spaces but also contribute positively to the environment, leaving a lasting impact for generations to come. FUTURE IMPACT - PUSHING BOUNDARIES AND DEFINING THE FUTURE Looking ahead, cladding trends will continue to push boundaries and define the future of architectural expression. Smart cladding systems, integrating technologies that respond to environmental conditions and user preferences, will revolutionise the way buildings interact with their surroundings. Augmented reality and interactive interfaces will further enhance the user experience, allowing individuals to engage with cladding on a whole new level. Cladding trends in contemporary architecture offer a myriad of opportunities for architectural expression and design innovation. As the founder of an architecture studio, I am deeply inspired by the endless possibilities that cladding materials, colours and designs present. As we navigate the future, the transformative power of cladding will continue to shape the architectural landscape, ushering in an era of grandeur, innovation and harmonious coexistence with nature.
  • 48. 44 WFM | JULY-AUGUST 2023 An alluring blend of wood, metal, stone, and glass creates an exceptional façade, captivating attention with its unconventional material interplay, resulting in a distinctive exterior Case Study CELESTIAL ORB IN THE HEART OF GURUGRAM Nestled in the heart of Gurugram. With its charming 12 feet-high ceilings, this residence embraces the richness of earthy Indian materials and custom- crafted furniture. Its façade is shown with a distinctive blend of wood, metal, stone and glass, creating an alluring and unconventional exterior. Despite the limited site area, the villa maximises its height, defining itself with a sense of grandeur. Step inside this sun-lit home transformed into a tranquil tropical paradise with soothing oceanic tones and wood elements. Designed by design enthusiasts, Bhuvan and Gagandeep Kapila, in collaboration with the homeowners - a prestigious salon proprietor, his artist partner and their daughter. Every aspect of this home exudes elegance, from the curved furniture inspired by arches and domes to the personal artworks by the homeowners and carefully chosen Cladding Enchanting night: Illuminated facades gracefully dance, as vibrant hues and shimmering patterns caress the darkness, evoking a mesmerizing aura that ignites the nocturnal cityscape sculptural pieces. Natural light floods in through skylights and windows, while touches of greenery enhance the overall design narrative. The vibrant facade emerges from a lush tapestry of trees, creating a sustainable haven for both residents and the environment The journey through the home begins with a welcoming lobby on the ground floor, leading to living, dining and bedroom areas on subsequent floors. A robust staircase with a glass railing connects the home physically and
  • 49. WFM | JULY-AUGUST 2023 45 AR. BHUVAN KAPILA Founder and Principal Architect, Workshop for Metropolitan Architecture (WMA) ABOUT THE AUTHOR Ar. Bhuvan Kapila, an architect and an avid explorer of the world, draws inspiration from his global encounters to fuel his passion for design.Withakeeneyefordetail,heenvisions spaces beyond the ordinary, embracing flow, volumes and intricate features. After graduating from the TVB School of Habitat Studies, he immersed himself in architectural knowledge & industry trends. Transitioning to entrepreneurship was a challenge, but his talent and individuality propelled him forward, founding Workshop for Metropolitan Architecture (WMA). WMA thrives on design excellence and construction sophistication, fostering a collaborative environment for innovative creations. Bhuvan’s philosophy centres on human interaction with space, context and cultural influences, resulting in meaningful designs. This ideology in thought and design has garnered the firm strong recognition in esteemed publications, solidifying its position in the industry.With a resolute commitment to contextual design and sustainability, Bhuvan Kapila paves the way for continued success in crafting remarkable spaces for his design firm, WMA. • Name of the Project: Celestial Orb • Location: Gurugram • Architect: Workshop for Metropolitan Architecture (WMA) • Area: 3240 sqft • Completion Date: 2022 • Photo courtesy: Vaibhav Bhatiya QUICK FACTS: Cladding The façade’s captivating design and flawless symmetry demand admiration, drawing every passerby into its intricate details. The sheer elegance commands attention, making a lasting first impression aesthetically, illuminated by unique pendant lighting. A Chinese granite feature wall stands out as an artwork, while sheer linen curtains filter sunlight, illuminating the deep blue velvet sofa and natural-hued hand-knotted rugs. Subtle touches of gold add a luxurious element to the furnishings and decor. At the heart of the home, the 12 feet- high dining area invites the family to relish the expansive property. A vibrant pop of blues and a skylight with hanging pendants enhance the lively atmosphere. The lounge strategically overlooks the living and dining areas, creating an open expanse of communal spaces. The master bedroom features soothing beige tones, while the daughter’s bedroom showcases shades of pink and grey. Floral patterns and metallic accents unify both rooms, complemented by seamless Michelangelo marble flooring throughout the home. The topmost floor doubles as a conservatory and art gallery for homeowners, who are accomplished Master Artists.This unique space exhibits their personal collection of artworks and family photographs. Artistic touches in the furniture and decor elevate the atmosphere, while a subdued colour palette accentuates the artwork. Opening to a deck with green landscapes and planters, it offers an inviting outdoor space. In essence, this contemporary dwelling stands as a resounding testament to the homeowners’ desires to create a bespoke sanctuary tailored to their every need for serenity, solace and revitalisation.
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  • 52. 48 WFM | JULY-AUGUST 2023 T he word façade originally comes from the Italian word “facciata”, and is defined as the outside or all of the external faces of a building. The term is frequently used to refer just to the main or front face of a building. Along with the roof, cladding is one of the most important elements of a building, since it acts as the primary barrier against external weather elements that could damage the health of the structure, such as rain, snow, wind, frost, sun, etc. Because of this, it is very important to choose a façade system that protects against these risks whilst helping to achieve lower energy consumption, reduce maintenance costs and improve comfort for the inhabitants. Contemporary homes are unique for their incorporation of multiple architectural styles. While they feature the minimal adornment, open spaces and large windows of modern homes, they are also characterized by free-form composition not found in modernist architecture. Apple Flagship Store, BKC, Mumbai Cladding New Wall Cladding Systems With today’s technology, architects are no longer limited to linear forms. For this reason, contemporary homes tend to incorporate dramatic curves and seemingly impossible proportions. Another main feature of many contemporary homes is eco-friendly, sustainable design and smart-home technology that reflects a response to today’s climate-change emergency. For instance, contemporary homes are often constructed of natural and recycled materials. There are many products available in the market for contemporary façades. • Precast concrete panels • Natural stone/granite/tile • Stucco • Fibre cement panels • Terracotta • GRC/GFRC/FRP One prominent solution to many of the above cladding materials is using aggregated Portland cement boards as base substrate and then jointing and finishing substrate with a cement-bound, synthetic resin-enhanced basecoat. This basecoat provides a seamless surface for the final texture/paint/coating. This technology is used in various applications in façade like: Exterior Drywall - Cement board is a superior alternative to traditional construction methods such as brick walls or AAC blocks. A typical exterior drywall consists of exterior grade cement board + basecoat along with interior grade Gyp boards from the internal side of a stud frame. Insulation is filled between the external and internal board cavity for various levels of fire rating and acoustic insulation. Direct Applied Exterior Finish Systems - DEFS are relatively new wall cladding systems utilizing polymer-based products with various sheathing boards which function as a substrate. These systems generally do not have an insulation component, although, in one case, the substrate also serves as insulation. Exterior Insulation Finishing System - An Exterior Insulation Finishing System (EIFS), also known as EWI (Exterior Wall Insulation System) or External Thermal Insulation Composite System (ETICS) is a type of cladding system that provides exterior walls with an insulated finished
  • 53. WFM | JULY-AUGUST 2023 49 Cladding surface & waterproofing in an integrated composite material system. Put another way, an Exterior Insulation Finishing System/External Thermal Insulation Composite System can be defined as an ideal energy-efficient thermal wrapping or façade insulation applied to the exterior surfaces of a building which is then finished with a long-life, decorative and protective wall coating that can be installed on any type of construction. We will find many different companies worldwide offering different solutions for various façade cladding options in cement boards. Some manufacture almost all components like Cement board/insulation/ vapour barrier & finishing basecoat. Some manufacturers specialize in manufacturing independent components like substrate board/basecoat. Eventually, a façade system installer provides a final solution to clients based on site requirements. Clients will always have a wide range of products/ manufacturers to choose the required system as per their requirements. There are various advantages of the above system: 1. Fire resistant – Almost 100% of components of DEFS are non- combustible hence it is practically very safe to be used in façades. 2. Thermal insulation – With more and more usage of air conditioning, energy saving in buildings become very important. Various insulation methods inside DEFS/EIFS buildings can be made more energy efficient. 3. Acoustic insulation – Exterior drywalls can be used to achieve various levels of acoustic insulation 4. Design freedom – With flexible cement boards and top basecoat, practically any design/height and shape can be achieved using the DEFS system.There are many exterior- grade textures/coatings available by many reputed brands for clients to choose from. 5. Lightweight – Reducing the weight of the façade system also reduces concrete & steel consumption hence reducing overall construction cost. 6. Faster – Exterior drywalls are at least 4 times faster than conventional construction methods, hence buildings like hotels/malls/hospitals can be constructed faster to generate revenue for clients much in advance. 7. Leak-proof/mould-free surface – With top basecoat technology buildings become crackproof and leakproof hence increasing building-like and making the façade look younger for many years. 8. Better finish – As the boards are installed over blockwork using steel frames, the plum and line of the façade are very much smooth and flat as compared to RCC/ Blockwork. 9. Green construction – Construction of exterior drywall requires only 5% construction water as compared to block work. Also, cement boards are only 12mm thick which requires less energy spent during manufacturing and transportation to the site, making exterior drywalls a very good solution in green buildings. Case Study - 1 Oberoi Flight Kitchen Services Sahar, Mumbai • Project: Oberoi Flight Kitchen Services • Location: Sahar, Mumbai • Client: Oberoi Hotels • Architect: M R Warekar & Associates • Other Consultants: Tata consulting engineers • Architectural Hardware used: Light gauge steel frames and USG cement boards • CommencementDate:Nov 2019 • Completion Date: July 2020 QUICK FACTS: During the design brief meeting, the client shared his experience with Ar. Parag about challenges of Masonry construction in steel building. Ar. Parag with his vast experience in PEB buildings found a solution for this problem by using Exterior Drywalls with Moisture barriers and avoiding joinery between Steel beams to wall partitions. Wall heights varying from 3Mtr to 5 m were another challenge for construction. MRWL team worked on various details of joints, groves, and junctions to make sure that façade looks neat and clean and is well protected against any seepage and leakage issues. Architects also used cement boards innovatively to create contrasting bands over exterior drywalls both horizontally & vertically.
  • 54. 50 WFM | JULY-AUGUST 2023 Case Study - 2 Case Study - 3 SD Imperial Edge IV Apple Flagship Store Tardeo, Mumbai BKC, Mumbai • Project: SD Imperial Edge IV • Location: Tardeo, Mumbai • Client: Shapoorji Pallonji & Dilip Thacker Group, SD Corp • Architect: Hafeez Contractor • Other Consultants: Façade India testing • Architectural Hardware used: PPGI frames & USG cement boards • Commencement Date: Jan 2020 • Completion Date: Dec 2020 QUICK FACTS: • Project: Apple Store • Location: BKC, Mumbai • Client: Empty TC India • Architect: Fosters + Partners • Other Consultants: BES • Architectural Hardware used: AZ150 Coated steel frames and USG cement boards • Commencement Date: Sept 2022 • Completion Date: Jan 2023 QUICK FACTS: Cladding When we came on board for this project, the application was for a simple exterior drop beam to be created at the slab edge on typical floors (23rd to 49th ). During the first phase of installation, both architect and clients realised the versatility of the seamless finish achieved by DUROCK boards also reducing the total weight of the façade system. During phase 2 construction system was used to construct dummy beams and columns, projected box cladding, soffit ceiling and a grand entrance gate arch. Overall 20000Sq.Ft of cement board dry cladding was used, after painting the entire cladding just merged with exterior India’s first premium flagship Apple store constructed is Positioned on a prominent corner of Jio World Drive, BKC. Ground + 1st floor is designed for retail space and has a huge glass façade for more visibility walls and RCC surface making the entire façade look very settled and smooth. Not to mention construction was done much faster compared to GRC. and natural light. On the 2nd floor above Canopy is their office space, where, apart from the glass façade clients needed a rain screen façade system to give this façade a more settled look and feel, a layer of insulation was added between cladding & block work for better thermal comfort for the occupants. The entire cladding was also wrapped with a TVYEK membrane to manage water ingress behind the cladding. There was also a curved wall cladding in the façade where a smooth curve was very essential to give the premium look to the façade.
  • 55. WFM | JULY-AUGUST 2023 51 This commercial building is 3rd building within the Chalet Powai hotel complex. It’s a PEB building constructed by L&T. The Architect wanted a picture frame around the glass façade, a total of 170m long cladding per floor around the glass façade and their requirement was to have this in seamless finish with texture paints. This cladding also acts like a soffit and will have very interesting façade lights post-sunset. Façade gets an unobstructed view from Powai Lake. A specially designed DEFS system along with the customised PPGI frames solution reduces cladding weight. The façade looks very natural but at the same time, it provides good protection for the structure from weathering. This is a masterpiece in making and installation will be complete by Oct 2023. Case Study - 4 Chalet Hotels – Commercial Phase 3 Powai, Mumbai VIJAYBHAN SINGH Partner, Akash Impex INC ABOUT THE AUTHOR Vijaybhan takes care of marketing, design and execution of projects undertaken for the installation of exterior drywall, façade cladding and ceilings. With more than 15 years of experience in the construction industry, Vijaybhan has held key positions in India’s best-known companies like Wirpo Lighting, Saint-Gobain Glass and USG Boral. Vijaybhan has gained experience in different products and applications in façades. During his stint at USG Boral, Vijaybhan was handling exterior drywall projects across India and has also been involved in projects in Malaysia. In 2019, after partnering with Akash Impex,Vijaybhan successfully designed and Installed more than 25 façade projects in India. His aim is to build an organisation that can design and build sustainable and futuristic façade solutions where one can not only use his technical knowledge and detailing capabilities but also use his engineering background to value engineer different solutions to meet both clients’ aesthetics and as well budget requirements. Clients Like Raheja, Piramal, Shapoorjee, Godrej, and Oberoi have trusted his abilities to deliver some mega façade projects. QUICK FACTS: Cladding CONCLUSION Whether you are in the process of a new construction or refurbishing an existing façade, getting the right building materials is essential. Exterior drywalls/ cladding and ceilings must be stable and durable during different weather conditions and the drywall system offers that stability. Drywall can be used for the construction of regular walls and ceilings but also as a façade cladding material. It can be removed and installed easily and can be cut in all sizes. It is manufactured faster and this makes a difference to the energy costs during their construction. Most important is the finish one achieves with cement board cladding. Exterior drywalls are a very familiar construction technology worldwide and slowly many Indian developers are also using this world-class technology to build faster and better. WFM | JULY-AUGUST 2023 51 • Project: Chalet Hotels commercial Phase 3 • Location: Powai, Mumbai • Client: Chalet Hotels (K Raheja Corp) • Architect: PG Patki Architects • Other Consultants: AXIS FAÇADE • Architectural Hardware used: PPGI frames & USG cement boards • Commencement Date: JULY 2022 • Completion Date: Ongoing
  • 56. 52 WFM | JULY-AUGUST 2023 BRAND WATCH Siderise Hosts Insightful Seminar on Passive Fire Protection O n 11th August 2023, Siderise, a world-leading manufacturer of factory-engineered passive fire protection solutions for the facades of buildings, hosted an exclusive educational seminar in New Delhi underlining the significance of passive fire protection in delivering safer buildings for the people of India. The event welcomed guests from all over the country, with over 80 delegates from various notable architectural practices, contracting firms and property developers in addition to officials from the Delhi Fire Department, Central Public Works Department, National Buildings Construction Corporation, Airport Authority of India, and the Rail Land Development Authority. They listened to talks that focused on compartmentation and fire mitigation in façades, Indian and global fire safety standards and code compliance. The seminar began with a keynote address from the honourable Sh. Atul Garg from Delhi Fire Service, who not only holds the 2009 Fire Service Medal for Meritorious Services but has been instrumental in framing policy concerning fire safety in various premises covered under the Delhi Fire Service Acts and Rules. His speech set the context for the day, highlighting the importance of creating buildings which not only deliver excellent energy efficiency and architectural merit but also focused on fire and life safety firmly at the heart of building design. The sessions that followed included a presentation on the importance of specification in code compliance by architect Mohammed Ather from SPA, & an overview of the current & incoming fire and life safety standards related to compartmentation and penetrations in façade applications by Mr. Rajesh Chaudhary, Assistant Director of the Bureau of Indian Standards. Well-known façade experts, Mr. Praveen K Chaubey, Principal at Facade Design Factory, and Mr. Lalit Mohan Pandey from LM Design shared their experiences of ensuring fire safety on a variety of project types, going into detail on key issues such as why spandrel protection is vital, and extended compartmentation or cavity barrier applications. Sreenivas Narayanan, Siderise Technical and Compliance Director for MEIAP, delivered a session on the role of manufacturers in ensuring passive fire safety. Speaking at the seminar, he said: “The event was a huge success, and we are grateful for Allarch’s support in organising the day. As global experts in passive fire protection, we believe in sharing our knowledge, wisdom, and insight to help build competency and raise the bar for a better, safer global built environment for all. To see so many delegates engage with this crucial topic and to hear the conversations Sh. Atul Garg, Delhi Fire Service with Uday Shetty, Siderise happening in India’s building industry is very positive, and I am excited to see what the future holds in this region.” To learn more about Siderise’s commit- ment to supporting the industry to Go Beyond®, visit: GoBeyond.Siderise.com For more information, contact: Website: www.siderise.com Email: siderisein@siderise.com Phone: +91 998 700 4611
  • 57. WFM | JULY-AUGUST 2023 53 SHIVA FENESTRATION SYSTEMS THE MOST UPTO DATE SOLUTION FOR YOUR FENESTRATION NEEDS Shiva Fenestration Systems has a proven track record of successfully executing complex projects on budget and on time, utilizing its unmatched technicals expertise and experience to efficiently manage everything from conception and design development to construction, there by providing optimum solutions to suit customers' needs and expectations. Project Name : MKS Shiva Market, Pitampura Architect : Conuence Facade Contractor : Shiva Fenestration Shiva Fenestration Systems C-12 Site-C Surajpur, Greater �oida-201306 ��ar Pradesh EXPLORE US 9910386120 www.shivagroup.net Sales@shivagroup.net Curtain Wall, Structural Glazing Systems, ACP, Metal Facades, Expanded Mesh Cladding, Louvers Facades Aluminium & uPVC Door & Windows Bespoke, Thermal Break, Slimline, European systems Miscellaneous Point Fix, Patch ��ng, Glazing works, Canopies & Skylights, Railings & Ballustrades Authorised Partner 1
  • 58. BRAND WATCH Lingel Windows’Eco-Friendly Manufacturing Unit at Rewari, Haryana L ingel’s giga factory located at Kapriwas in Rewari, Haryana, is nothing less than a trendsetter for upcoming industry units. What makes the manufacturing unit so special is the geographical positioning of the unit itself: its north, south, east, and west location, and its fenestration. Since the large glazing at the production area is east and northwest-facing, there is almost no direct sunlight hitting the windows throughout the day, and heating up the fabrication facility further. But, at the same time, it gives ambient daylight to the unit, so that the production unit runs without any artificial light almost throughout the day, which saves a lot of energy. Though the south-facing area has the maximum light impact, cantilevers above the windows and the large glazing protect the glass from direct sunlight. The rooms are flooded with sunlight but without heating up the facility. Both the production area and the offices have metal roof sheets with large insulation panels on the inner side ensuring that the heat of the metal sheets does not go through the production area and prevents the unit from heating up. At the centre of the roof of the unit, a large opening has been provided; it works as a natural ventilation system. Hot air created inside the factory passes out and the environment, even on a hot summer day, remains pleasant inside. With 12 metres in eight, throughout the year we have a very comfortable climate in the production area, ensuring better air exchange. In the centre of the fabrication unit is the Lingel control tower that 54 WFM | JULY-AUGUST 2023
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  • 60. BRAND WATCH houses the company’s core team and the MD’s cabin; with wide views of the production activities taking place. On the 2nd floor is a viewpoint that also serves as an informal space where Lingel members and customers can enjoy the view of the windows being produced. An auditorium is also being constructed on this floor. Also planned is a glass bridge which will be 10 metres above the floor. It will serve as an entertainment factor and help one to take a look at the manufacturing process of the windows. Since the entire set-up is 4 feet above the ground, it is easy to load and unload the incoming/outgoing Lingel’s super heavy windows onto trucks that come to the required level, also reducing manpower requirements and high costs incurred otherwise. Lingel’s 150-metre-long fabrication unit workssimilartoanautomotiveproduction line. Various workstations function simultaneously and parallel to each other so that multiple windows can be produced. At the back is a storage space for incoming material, while the windows produced are stored in the front area. This planned straight production line works seamlessly from loading of materials to production to assembly to storage of ready windows to their offloading on trucks for despatch. The factory is divided into two parts: The left wing is for aluminium production and the right-wing is for uPVC production. Since both are placed in a straight line, there is a continuous flow of profiles and finished material from the backend and frontend. This saves time, and labour, and enables quick storage. Provision has been made for solar panels on the roofing of the production unit. The company plans to install the panels during 2024–25. There is also a rainwater harvesting program for collecting rainwater and reusing it in the landscaping and other areas of the premises. As per the Haryana government’s safety norms, Lingel has installed fire-fighting equipment, a water storage tank of more than 200,000 litres, and three fire safety pumps, and a generator, so that in case of a fire breakout and a power failure, the fire can be doused. On the roof of the building, another storage of 20,000 litres of water has been installed, as an extra precaution. “One of our prime concerns when setting up the unit was that we wanted all Lingel team members to have a safe and comfortable work environment and to showcase our fabrication process in the best possible way to potential customers visiting the factory.” Mario Schmidt, Managing Director at Lingel India. • Project: Lingel Windows’Eco- Friendly Manufacturing Unit • Location: Kapriwas, Rewari, Haryana • Architect firm: Ar. Vivek Singh Rao, Rao And Associate Architects, Gurgaon • Size: 90,000 sq feet of occupied space and total area - 125,000 Sq ft. • Year of Completion: September 2022 QUICK FACTS: For more details on the product, contact: Lingel Windows and Door Technologies Private Limited Kapriwas, Sec-14 Rewari, Haryana, 123106 India Website: www.lingelwindows.com Email: mario@lingel.in Phone: +91 9870273743 56 WFM | JULY-AUGUST 2023
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  • 62. 58 WFM | JULY-AUGUST 2023 BRAND WATCH Why Ozone Glass Fittings are known as Glass Ka Better Half G lass - one of the most versatile building materials innovated by mankind - makes the foundation of any building envelope or partition in an urban living space. The emergence of architectural processed glass requires hardware and a support system to enable its use, to enable it to stand and to move, without which its usage and existence become meaningless. This is why hardware, the glass support system, becomes its Better Half. In India, Ozone is synonymous with the architectural glass industry as one of the most significant contributors and has helped enable glass usage in various applications through its hardware solutions. For over 20 years, the brand has stood alongside the glass application to ensure its safe usage, promising high-quality fittings with a value of money quotient. Ozone has footprints in more than 45 countries now, moving more than a million glass doors today. When it comes to doors, Patch Fittings are the most widely used Hardware Fitting Systems. Since the entire weight and movement of the glass depends on the hardware, these fittings must be made from high-quality raw materials to secure the door properly and avoid any untoward incidents. Ozone’s Patch Fittings ensure that the glass is gripped to perfection with anti-skid gaskets and stainless steel screws, making it the perfect companion to glass and ensuring years of smooth operation. The emergence of painted and printed architectural glass used in interiors paved the way for glass hardware in different finishes and colors. This led to the launch of ‘Colors by Ozone’ which complemented high-quality finishes in Gold Polish, Gold Matt, Rose Gold, and Black Matt. It brought the zing to the glass and made it the perfect partner. Ozone ensured timely upgradation of its solutions and range to ensure continuity of the glass usage for interiors. The change of trend from frameless to frame led to the launch of the Demountable Partition Systems. This engineered system enables easy installation of partitions with minimal permanent changes making it demountable in nature. The success of the Ozone range of Hana, K-Lite, and Outliner is a testimonial to this timely addition enabling the perfect bond of glass with hardware. Ozone Fittings has always stood hand in hand with glass; without either, the other is half, and having a full is essential. For more details, contact: Ozone Overseas Pvt. Ltd. Website: www.ozone-india.com Email: customercare@ozone-india.com Phone: +91-9310012300
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