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SELECTION AND EVALUATION OF
PHARMACEUTICAL PACKAGING
MATERIALS
PRESENTER:
MR. AMOGH P. DANDEKAR
M.PHARM FIRST YEAR
DEPARTMENT OF PHARMACEUTICAL QUALITY ASSURANCE
REG.NO: NH0117005
1
CONTENTS
 Characteristics of Packaging materials
 Role of Packaging
 Selection of the Packaging materials
 Containers
 Ideal requirements of container
 Types of containers
 Materials for making of containers
 Closures
o Types of closures
o Materials for making of closures
2
PACKAGING
 Packaging is the process by which the pharmaceuticals
are suitably packed so that they should retain their
therapeutic effectiveness from the time of their packaging
till they are consumed.
 Packaging may be defined as the art and science which
involves preparing the articles for transport, storage,
display and use.
3
Types of Pharmaceutical Packaging Materials:-
 Glass
 Plastic
 Metal
 Paper and board
4
Characteristics of Packaging Materials:-
They must protect the preparation from environmental
conditions.
They must not be reactive with the product.
They must not impart to the product tastes or odors.
They must be nontoxic.
5
Characteristics of Packaging Materials:-
They must be FDA approved.
They must meet applicable tamper-resistance
requirements.
They must be adaptable to commonly employed
high speed packaging equipment.
6
Role of Packaging
Protection-against light
i. against reactive gases
ii.against moisture
iii.against microbes
iv.against physical damage
v.against pilferage and adulteration
7
Role of Packaging
 Presentation
 Identification
 Information
 Compatible
 Convenience
8
Selection of the Packaging Materials
On the facilities available, for example, pressurized
dispenser requires special filling equipment.
On the ultimate use of product. The product may be used
by skilled person in hospital or may need to be suitable for
use in the home by a patient.
On the physical form of the product. For example, solid,
semi-solid, liquids or gaseous dosage form.
On the route of administration. For example, oral,
parenteral, external, etc.
9
Selection of the Packaging Materials
On the stability of the material. For example , moisture, oxygen,
carbon di oxide, light, trace metals, temperature or pressure or
fluctuation of these may have a deleterious effect on the product.
On the contents. The product may react with the package such as the
release of alkali from the glass or the corrosion of the metals and intern
the product is affected.
On the cost of the product. Expensive products usually justify
expensive packaging
10
Factors affecting selection of Packaging
Materials
Mechanical Factors:-
1. Shock
2. Compression
3. Puncture
4. Vibration
11
Factors affecting selection of Packaging
Materials
Environmental Factors:-
 Temperature
 Pressure
Moisture
Gases
Light
Infestation
Contamination
12
Containers
13
 Container is one in which the product is placed.
 A pharmaceutical container is defined as a device that
holds the drugs and is or may be in direct contact with
the preparation.
Ideal Requirements of Containers
14
• Must be neutral towards the material which stored in
it.
• Must not interact with the substance which it holds.
• Help in maintaining the stability of the product
• A Withstand wear and tear during normal handling.
• Dose can be drawn from it conveniently.
Ideal Requirements of Containers
• Able to withstand changes in pressure and temperature.
• Must be non-toxic.
• Can be labelled easily.
• Pharmaceutically elegant appearance.
15
Types of Containers
Well-closed containers
Single dose containers
Multi dose containers
Light-resistant containers
Air-tight containers
Aerosol containers
16
Materials used for Making of Containers
1. Glass
2. Plastic
3. Metal
4. Paper and board
17
GLASS
• Advantages:-
They are transparent.
They are available in various shapes and sizes.
They can withstand the variation in temperature and
pressure during sterilization.
They are economical and easily available.
They can protect the photosensitive medicaments from
light during their storage.
18
GLASS
They are neutral after proper treatment.
They are impermeable to atmospheric gases and
moisture.
They have good protection power.
They do not deteriorate with age.
They can be easily labelled.
They can be sealed hermetically or by removable
closures. 19
Composition of Glass
Glass is composed of sand, soda ash, lime stone
and cullet.
Silicon, aluminium, boron, sodium,
potassium,calcium, magnesium, zinc and barium
are generally used in the preparation of glass.
20
Types of Glass
• Type 1:-Neutral or Borosilicate glass
• Type 2:-Treated Soda lime glass
• Type 3:-Regular Soda lime glass
• Type 4:-General Purpose Soda lime glass
21
Evaluation of Glass Containers
U.S.P. and I.P. provides two testes to determine the
chemical resistance of glass containers:
 Table: Limits of alkalinity for glass containers
22
TEST CONTAINERS LIMITS ml of 0.02 N H2S04
Powder glass test Type 1
Type 3
Type NP
1
8.5
15
Water attack test Type 2 (100 ml or less)
Type 2 (over 100 ml)
0.7
0.2
Plastic
Advantages:-
They are light in weight and can be handled easily.
They are poor conductor of heat.
They have sufficient mechanical strength.
They can be transported easily.
They are unbreakable.
They are available in various shapes and sizes.
They are resistant to inorganic chemicals.
They have good protection power.
23
Disadvantages:-
They are permeable to water vapour and atmosphere gases.
They cannot withstand heat without softening or distorting.
They may interact with certain chemical to cause softening
or distortion.
They may absorb chemical substances, such as preservatives
for solution.
24
Composition of Plastic
Plastics are synthetic polymers of high molecular
weight.
Plastic is made from one or more polymers
together with certain additives. The polymers
commonly used are polyethylene, polypropylene,
polyvinyl chloride, polystyrene, etc.
25
Plastics
Classification of Plastics:-
1. Thermoplastic type
2. Thermosetting type
 Evaluation of Plastics:-
• Leakage test
• Collapsibility test
• Clarity of aqueous extract
• Water vapor permeability test
26
Metals
The metals commonly used are aluminum, tin plated
steel, stainless steel, tin and lead.
27
METALS
• Advantages:-
 They are sturdy.
 They are impermeable to light, moisture and gases.
 They can be made into rigid unbreakable containers by impact
extrusion.
 They are light in weight as compared to glass containers.
• Disadvantages:-
They are expensive.
They may shed metal particles into the pharmaceutical
product.
28
Closures
Closures are the devices by means of which containers
can be opened and closed.
It prevents loss of material by spilling or volatilization.
It avoids contamination of the product from dirt, micro-
organism or insects.
It prevents deterioration of the product from the effect of
the environment such as moisture, oxygen or carbon
dioxide.
29
Types of Closures
Threaded screw cap
Lug cap
Crown cap
Roll on closures
Pilfer proof closures
30
Materials used for making of Closures:-
• 1. Cork
• 2. Glass
• 3. Plastic
• 4. Metal
• 5. Rubber
Evaluation of closures:-
• 1. Sterilization test
• 2. Fragmentation test
• 3. Self sealibility test
31
Reference:-
• THE PHARMACEUTICAL PACKAGING | Pharma Tutor .
Pharmatutor.org. 2017 [cited 13 November 2017]. Available
from: http://www.pharmatutor.org/articles/the-pharmaceutical-
packaging-article
• Pharmaceutical Packaging | Packaging Digest .
Packagingdigest.com. 2017 [cited 13 November 2017]. Available
from: http://www.packagingdigest.com/pharmaceutical-
packaging
• Pharmaceutics-1 by R.M.Mehta, Page No.:-74-85
• The Theory and Practice of Industrial Pharmacy by Leon
Lachman, Page No.:-711-724
• Pharmaceutical Product Development by N.K.Jain, Page No.:-341-
377
• Alton's Pharmaceutics by Michael E. Alton, Page No.:-626-638
32
33

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Selection and evaluation of pharmaceutical packaging materials pdtt 2

  • 1. SELECTION AND EVALUATION OF PHARMACEUTICAL PACKAGING MATERIALS PRESENTER: MR. AMOGH P. DANDEKAR M.PHARM FIRST YEAR DEPARTMENT OF PHARMACEUTICAL QUALITY ASSURANCE REG.NO: NH0117005 1
  • 2. CONTENTS  Characteristics of Packaging materials  Role of Packaging  Selection of the Packaging materials  Containers  Ideal requirements of container  Types of containers  Materials for making of containers  Closures o Types of closures o Materials for making of closures 2
  • 3. PACKAGING  Packaging is the process by which the pharmaceuticals are suitably packed so that they should retain their therapeutic effectiveness from the time of their packaging till they are consumed.  Packaging may be defined as the art and science which involves preparing the articles for transport, storage, display and use. 3
  • 4. Types of Pharmaceutical Packaging Materials:-  Glass  Plastic  Metal  Paper and board 4
  • 5. Characteristics of Packaging Materials:- They must protect the preparation from environmental conditions. They must not be reactive with the product. They must not impart to the product tastes or odors. They must be nontoxic. 5
  • 6. Characteristics of Packaging Materials:- They must be FDA approved. They must meet applicable tamper-resistance requirements. They must be adaptable to commonly employed high speed packaging equipment. 6
  • 7. Role of Packaging Protection-against light i. against reactive gases ii.against moisture iii.against microbes iv.against physical damage v.against pilferage and adulteration 7
  • 8. Role of Packaging  Presentation  Identification  Information  Compatible  Convenience 8
  • 9. Selection of the Packaging Materials On the facilities available, for example, pressurized dispenser requires special filling equipment. On the ultimate use of product. The product may be used by skilled person in hospital or may need to be suitable for use in the home by a patient. On the physical form of the product. For example, solid, semi-solid, liquids or gaseous dosage form. On the route of administration. For example, oral, parenteral, external, etc. 9
  • 10. Selection of the Packaging Materials On the stability of the material. For example , moisture, oxygen, carbon di oxide, light, trace metals, temperature or pressure or fluctuation of these may have a deleterious effect on the product. On the contents. The product may react with the package such as the release of alkali from the glass or the corrosion of the metals and intern the product is affected. On the cost of the product. Expensive products usually justify expensive packaging 10
  • 11. Factors affecting selection of Packaging Materials Mechanical Factors:- 1. Shock 2. Compression 3. Puncture 4. Vibration 11
  • 12. Factors affecting selection of Packaging Materials Environmental Factors:-  Temperature  Pressure Moisture Gases Light Infestation Contamination 12
  • 13. Containers 13  Container is one in which the product is placed.  A pharmaceutical container is defined as a device that holds the drugs and is or may be in direct contact with the preparation.
  • 14. Ideal Requirements of Containers 14 • Must be neutral towards the material which stored in it. • Must not interact with the substance which it holds. • Help in maintaining the stability of the product • A Withstand wear and tear during normal handling. • Dose can be drawn from it conveniently.
  • 15. Ideal Requirements of Containers • Able to withstand changes in pressure and temperature. • Must be non-toxic. • Can be labelled easily. • Pharmaceutically elegant appearance. 15
  • 16. Types of Containers Well-closed containers Single dose containers Multi dose containers Light-resistant containers Air-tight containers Aerosol containers 16
  • 17. Materials used for Making of Containers 1. Glass 2. Plastic 3. Metal 4. Paper and board 17
  • 18. GLASS • Advantages:- They are transparent. They are available in various shapes and sizes. They can withstand the variation in temperature and pressure during sterilization. They are economical and easily available. They can protect the photosensitive medicaments from light during their storage. 18
  • 19. GLASS They are neutral after proper treatment. They are impermeable to atmospheric gases and moisture. They have good protection power. They do not deteriorate with age. They can be easily labelled. They can be sealed hermetically or by removable closures. 19
  • 20. Composition of Glass Glass is composed of sand, soda ash, lime stone and cullet. Silicon, aluminium, boron, sodium, potassium,calcium, magnesium, zinc and barium are generally used in the preparation of glass. 20
  • 21. Types of Glass • Type 1:-Neutral or Borosilicate glass • Type 2:-Treated Soda lime glass • Type 3:-Regular Soda lime glass • Type 4:-General Purpose Soda lime glass 21
  • 22. Evaluation of Glass Containers U.S.P. and I.P. provides two testes to determine the chemical resistance of glass containers:  Table: Limits of alkalinity for glass containers 22 TEST CONTAINERS LIMITS ml of 0.02 N H2S04 Powder glass test Type 1 Type 3 Type NP 1 8.5 15 Water attack test Type 2 (100 ml or less) Type 2 (over 100 ml) 0.7 0.2
  • 23. Plastic Advantages:- They are light in weight and can be handled easily. They are poor conductor of heat. They have sufficient mechanical strength. They can be transported easily. They are unbreakable. They are available in various shapes and sizes. They are resistant to inorganic chemicals. They have good protection power. 23
  • 24. Disadvantages:- They are permeable to water vapour and atmosphere gases. They cannot withstand heat without softening or distorting. They may interact with certain chemical to cause softening or distortion. They may absorb chemical substances, such as preservatives for solution. 24
  • 25. Composition of Plastic Plastics are synthetic polymers of high molecular weight. Plastic is made from one or more polymers together with certain additives. The polymers commonly used are polyethylene, polypropylene, polyvinyl chloride, polystyrene, etc. 25
  • 26. Plastics Classification of Plastics:- 1. Thermoplastic type 2. Thermosetting type  Evaluation of Plastics:- • Leakage test • Collapsibility test • Clarity of aqueous extract • Water vapor permeability test 26
  • 27. Metals The metals commonly used are aluminum, tin plated steel, stainless steel, tin and lead. 27
  • 28. METALS • Advantages:-  They are sturdy.  They are impermeable to light, moisture and gases.  They can be made into rigid unbreakable containers by impact extrusion.  They are light in weight as compared to glass containers. • Disadvantages:- They are expensive. They may shed metal particles into the pharmaceutical product. 28
  • 29. Closures Closures are the devices by means of which containers can be opened and closed. It prevents loss of material by spilling or volatilization. It avoids contamination of the product from dirt, micro- organism or insects. It prevents deterioration of the product from the effect of the environment such as moisture, oxygen or carbon dioxide. 29
  • 30. Types of Closures Threaded screw cap Lug cap Crown cap Roll on closures Pilfer proof closures 30
  • 31. Materials used for making of Closures:- • 1. Cork • 2. Glass • 3. Plastic • 4. Metal • 5. Rubber Evaluation of closures:- • 1. Sterilization test • 2. Fragmentation test • 3. Self sealibility test 31
  • 32. Reference:- • THE PHARMACEUTICAL PACKAGING | Pharma Tutor . Pharmatutor.org. 2017 [cited 13 November 2017]. Available from: http://www.pharmatutor.org/articles/the-pharmaceutical- packaging-article • Pharmaceutical Packaging | Packaging Digest . Packagingdigest.com. 2017 [cited 13 November 2017]. Available from: http://www.packagingdigest.com/pharmaceutical- packaging • Pharmaceutics-1 by R.M.Mehta, Page No.:-74-85 • The Theory and Practice of Industrial Pharmacy by Leon Lachman, Page No.:-711-724 • Pharmaceutical Product Development by N.K.Jain, Page No.:-341- 377 • Alton's Pharmaceutics by Michael E. Alton, Page No.:-626-638 32
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