1. The document provides assembly instructions for a transmission and torque converter for wheel loader models 924G and 924Gz.
2. It lists required tools and parts and provides detailed steps and illustrations for assembling various transmission components like bearings, seals, gears, clutches, and shafts.
3. Cleanliness is important during assembly and inspect all parts for wear or damage before installing. Lubricate parts as specified.
Caterpillar Cat 924G and 924Gz Wheel Loader (Prefix AAN) Service Repair Manua...9fikslkddmd8u
This document provides assembly instructions for a power shift transmission in a 924G wheel loader. It outlines 56 steps to assemble the transmission components, including installing bearings and seals, assembling various clutch packs, and attaching housing components. Tools required include presses, heaters, installers, and sealants. Proper cleaning and lubrication of parts is emphasized. Torque specifications are provided for housing bolts.
Caterpillar Cat 924G and 924Gz Wheel Loader (Prefix 3PZ) Service Repair Manua...9fikslkddmd8u
This document provides instructions for assembling the power shift transmission for 924G and 924Gz wheel loaders. It outlines 54 steps to assemble the various components, including installing gears, bearings, seals, pistons, springs, plates, discs, hubs and other parts. Tools required are listed. Cleanliness is important during assembly to prevent contamination. Torque specifications are provided for certain fasteners. References are made to other documents for specifications on components like clutch discs and procedures to measure running clearances.
This document provides instructions for servicing a 924K wheel loader. It lists 66 steps to disassemble and reassemble components of the transmission, including installing seals, bearings, sensors, shafts and housing components. Precise torques and tools are specified. Safety precautions are noted for installing spring-loaded parts.
This document provides instructions for assembling the transmission and torque converter of a 924H wheel loader. It lists required tools and gives step-by-step instructions with illustrations. Some key steps include installing bearings and seals, assembling various clutch packs using special tools to compress springs, and ensuring proper end play and lubrication during assembly. Cleanliness and heating/cooling parts as needed during assembly is emphasized to avoid damage.
This document provides assembly instructions for a transmission and torque converter in a wheel loader. It lists required tools and parts and provides step-by-step instructions with illustrations. The instructions involve assembling bearings, seals, gears, clutches, shafts and other components in a precise order while maintaining cleanliness and lubrication. Special tools and heating/cooling of some parts is required to properly assemble the transmission.
This document provides instructions for assembling the transmission and torque converter of a 924H wheel loader. It lists required tools and gives step-by-step instructions with illustrations. Some key steps include installing bearings and seals, assembling various clutch packs using specialized tools to compress springs, and ensuring proper end play and lubrication during assembly. Cleanliness and heating/cooling parts as needed during assembly is emphasized to avoid damage.
This document provides instructions for assembling the transmission and torque converter of a 924H wheel loader. It lists required tools and gives step-by-step instructions with illustrations. Some key steps include installing bearings and seals, assembling various clutch packs using specialized tools, and ensuring proper end play and lubrication during assembly. Cleanliness and heating/cooling parts as needed during assembly is emphasized to avoid damage.
This document provides assembly instructions for a transmission and torque converter in a wheel loader. It lists required tools and parts and provides step-by-step instructions with illustrations. The instructions include installing bearings and seals, assembling clutch packs, installing gears and shafts, and setting end play. Cleanliness is emphasized and inspecting components for wear or damage before assembly is noted.
Caterpillar Cat 924G and 924Gz Wheel Loader (Prefix AAN) Service Repair Manua...9fikslkddmd8u
This document provides assembly instructions for a power shift transmission in a 924G wheel loader. It outlines 56 steps to assemble the transmission components, including installing bearings and seals, assembling various clutch packs, and attaching housing components. Tools required include presses, heaters, installers, and sealants. Proper cleaning and lubrication of parts is emphasized. Torque specifications are provided for housing bolts.
Caterpillar Cat 924G and 924Gz Wheel Loader (Prefix 3PZ) Service Repair Manua...9fikslkddmd8u
This document provides instructions for assembling the power shift transmission for 924G and 924Gz wheel loaders. It outlines 54 steps to assemble the various components, including installing gears, bearings, seals, pistons, springs, plates, discs, hubs and other parts. Tools required are listed. Cleanliness is important during assembly to prevent contamination. Torque specifications are provided for certain fasteners. References are made to other documents for specifications on components like clutch discs and procedures to measure running clearances.
This document provides instructions for servicing a 924K wheel loader. It lists 66 steps to disassemble and reassemble components of the transmission, including installing seals, bearings, sensors, shafts and housing components. Precise torques and tools are specified. Safety precautions are noted for installing spring-loaded parts.
This document provides instructions for assembling the transmission and torque converter of a 924H wheel loader. It lists required tools and gives step-by-step instructions with illustrations. Some key steps include installing bearings and seals, assembling various clutch packs using special tools to compress springs, and ensuring proper end play and lubrication during assembly. Cleanliness and heating/cooling parts as needed during assembly is emphasized to avoid damage.
This document provides assembly instructions for a transmission and torque converter in a wheel loader. It lists required tools and parts and provides step-by-step instructions with illustrations. The instructions involve assembling bearings, seals, gears, clutches, shafts and other components in a precise order while maintaining cleanliness and lubrication. Special tools and heating/cooling of some parts is required to properly assemble the transmission.
This document provides instructions for assembling the transmission and torque converter of a 924H wheel loader. It lists required tools and gives step-by-step instructions with illustrations. Some key steps include installing bearings and seals, assembling various clutch packs using specialized tools to compress springs, and ensuring proper end play and lubrication during assembly. Cleanliness and heating/cooling parts as needed during assembly is emphasized to avoid damage.
This document provides instructions for assembling the transmission and torque converter of a 924H wheel loader. It lists required tools and gives step-by-step instructions with illustrations. Some key steps include installing bearings and seals, assembling various clutch packs using specialized tools, and ensuring proper end play and lubrication during assembly. Cleanliness and heating/cooling parts as needed during assembly is emphasized to avoid damage.
This document provides assembly instructions for a transmission and torque converter in a wheel loader. It lists required tools and parts and provides step-by-step instructions with illustrations. The instructions include installing bearings and seals, assembling clutch packs, installing gears and shafts, and setting end play. Cleanliness is emphasized and inspecting components for wear or damage before assembly is noted.
Caterpillar cat 992 k wheel loader (prefix zmx) service repair manual (zmx000...fjjskkdmnsme
This document provides assembly instructions for a torque converter used in a 992K wheel loader. It lists over 40 steps and references various tools and components. Key steps include installing seals and bearings onto shafts, positioning carrier and gear assemblies weighing up to 57kg, and checking bearing end play using dial indicators to ensure proper clearance of 0.10±0.05mm. The overall process assembles the various internal components of the torque converter in the correct order.
Caterpillar cat 992 k wheel loader (prefix zmx) service repair manual (zmx000...fjjskqweekfsmem
This document provides assembly instructions for a torque converter used in a 992K wheel loader. It lists over 60 steps and accompanying illustrations to assemble the various components of the torque converter in the proper order. Key components include seals, bearings, gears, plates, pistons, discs, sleeves, and housings. Special tools and lifting devices are required due to the large size and weights of components, which range from 25-680 kg. Proper temperatures and torques are specified for a safe and accurate reassembly of the torque converter.
Caterpillar cat 992 k wheel loader (prefix zmx) service repair manual (zmx000...fudjsjfekskkem
This document provides assembly instructions for a torque converter used in a 992K wheel loader. It lists over 60 steps and accompanying illustrations to assemble the various components of the torque converter in the proper order. Key components include seals, bearings, gears, plates, pistons, discs, sleeves, and housings. Special tools and lifting devices are required due to the large size and weights of components, which range from 25-680 kg. Proper temperatures and torques are specified for a safe and accurate reassembly of the torque converter.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, seals, gears, discs, plates, pistons, housings and other components. Proper cleaning, lubrication, and use of installation tools are emphasized.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a planetary transmission used in a 972H wheel loader. It describes how to assemble the input shaft, carrier assemblies, clutch components, output shaft, and other parts. Detailed steps and illustrations are provided to guide technicians through the assembly process. Cleanliness is emphasized and special tools are required to properly install some components like bearings. The assembly involves over 40 individual steps and requires lifting heavy parts into place.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections detailing the assembly of the transmission's planetary gear sets and clutches. The summary includes:
1) Cleaning and preparing transmission components before assembly.
2) Assembling the three planetary gear sets which include installing bearings, gears, shafts, seals and retaining rings.
3) Installing clutches which involve alternating friction discs and plates, installing seals, pistons and springs.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, gears, seals, springs, and other components. Proper cleaning and use of installation tools are noted.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, gears, seals, springs, and other components. Proper cleaning and use of installation tools are emphasized.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, gears, seals, springs, and other components. Proper cleaning and use of installation tools are emphasized.
This document provides assembly instructions for a 992K wheel loader torque converter. It lists over 60 steps and required tools to assemble the various components of the torque converter. Key parts that are assembled include the shaft assembly, carrier assembly, gears, housing assembly, impeller clutch, turbine assembly, clutch housing assembly, and pump adapters. Lifting devices and special tools are required due to the heavy weights of components like the housing assembly and impeller clutch.
This document provides assembly instructions for a torque converter in a 992K wheel loader. It lists over 40 steps and required tools to assemble internal components like seals, bearings, gears, and housings. Proper lifting equipment is needed due to component weights up to 590kg. Tolerances and torque specifications are provided.
This document provides assembly instructions for a 992K wheel loader torque converter. It lists over 60 steps and required tools to assemble the various components of the torque converter. Key parts that are assembled include the shaft assembly, carrier assembly, gears, housing assembly, impeller clutch, turbine assembly, clutch housing assembly, and pump adapters. Lifting devices and special tools are required due to the heavy weights of components like the housing assembly and impeller clutch.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
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Similar to Caterpillar Cat 924G and 924Gz Wheel Loader (Prefix WMB) Service Repair Manual Instant Download.pdf
Caterpillar cat 992 k wheel loader (prefix zmx) service repair manual (zmx000...fjjskkdmnsme
This document provides assembly instructions for a torque converter used in a 992K wheel loader. It lists over 40 steps and references various tools and components. Key steps include installing seals and bearings onto shafts, positioning carrier and gear assemblies weighing up to 57kg, and checking bearing end play using dial indicators to ensure proper clearance of 0.10±0.05mm. The overall process assembles the various internal components of the torque converter in the correct order.
Caterpillar cat 992 k wheel loader (prefix zmx) service repair manual (zmx000...fjjskqweekfsmem
This document provides assembly instructions for a torque converter used in a 992K wheel loader. It lists over 60 steps and accompanying illustrations to assemble the various components of the torque converter in the proper order. Key components include seals, bearings, gears, plates, pistons, discs, sleeves, and housings. Special tools and lifting devices are required due to the large size and weights of components, which range from 25-680 kg. Proper temperatures and torques are specified for a safe and accurate reassembly of the torque converter.
Caterpillar cat 992 k wheel loader (prefix zmx) service repair manual (zmx000...fudjsjfekskkem
This document provides assembly instructions for a torque converter used in a 992K wheel loader. It lists over 60 steps and accompanying illustrations to assemble the various components of the torque converter in the proper order. Key components include seals, bearings, gears, plates, pistons, discs, sleeves, and housings. Special tools and lifting devices are required due to the large size and weights of components, which range from 25-680 kg. Proper temperatures and torques are specified for a safe and accurate reassembly of the torque converter.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, seals, gears, discs, plates, pistons, housings and other components. Proper cleaning, lubrication, and use of installation tools are emphasized.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a planetary transmission used in a 972H wheel loader. It describes how to assemble the input shaft, carrier assemblies, clutch components, output shaft, and other parts. Detailed steps and illustrations are provided to guide technicians through the assembly process. Cleanliness is emphasized and special tools are required to properly install some components like bearings. The assembly involves over 40 individual steps and requires lifting heavy parts into place.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. The instructions include installing bearings, gears, shafts, seals, and other components in the specified order. Tools and torque specifications are listed. Cleanliness is emphasized during assembly to prevent lint or other contaminants.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections detailing the assembly of the transmission's planetary gear sets and clutches. The summary includes:
1) Cleaning and preparing transmission components before assembly.
2) Assembling the three planetary gear sets which include installing bearings, gears, shafts, seals and retaining rings.
3) Installing clutches which involve alternating friction discs and plates, installing seals, pistons and springs.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, gears, seals, springs, and other components. Proper cleaning and use of installation tools are noted.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, gears, seals, springs, and other components. Proper cleaning and use of installation tools are emphasized.
This document provides assembly instructions for a 972H wheel loader transmission. It consists of 3 sections that describe assembling the planetary gear sets and clutches for the input, intermediate, and output sections of the transmission. Detailed steps include installing bearings, gears, seals, springs, and other components. Proper cleaning and use of installation tools are emphasized.
This document provides assembly instructions for a 992K wheel loader torque converter. It lists over 60 steps and required tools to assemble the various components of the torque converter. Key parts that are assembled include the shaft assembly, carrier assembly, gears, housing assembly, impeller clutch, turbine assembly, clutch housing assembly, and pump adapters. Lifting devices and special tools are required due to the heavy weights of components like the housing assembly and impeller clutch.
This document provides assembly instructions for a torque converter in a 992K wheel loader. It lists over 40 steps and required tools to assemble internal components like seals, bearings, gears, and housings. Proper lifting equipment is needed due to component weights up to 590kg. Tolerances and torque specifications are provided.
This document provides assembly instructions for a 992K wheel loader torque converter. It lists over 60 steps and required tools to assemble the various components of the torque converter. Key parts that are assembled include the shaft assembly, carrier assembly, gears, housing assembly, impeller clutch, turbine assembly, clutch housing assembly, and pump adapters. Lifting devices and special tools are required due to the heavy weights of components like the housing assembly and impeller clutch.
Similar to Caterpillar Cat 924G and 924Gz Wheel Loader (Prefix WMB) Service Repair Manual Instant Download.pdf (15)
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924G WHEEL LOADER WMB
Configuration: 924G 924Gz Wheel Loader WMB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power
Train
Media Number -RENR6422-07 Publication Date -01/10/2017 Date Updated -09/10/2017
i06103589
Transmission and Torque Converter - Assemble
SMCS - 3001-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 180-3033 Repair Stand Set 1
C 138-7574 Link Bracket 2
D 4C-6136 Lifting Bracket 1
E 4C-6399 Compressor Assembly (Clutch Spring) 1
F FT-2343 Plexiglass Cover 1
H 4C-3652 Compressor Assembly (Clutch Spring) 1
J 4C-6402 Expander Tool Gp 1
K
4C-6137 Bearing Installer 1
4C-6142 Spacer 1
1P-0531 Handle 1
L 5P-3413 Pipe Sealant 1
M 9S-3263 Thread Lock Compound 1
N 1U-8846 Gasket Sealant 1
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3. P 4C-6143 Clutch Piston Installer 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01005243
1. Install gear (149) and retaining ring (148) . Raise the temperature of bearing cone (147) .
Install bearing cone (147) .
Illustration 2 g01005241
2. Raise the temperature of bearing cone (146) . Install bearing cone (146) .
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4. Illustration 3 g01005239
3. Apply Tooling (L) to the seal bore.
4. Install lip seal (145) . Lubricate the sealing lip with the lubricant that is being used.
5. Lower the temperature of bearing cup (143) . Install bearing cup (143) .
6. Use bolts (142) in order to install shield assembly (144) . Tighten bolts (142) to a torque of
55 ± 10 N·m (40 ± 10 lb ft).
Illustration 4 g01005238
7. Install the output shaft and gear (141) .
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5. Illustration 5 g01005236
8. Install lip seal (140) . Lubricate the sealing lip with the lubricant that is being used.
9. Lower the temperature of bearing cup (139) . Install bearing cup (139) .
10. Install seal (138) .
11. Install shims (137) . Use the shims in order to get 0.06 mm (0.002 inch) to 0.13 mm (0.005
inch) end play on the output shaft.
Note: Lubricate the bore of the housing with the lubricant that is being used.
Illustration 6 g00655180
12. Use bolts (135) in order to install the cage. Tighten bolts (135) to a torque of 70 ± 10 N·m
(50 ± 10 lb ft).
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6. Illustration 7 g00890758
13. Install parking brake assembly (133) and lever (134) .
14. Use bolts (131) in order to install plate (132) . Tighten bolts (131) to a torque of 120 ± 20
N·m (90 ± 15 lb ft).
Illustration 8 g00890622
15. Install brake drum (130) and yoke (129) together. Install seal (128) .
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7. Illustration 9 g00685060
16. Install the bolt and washer (127) . Tighten bolt (127) to a torque of 120 ± 20 N·m (90 ± 15
lb ft).
Illustration 10 g00655120
17. Use washer (125) and bolt (124) in order to install yoke (126) . Tighten bolt (124) to a
torque of 120 ± 20 N·m (90 ± 15 lb ft).
Illustration 11 g00655110
18. Lower the temperature of bearing cups (123) . Install bearing cups (123) . Use Tooling (J) to
install bearing (122) .
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8. Illustration 12 g00890621
19. Install gear (119) . Raise the temperature of bearing cone (118) . Install bearing cone (118) .
20. Install gear (120) . Raise the temperature of bearing cone (121) . Install bearing cone (121) .
21. Install seal (116) on carrier (117) and install carrier (117) .
Illustration 13 g00655016
22. Install the input shaft assembly (115) .
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9. Illustration 14 g00654969
23. Install seals (112) , (113) , and (114) .
Illustration 15 g00654966
Note: Lubricate the piston, and the bore with clean transmission oil.
24. Use Tooling (P) in order to install piston (111) .
Illustration 16 g00654842
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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10. 25. Install spring (110) .
Illustration 17 g00654837
26. Install the retainer and seal assembly (109) .
Illustration 18 g00654833
27. Put the clutch pack in a suitable press. Use Tooling (H) in order to install retaining ring
(108) .
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11. Illustration 19 g00654824
28. Lower the temperature of bearing assembly (107) . Install bearing assembly (107) .
Illustration 20 g00654818
29. Install ring (106) .
Illustration 21 g00890619
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12. Note: Refer to Specifications, "Power Shift Transmission" for the specifications of the
clutch discs.
30. Install plates and discs (105) . Install retaining ring (103) . Install washers (104) and (102) .
Illustration 22 g00654724
31. Install hub assembly (101) .
Illustration 23 g00654719
32. Install gear (100) and retaining ring (99) . Install washer (98) .
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13. Illustration 24 g00656434
33. Install gear (95) and washer (96) . Raise the temperature of bearing (97) . Install bearing
(97) .
Note: This completes the assembly of the first gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
Illustration 25 g00654638
34. Install seals (94) and (93) .
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14. Illustration 26 g00890838
Note: Lubricate the piston, and the bore with clean transmission oil.
35. Use Tooling (P) in order to install piston (90) .
36. Install seals (92) on shaft (91) .
Illustration 27 g00654534
37. Install spring (89) and retainer (88) .
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15. Illustration 28 g00654525
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
38. Put the third gear clutch pack in a suitable press. Use Tooling (H) in order to install
retaining ring (87) .
Illustration 29 g00654519
Note: Refer to Specifications, "Power Shift Transmission" for the specifications of the
clutch discs.
39. Install plates and discs (86) . Install retaining ring (85) .
40. Install washer (84) .
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16. Illustration 30 g00654517
41. Use a suitable press in order to install bearing (83) . Install retaining ring (82) .
Illustration 31 g00654512
42. Install hub assembly (81) .
Illustration 32 g00654507
43. Install gear (80) and retaining ring (79) .
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17. Illustration 33 g00654497
44. Install washer (78) and retaining ring (77) .
Note: This completes the assembly of the third gear clutch pack.
Note: Refer to Specifications, SENR3504, "Power Shift Transmission" for the procedure to
measure running clearance .
Illustration 34 g00654494
45. Use Tooling (D) in order to install third gear clutch pack (76) . The weight of third gear
clutch pack (76) is approximately 50 kg (110 lb).
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18. Illustration 35 g00890612
Note: Use Steps 46 through 49 for the assembly of the clutch of the second gear clutch
pack. Use Tooling (E) in step 49 instead of Tooling (H) .
46. Install washers (75) and (74) . Install spacer (73) .
47. Install gear (72) , spacer (70) , and bearing cone (71) .
Illustration 36 g00654403
48. Install seals (69) and (68) .
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19. Illustration 37 g00890841
Illustration 38 g00654372
Note: Lubricate the piston and the bore with clean transmission oil.
49. Use Tooling (P) in order to install piston (65) . Install seals (66) on shaft (67) .
Illustration 39 g00654364
50. Install spring (64) and retainer (63) .
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20. Illustration 40 g00654360
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
51. Put the reverse clutch pack in a suitable press. Use Tooling (H) in order to install retaining
ring (62) .
Illustration 41 g00890611
52. Use a suitable press in order to install bearing (61) . Install retaining ring (60) .
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21. Illustration 42 g00890610
Note: Refer to Specifications, "Power Shift Transmission" for the specifications of the
clutch discs.
53. Install plates and discs (59) . Install retaining ring (57) .
54. Install washer (58) .
Illustration 43 g00654347
55. Install hub assembly (56) .
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22. Illustration 44 g00654328
56. Install gear (55) and retaining ring (54) .
Illustration 45 g00654339
57. Install washer (53) and retaining ring (52) .
Note: This completes the assembly of the reverse second gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
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23. Illustration 46 g00654301
58. Use Tooling (D) in order to install reverse second gear clutch pack (51) . The weight of
reverse second gear clutch pack (51) is approximately 32 kg (70 lb).
Illustration 47 g00654292
59. Install seals (49) and (50) .
Illustration 48 g00654280
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24. Note: Lubricate the piston, and the bore with clean transmission oil.
60. Use Tooling (P) in order to install piston (47) .
61. Install spring (46) and retainer (45) .
Illustration 49 g00654276
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
62. Put the forward high clutch pack in a suitable press. Use Tooling (H) in order to install
retaining ring (44) .
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25. Illustration 50 g00654274
Note: Refer to Specifications, "Power Shift Transmission" for specifications of the clutch
discs.
63. Install plates and discs (43) . Install retaining ring (42) . Install washer (41) .
Illustration 51 g00654263
64. Use a suitable press in order to install bearing (40) . Install retaining ring (39) .
Illustration 52 g00654261
65. Install hub (38) .
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26. Illustration 53 g00654253
66. Raise the temperature of gear (37) . Install gear (37) . Install retaining ring (36) .
Illustration 54 g00654078
67. Install washer (35) and retaining ring (34) .
Note: This completes the assembly of the forward high gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
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27. Illustration 55 g00654063
68. Install O-ring seals (33) .
Illustration 56 g00890845
Note: Lubricate the piston, and the bore with clean transmission oil.
69. Use Tooling (P) in order to install piston (31) . Install seals (32) on shaft (30) .
Illustration 57 g00654029
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28. 70. Install spring (29) and retainer (28) .
Illustration 58 g00654018
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
71. Put the forward low clutch pack in a suitable press. Use Tooling (H) in order to compress
the spring. Install retaining ring (27) .
Illustration 59 g00890608
72. Use a suitable press in order to install bearing (25) . Install retaining ring (26) in hub (22) .
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29. Illustration 60 g00653959
73. Install washer (24) .
Illustration 61 g00890607
Note: Refer to Specifications, "Power Shift Transmission" for specifications of clutch discs.
74. Install plates and discs (23) . Install hub (21) . Install retaining ring (22) .
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30. Illustration 62 g00653932
75. Raise the temperature of gear (20) . Install gear (20) . Install retaining ring (19) .
Illustration 63 g00653893
76. Install washer (18) and retaining ring (17) .
Note: This completes the assembly of the forward low gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
Illustration 64 g00653858
77. Use Tooling (D) in order to install the forward low and the forward high clutch pack (15) .
The weight of forward high clutch pack (15) is approximately 27 kg (60 lb).
Note: Use Tooling (J) in order to install plugs (16) .
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31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. Illustration 65 g00653848
78. Lower the temperature of bearing cups (14) . Use Tooling (K) in order to install bearing
cups (14) .
Illustration 66 g00653825
79. Use bolts (12) in order to install gear (13) . Tighten bolts (12) to a torque of 12 ± 3 N·m (10
± 2 lb ft).
Illustration 67 g00653808
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33. 80. Install gear assembly (10) .
81. Install O-ring seals (11) .
Illustration 68 g00653806
82. Install bolts (9) . Tighten bolts (9) to a torque of 55 ± 10 N·m (40 ± 10 lb ft).
Illustration 69 g00653801
83. ApplyTooling (L) to the seal bore.
84. Install lip seal (7) . Lubricate the sealing lip with the lubricant that is being used.
85. Install seal (8) .
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