Scaffolding Product Brochure

1. Hot Dipped Galvanized Scaffolding System

2. Metcraft Engineering is one of the leading Manufacturers and
Suppliers of Hot Dipped Galvanized Steel Scaffolding systems in
various types
1.CupLock Scaffolding System
2.Ring Lock Scaffolding System
3.Frame Scaffolding System
Such Scaffolding Systems are used in various kinds of Industries
like Construction Industries, Process Industries, Power Industries,
Ship Building Sector,Houskeeping ,Slab Laying, Restoration
Sector,Interior Design Sector, Set Designing Industries, Air
Conditioners Ducting ,Overhead Electrical Cabling,ETC.
Also Metcraft Engineering is recognized in the industry as a leading
Manufacturer of Hot Dip Galvanized Structures, Pre-Engineered Building
Structures, Equipment Support Structures, Process Plant Structures,
Pipe Racks, Solar PV Panel Mounting Structures, Transmission Line
Towers Beam Crash barriers and Galvanized TMT Bar. We make only Hot
Dip Galvanized Steel products because of its superior characteristics.
Metcraft Engineering, is a part of Steel Centre group of companies
which engaged in Trading of steel for more than 27 years. We have state
of the art Steel Fabrication and Hot Dip Galvanizing Unit near Bangalore
at KIADB Industrial Area Spread across 90,000 sq.ft. of Plot Area and
35,000 sq.ft. of built up area,
Our manufacturing Unit is located at KIADB Industrial Area, Harohalli
which is 40Kms away from Bangalore on Kanakapura Road
spread across 90,000 sq.ft. of Plot Area.
Systems and Functionality of Organization :
We are ISO 9001:2008 Company and use Latest ERP systems on all
areas of our Organization to achieve our Quality Standards.
Human Resource :
Experience personnel in various departments have hands on experience in
various departments and Processes of manufacturing.
Capacity :
1000 Tons per Month of fabrication and 1400 Tons per Month of
galvanizing
Area :
25000 sq.ft. Finished Goods Storage: 20,000 sq.ft.
10,000 sq.ft. fabrication 25000 sq.ft.
Main Fabrication Machinery:
10 New Generation Hydraulic Presses of various capacities, 2 No’s radial
Drilling Machines, 8 No’s Welding Machines, Profile Cutting Machine,
Shearing and Press Brake machines, Variety of machine enables us to
take up any kind of Steel fabrication.
Hot Dip Galvanizing:
Latest Automatic Furnace oil Furnace with Bath size of 8 meters Length x
0.8 meters width and 1.2 meter Height.
Material Handling Equipments:
2 no’s Class III duty double Girder Crane for galvanizing and 1 single girder
for fabrication, Pick and carry crane of 12 Tons capacity, 100 Tons weigh
Bridge.
Testing Equipments:
Latest UTM (universal Testing Machine) for testing the Physical properties
of Steel and Well equipped Lab for testing various materials and
Galvanizing specifications
Introduction:

3. 1. Lowest Lifetime Cost-Long life make Hot Dip Galvanizing the most
versatile and economic way of protecting steel for long periods
(25+years).
The life of a zinc layer is between 40 and 100 years when in contact
with clean air at a humidity of approx 70%, zinc corrodes at low
speed in
comparison to Paint, henceforth maintaining the advantage in the
case of non-ventilated, aggressive and releasing gas atmospheres.
2. Reliability - The process is simple, straightforward and closely
controlled. The coating thicknesses are regular, predictable and
easily specified and are
defined by I.S. EN ISO 1461 : 2009.
3. Speed of Application - A fully galvanized protective coating can be
applied in a few hours. A proper four coat paint system requires
approximately one week.
4. Complete Coverage - Because it is dipped in molten zinc, all parts
of the surfaces are coated - inside and out - including awkward
corners and narrow gaps.
5. Coating Toughness - Hot Dip Galvanizing is unique the coating
bonds metallurgic ally with the steel giving a much greater resistance
to damage than other coatings.
6. Three Way Protection - Hot Dip Galvanizing protects in three ways.
It weathers at a slow rate giving a long and predictable life. The
coating sacrifices itself to any small areas exposed through drilling,
cutting or accidental damage. If large areas get damaged it prevents
the sideways creep of rust.
7. Ease of Inspection - Hot Dip Galvanizing is an honest coating - if it
looks continuous and sound, it is so. Coating thickness can be
checked easily with the use of magnetic probe (Elco Meter).
8. Faster Construction - Hot Dip Galvanized steel is ready for use. No
further site preparation, painting or inspection is necessary. Once
erected, cladding can begin immediately, thus accelerating the
construction program.
Advantages of Hot Dip Galvanizing:

4. Hot Dip Galvanized Cup Lock Type Scaffolding System
This type of lock system is quite versatile in its use and can be seen in construction,
demolition or maintenance projects. This type of cup-lock system allows quick
fastening of horizontals scaffolding. With the use of our impeccable Cup-lock
system, four horizontals can be easily fastened at one time with firm clamping action
of top cup thereby making the joint rigid. We have appointed some of the highly
skilled personnel who have engineered these cup-lock systems in such a manner
that it ensures quick erection and dismantling thus reducing on time and labor work

5. Parts Of Hot Dip Galvanized Cup Lock Type Scaffolding Sys
Verticals/Standards -Hot Dipped Galvanized Code - ME-401
ITEM CODE SIZE (Mtr.) WEIGHT (Kg.)
ME-401(A) 1 5.8
ME-401(B) 1.3 6.6
ME-401(C) 1.5 7.9
ME-401(D) 1.8 9.1
ME-401(E) 2 10.9
ME-401(F) 2.3 11.6
ME-401(G) 2.5 12.9
ME-401(H) 3 16.1
ME - 302
HORIZONTAL LEDGER
Code Size (m) Wt. (kg)
ME-3021 0.5 2.6
ME-3022 0.9 3.7
ME-3023 1 4.1
ME-3024 1.2 4.8
ME-3025 1.3 5.2
ME-3026 1.6 6.2
ME-3027 1.8 6.9
ME-3028 2.5 9.5

6. Parts Of Hot Dip Galvanized Cup Lock Type Scaffolding Sys
ME - 303
INTERMEDIATE TRANSOM
Code Size (m) Wt. (kg)
ME-3031 0.5 2.8
ME-3032 0.9 3.7
ME-3033 1.2 5.2
ME-3034 1.3 5.5
ME-3035 1.8 7.3
ME-3036 2.5 16.5
ME - 304
OMEGA TRANSOM
Code Size (m) Wt. (kg)
ME-304-1 1.3 7.2
ME-304-2 1.8 10.0
ME-304-3 2.5 24.80

7. Parts Of Hot Dip Galvanized RING/FLEXI Lock Type Scaffolding
Verticals/Standards -Hot Dipped Galvanized Code - ME-501
ITEM CODE SIZE (Mtr.) WEIGHT (Kg.)
ME-501(A) 1 5.45
ME-501(B) 1.3 6.9
ME-501(C) 1.5 7.7
ME-501(D) 1.8 8.9
ME-501(E) 2 10.4
ME-501(F) 2.3 11.0
ME-501(G) 2.5 12.6
ME-501(H) 3 14.9
ME – 502
HORIZONTAL LEDGER
Code Size (m) Wt. (kg)
ME-5021 0.5 2.9
ME-5022 0.9 3.9
ME-5023 1 4.1
ME-5024 1.2 5.1
ME-5025 1.3 5.4
ME-5026 1.6 7.2
ME-5027 1.8 7.4
ME-5028 2.5 10.5

8. Hot Dip Galvanized-Customized Scaffolding parts and Steel
Ladders Side Brackets Davit Arm
Steel Plank is designed to span the bay
by hooking to the horizontal members
of the bay providing a safe work
platform, Made using Pre Galvanized
Formed Steel
STEEL PLANKS

9. Accessories-Screw Jack, base Plates, Coupler
ME - 601
ADJUSTABLE BASE JACK
(Pipe OD 38 mm) (Pipe OD 34 mm) (Solid ø 32 mm)
Code TL/AL (m) Wt. (kg) Code TL/AL (m) Wt. (kg) Code TL/AL (m) Wt. (kg)
6011
0.450/0.3
50 2.6 6021b
0.450/0.3
50 2.45 6031b
0.500/0.4
00 4.6
6012
0.550/0.4
50 2.95 6022b
0.550/0.4
50 2.75 6032b
0.600/0.5
00 5.35
6013
0.650/0.5
50 3.3 6023b
0.650/0.5
50 3.1 6033b
0.800/0.7
00 6.7
6014
0.750/0.6
50 5.7 6024b
0.750/0.6
50 3.4 6034b
1.00/0.80
0 8.12
All Varieties of Forged and Presses Couplers Base Plate-150mmx 150mm x6 mm
Thick, 100mm Height

10. CUSTOMOZED PROJECT SCAFFOLDING SOLUTION
Roof Support System Bridge Support System

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