Metris 2009
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Transcript

  • 1. Introduction to Metris Metrology Solutions Reliable and Innovative Metrology Solutions
  • 2. Contents
    • Metris at a glance
    • Metris offering
    • Traditional Metrology Solutions
    • Digital Inspection Process
      • CMM based laser scanning
      • Focus Inspection
      • Portable Laser scanning
      • Robotized laser scanning
      • X-ray and CT Inspection
    • Metrology Assisted Production
      • Laser Radar
      • iGPS/ iSpace
  • 3. Metris at a glance
    • 2007 revenues: € 93 million
    • 2008 revenues: € 89 million
    • Listed on Euronext Brussels (MTRS)
    KEY FIGURES
    • Offices: Belgium, UK, France, Germany, Italy, US, Canada, China, Japan, India, Thailand, Korea
    • Worldwide reseller network
    • More than 500 employees
    ORGANISATION
    • Worldwide support & service network by Metris offices & service centers
    SERVICES
    • Improving customer’s processes by innovative metrology solutions
    • Leading innovator and strategic consolidator in the metrology industry
    CORPORATE IDENTITY
    • Total solution for dimensional quality control offering software, hardware and services
    • Most complete product offering consisting of proprietary technologies
    SOLUTIONS
  • 4. Blue-chip customer base Automotive Aerospace General Industrial
  • 5. Metris’ global footprint
    • Canada
    • Sales & Marketing
    • Operations & Services
    • R&D
    • Singapore
    • Sales & Marketing
    • Germany
    • Sales & Marketing
    • Operations & Services
    • Belgium
    • Sales & Marketing
    • Operations & Services
    • R&D
    • China
    • Sales & Marketing
    • Operations & Services
    • United
    • Kingdom
    • Sales & Marketing
    • Operations & Services
    • R&D
    • India
    • Sales & Marketing
    • France
    • Sales & Marketing
    • USA
    • Sales & Marketing
    • Operations & Services
    • R&D
    • Japan
    • Sales & Marketing
    • Operations & Services
    • South Korea
    • Sales & Marketing
  • 6. Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
  • 7. Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
  • 8. Complete portfolio of CMM Bridge CMM Horizontal arm CMM Gantry CMM Entry-level CMM Cost-effective Aluminium based Bridge CMM Horizontal arm CMM Gantry CMM Premium range of CMM High performance Ceramic based
  • 9. 50 years experience in building top class CMMs
  • 10. Metris portable measuring arms
    • High levels of accuracy for use in metrology labs
    • Robust design for use on production shop floor
    • Available in 6- and 7-axis version for Laser scanning
    • From 1,8m to 3,6 working diameter
    MCA 6-axis tactile version MCA 7-axis laser scanning
  • 11. Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
  • 12. Computer Integrated Design through Manufacturing
  • 13. Computer Integrated Design through Manufacturing
    • Metrology to bring real world information into the digital design-through-manufacturing process
    • Fine-tune digital models
    • Digital inspection
  • 14. The Digital Inspection Process
    • Streamline processes
    • Roll out best practices and procedures
    • Consistent, operator-independent results
    • Hire from the human race
    • Save time = money
    • Automate
    • Digital processes run at the speed of light
    • Parallel processes: e.g. Concurrent engineering
    • Flexibility
    • The flexibility to have access to KPIs and down drill to full data wherever you are at any time and consequently update KPI definitions and again run fully automatically just monitoring KPIs
  • 15. Digital copy Computer Integrated Metrology The Digital Inspection Process Physical world Digital world Automated systems Handheld systems
  • 16. Shop floor The Digital Inspection Process Computer Integrated Metrology Digital copy
    • Save time & money Simple and fast data collection without need for metrology or CAD skills
    Automated systems Handheld systems
  • 17. Shop floor The Digital Inspection Process Digital copy
    • Save time = money Simple and fast data collection without need for metrology or CAD skills
    Computer Integrated Metrology
    • Streamline processes Consistent, operator-independent results
    • Save time = money Fast, automatic data processing
    • More flexibility
    • Redo any analysis at any time
    • Rethink existing processes
    Production Engineering / Service bureau / Customer Automated systems Handheld systems
  • 18. Metris, only one-stop-shop for digital inspection + + Handheld In-line Next- the line Wide range of localizerse focusing on easy data collection Market leading optical technology Multi-functional analysis software
  • 19. CMM based laser scanning
  • 20. CMM based laser scanning
    • Revolutionizing traditional CMM measurement & inspection
      • Faster measurement
        • Easy programming of scan path
        • Up to 75.000 points per second
      • More data
        • Full part measurement delivers full digital copy
        • Better definition of feature measurement
      • Straightforward and repetitive analysis
        • Easy to interpret graphical reports
        • Digital copy remains available for further analysis
    • Broad range of applications
      • Full part & feature inspection, Reverse Engineering
      • Metal, Composites, plastics, castings, milled parts, All industries where µ- dimensional verification is important
        • Automotive, Aviation, Energy, Electronics, Consumer
  • 21. CMM based inspection process
    • Focus Scan
    • Focus Scan Off-line
    LC60D, LC15 XC50-LS, etc Focus Inspection Preparation Digitizing Inspection & Reporting
  • 22. Focus Scan Off-line
    • Laser scanning intrinsically easy to set up
    • Non-contact method
    • Less CMM movements
    • Tolerance on scanner to part distance
    • Focus Scan Off-line
    • Automatically generate scan path from CAD
    • Auto select optimal probe head angle
    • Adapt speed to local surface curvature or features
    • Collision avoidance
    • Create virtual point cloud
  • 23. A CMM scanner for every application
    • LC60D next-generation digital scanner
      • High quality data collection even on shiny and multi-material surfaces
      • 75,000 points/sec data collection
      • Advanced thermal management for zero warm-up time and stable accuracy
    • XC50(-LS) Cross Scanner
      • Inspection of sheet metal features with 3 laser modules in one camera
      • Extra long stand-off distance
    • LC15, high accuracy scanning
      • Up to 8  m accuracy
      • High resolution for smaller objects
  • 24. LC60D, next generation digital scanner
    • High quality data collection even on shiny and multi-material surfaces
    • 75,000 points/sec acquisition rate
    • Advanced thermal management for zero warm-up time and stable accuracy
    ESP3 on ESP3 off Excellent material scanning capabilities – no user interaction required to optimize can settings
  • 25. A Focus on analysis Basic Part-to-CAD Inspection Workflow Import CAD Import points Align Compare Report Scan Preparation Automation
  • 26. Feature inspection is key to correct assembly
    • Surface compare
    • Sections
    • Edges
    • Gap & flush
    • Features:
      • 2D: Hole, slot, etc
      • 3D bolt, nut, christmas tree
    • GD&T: ASME Y14.5 compliant
    • Turbine blade inspection module
  • 27. Virtual assembly matching
    • Purpose
    • Digital copy of (reference) parts is used to match with CAD model or other point cloud data (typical in automotive applications)
    • Tools
    • Alignment of point clouds to CAD
    • Conflict analysis
    • Averaging point cloud to define “golden templates”
    • Benefits
    • Saves materials
      • Avoid expensive templates & fixtures
      • Less scrap
    • Saves time
      • Avoids time-consuming physical build of assemblies
      • Faster decision making
      • Shorter pre-production processes
  • 28. Inspection automation for repetitive inspection
    • Automation of
      • Scan process
      • Inspection process
    • Macro – recording of actions during inspection
    • Edit program via drag & drop
    • No need to know external programming language
  • 29. Portable scanning solutions
  • 30. Metris portable measuring arms
    • Premium accuracy for use in metrology labs
    • Robust design for use on production shop floor
    • Operating range form 1,6m to 3,6m
    • Available in 6- and 7-axis versions
    MCA 6-axis tactile version MCA 7-axis laser scanning
  • 31. K-Series, Optical CMM Integrated ModelMaker laser scanner K-Series camera
    • Freedom of movement
    • 17m³ working volume
    • Compensate for movement of test object
    • Adaptive control of industrial robot
    Analysis system
  • 32. Robot CMM Arm with laser scanning
    • Bringing digital inspection to the shop floor
    • Digital laser scanning support
      • Automation
      • Full programmable for repetitive tasks
      • Accessibility
      • Measuring inside cavities
      • 7-axis for optimal orientation of laser scanning
      • Mobility
      • Easy to move, compact solution
    Combining the best of CMMs and articulated arms
  • 33. X-ray and Computed Tomography
  • 34. X-ray and CT concept X-ray Grey value is combined measure for material density + length of total transmission path X-ray source Detector Sample on turn table 3D model 2D X-ray images Data collection 3D reconstruction
  • 35. Imagine ... you can see inside
    • Create volumetric 3D models
    • Get insights into internal structures
    • Analyse defects and assembly issues
    • Archive 3D digital model
    • Use as input for reverse engineering, rapid prototyping, FE simulations etc.
    • Measure what probes can’t touch, lasers can’t see
  • 36. Example of diesel injector
    • Defect analysis
    • Compare to STL or CAD
    • Metrology analysis
    Physical object X-ray 3D CT volume
  • 37. Industrial CT examples Drill housing Filter
  • 38. CT: a wide range of applications Dental protheses Ancient bug Ancient snail house Gold spurs in stone
  • 39. Metris industrial CT offering
    • In-house developed sources from 225kV up to 450 kV depending on object size and material
    • All with µm focal spot sizes for sharp images
    • Cabinet adapted to object size
    • Safe solution by design
    • Interactive visual X-ray inspection with CT for detailed analysis
    • Market leading reconstruction speed
    Configuring the system that fits your needs
  • 40.
    • Typical applications
    • Surface mount and through hole PCB solder joint Inspection
    • Ball Grid Array (BGA) inspection
    • IC Wirebond and Die attach inspection
    • CT analysis
    X-ray inspection for Electronics
  • 41. XT V 160 for PCB inspection 160 keV Nano source < 1µm focal spot size Real-time (25 fps) imager Large horizontal, collision- free tray 6 DOF manipulator Unique 75° tilting angle
  • 42. XT V 160 offers
    • Get a clear picture
    • Nanotech source with < 1µm focal spot size
    • Up to 1600x magnification
    • 75° tilting angle
    • Easy-to-use
    • Intuitive joystick controls
    • Stunning analysis capabilities
    • Component specific automated pass/fail analysis
    • Redo analysis on off-line visualisation station
    • Easy upgrade to CT for detailed analysis
    • Maximum productivity
    • Automation without programming skills
    • Automatic HTML report generation
  • 43. Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
  • 44. Metrology Assisted Production
  • 45. Metrology Assisted Production
    • Don’t check quality, produce quality
    • First-time-right production: instead of making errors and measuring how wrong you were, don’t make errors
    Metrology turns standard equipment into high accuracy tools Metrology drives production
  • 46. The only one-stop-shop for metrology assisted production
    • Metrology know-how
    • Integration capabilities
    • Project management
    + + Metris Integrated Solutions & Technology Metris Software & Integration platform Gantry CMM iGPS Optical CMM Laser Radar
  • 47. Laser Radar for large scale metrology
  • 48. Laser Radar for large volume metrology
    • Large volume precision scanner (Up to 60m)
    • Fully automatable
    • No need for retro-reflectors
    • Non-contact allows inspection of fragile materials
  • 49. iGPS for tracking & positioning
  • 50. iGPS for tracking & positioning
    • Benefits
    • Turn workspace into large CMM
    • Easy to expand
    • Accuracy independent of measurement volume
    • Robust solution
    • Multiple, parallel measurement capability
    • Applications
    • Object positioning – mounting sensors on an object to track its position in 3D space
      • Track parts during assembly
      • Track tools / instruments
    • Hand-held measurement – utilizing a hand-held vector bar as a measurement probe
  • 51. iSpace: Out-of-the-Box iGPS system
    • Scalable, large volume metrology
    • Accuracy for industrial large scale applications
    • Robust to use
    • Easy to deploy
    • Multi-users for concurrent applications
    • Open solution to fit existing -and grow with- your measurement needs
  • 52. iSpace: Overview of applications
    • Main applications
    • Large scale metrology
      • iProbe measurement
      • iMCA measurement
    • Positioning
      • Providing global coordinate system for multiple tools
      • Tool positioning
    • Tracking
      • Tracking of large components for assembly
      • Robot tracking, AGV tracking
    • In a wide variety of industries
      • Aerospace
      • Automotive
      • Heavy industry
        • Shipbuilding
        • Train
        • Energy
      • Research labs
      • etc
  • 53. Thank you Reliable and Innovative Metrology Solutions