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ATTRA is the national sustainable agriculture information service, operated by the National Center
for Appropriate Technology through a grant from the Rural Business-Cooperative Service, U.S.
Department of Agriculture. These organizations do not recommend or endorse products, companies,
or individuals. NCAT has offices in Fayetteville, Arkansas (P.O. Box 3657, Fayetteville, AR 72702),
Butte, Montana, and Davis, California.
By Janet Bachmann and Lance Gegner
NCAT Agriculture Specialists
November 2002
Abstract: Value-added processing is a strategy used by some grain growers to keep their farming operations
viable. This publication introduces ideas that have worked for some farmers, provides sources for equipment, and
lists sources of further information.
GRAIN PROCESSING: ADDING
VALUE TO FARM PRODUCTS
VALUE-ADDED TECHNICAL NOTE
INTRODUCTIONNTRODUCTIONNTRODUCTIONNTRODUCTIONNTRODUCTION
Farmers who grow oats, wheat, rye, bar-
ley, corn, and other grains are looking for ways
to command better prices. But while many
farmers dream of getting a share of the value
that is added to their crop after it leaves the
farm, only a few actually succeed. Those who
do increase their profits through on-farm pro-
cessing generally don’t get there quickly or
easily (Kessler, 1989). Adding value requires
doing more work, investing in additional sup-
plies and equipment, possibly hiring more
help, and definitely dealing with additional rules
and regulations.
The following examples of grain farmers who
have gone into a variety of processing enterprises
are just that: examples. They are presented not
to suggest a specific blueprint but to
give ideas about what can be done.
FIRSIRSIRSIRSIRSTTTTT, LEARNEARNEARNEARNEARN
ABOUTABOUTABOUTABOUTABOUT
REGULEGULEGULEGULEGULAAAAATIONSTIONSTIONSTIONSTIONS
Hilgendorf’s Whole Grain Milling
Company, just outside Welcome, Min-
nesota, is an example of a successful
on-farm milling operation. Lyn and
Doug Hilgendorf have been farming or-
Table of Contents
Introduction ................................................. 1
First, Learn about Regulations .................... 1
Whole-grain Flour ....................................... 2
Additional Products ..................................... 3
Animal Feed................................................ 4
Cooperatives .............................................. 5
Educational and Training Resources .......... 6
Summary .................................................... 7
Further Resources ...................................... 7
References ............................................... 10
Appendix ................................................... 10
©www.ClipArt.com2002
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 2
he says, with a chuckle. “I motorized it right
away. Then I answered an ad for a mill that
would ‘make cake flour with your own grain.’
I got one of them and it speeded up the pro-
cess.” Then someone referred him to a bakery
that used whole-wheat flour.
He is now using a mill that runs off a trac-
tor, “bought used and rebuilt to serve the pur-
pose.” The flour is packaged in 50-pound
food-grade paper bags, which he says can be
found in any large city. In regard to wheat
varieties, Larry says he is using an old standby
variety. He advises would-be flour makers to
experiment to find the right variety for their
own markets. “Grind a gallon of each [of sev-
eral varieties] and go to the baker [with the
flour] to find what works well for them. Stay
with that variety so that the flour will be consis-
tent for the baker from batch to batch.” (Nordhus,
1999)
Another Kansas couple who started home-
scale grain grinding that grew into a business are
Gerry and Larry Yost. In an interview a number
of years ago for The Furrow (Kessler, 1989), Gerry
told about the many details that needed atten-
tion: “I didn’t have any trouble coming up with
a name and a logo, but after that, I really didn’t
know where to begin. Fortunately, I’ve been able
to find a number of people with answers who
have been willing to help me. But even with that,
there are so many decisions to make and details
to work out that it’s almost overwhelming.” The
task list included:
ganically for about 15 years. Their crops include
corn, soybeans, oats, wheat, rye, and buckwheat.
About ten years ago, Doug and his
brother Ralph began to discuss process-
ing and marketing their own grains.
“The price of grain was below the cost
of production,” says Ralph. Grains are
now milled, mixed, and bagged on the
farm and sold to individuals, retail out-
lets, and bakers. Ralph notes that since
the products are for human consump-
tion, it is important to keep everything
clean—free of dust, cobwebs, and ro-
dents. In regard to information sources,
Ralph said that some could be found in
the public library and others through
the local Extension Service. However,
he strongly advises anyone considering
processing to talk with state Depart-
ment of Agriculture officials first to learn about
regulations (Hilgendorf, 1999).
WHOLEHOLEHOLEHOLEHOLE-GRAINGRAINGRAINGRAINGRAIN
FLOURLOURLOURLOURLOUR
Larry Nordhus, a Kansas wheat, corn, and
soybean grower, has been grinding whole-wheat
flour for “10 or 15 years.” He grinds the whole
berry, including bran and germ. He says he
started out doing a little bit for relatives for their
home baking. “I started with a hand-crank mill,”
Evaluating a Rural Enterprise
Adding Value to Farm Products: An Overview
Direct Marketing
Keys to Success in Value-Added Agriculture
Organic Marketing Resources
“Green” Markets for Farm Products
Eco-Labeled Foods: Profit or Problems?
Marketing Organic Grains
Moving Beyond Conventional Cash Cropping
Organic Livestock Feed Suppliers
Alternative Agronomic Crops
Related ATTRA publications:
©www.ClipArt.com2002
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 3
• Remodeling a room, making changes to com-
ply with health department regulations
• Modifying two kitchen food mills to handle a
larger volume of grain
• Locating weighing and packaging equipment
• Finding someone to design a logo
• Getting labels printed
• Lining up a packaging supplier
Gerry advises starting out with a top-quality
product, preferably one that has some feature
that sets it apart from the competition. The Gra-
nary, as she calls her enterprise, sells only wheat,
farm-grown without insecticides. All of the grain
is thoroughly cleaned at a nearby elevator, then
tested at a private laboratory to make sure its
protein content and baking quality meet Gerry’s
standards.
Her primary product is whole-wheat flour
packaged in 2– and 5–pound plastic bags. Whole-
kernel wheat, a cracked-wheat cereal, and a com-
bination pancake-and-waffle mix Yost developed
herself complete her product line. Each item is
also packaged in smaller plastic bags and deco-
rated glass jars for sale as gifts. Recipes and tips
for storing whole-wheat products are included
with each item. They are sold in stores and gift
shops in north-central Kansas.
ADDITIONALDDITIONALDDITIONALDDITIONALDDITIONAL
PRODUCTSRODUCTSRODUCTSRODUCTSRODUCTS
David Vetter returned to his family’s 280-acre
farm in 1975 intending to grow grains organically
(Vetter, 1999; Cramer, 1993). Dave soon realized
that to really succeed as an organic grain farmer,
learning to grow organically was only half the
battle. He’d also have to help develop the pro-
cessing and marketing infrastructure to deliver
those grains to consumers. In 1980, Dave and
his father, Don, invested $170,000 to build a small
grain-cleaning plant. The operation has grown
into Grain Place Foods, Inc., employing 13 people
full time to grow, clean, process, package, and
market grains and beans for its own line of prod-
ucts as well as for other food companies.
The facility includes grain storage with forced-
air drying capability; a state-of-the-art gas-fired
infrared processing toaster (to stabilize the oils
in the grains); bagging, packaging, and labeling
equipment; and a refrigerated warehouse. Grain
Place Foods products include:
• Ready-for-retail and bulk flaked cereals and
mixes, including rolled oats, wheat, barley,
rye, rice, triticale, spelt, kamut, and soybeans
• Microwave and regular popcorn
• Organic livestock-feed ingredients, including
full-fat soymeal, cracked corn, and crimped
oats and barley
• Organic birdfeeds
Although the business was initially conceived
as a way to add value to grains grown on their
own farm, Dave says they now grow only 3 to
5% of the grains processed. Additional grain is
purchased from organic farmers from as far away
as Canada and Nicaragua.
In regard to the difference between the price
that farmers receive for their grain and the retail
price of the final product, Dave says, “Sometimes
they think they are being gouged. But that’s be-
cause few of them are aware of the costs and
work that go into cleaning, processing, packag-
ing, and marketing.” He cites some examples:
• The labeling machine that prints lot numbers
and expiration dates on packages costs about
the same as a used, mid-sized tractor in good
condition.
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//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 4
• Nutrient analyses to comply with FDA nutri-
tional labeling requirements cost from $500
to $6,000 per product. The costs of organic
certification, licensing, permitting, and plant
and scale inspections all add up. To satisfy
buyers’ requirements, the farm and process-
ing plant have been certified by as many as
five different groups.
• Economies of scale determine the cost of dis-
tribution. “It costs 15 to 30
cents a pound to ship a pal-
let. But I can send a semi-
load for less than six cents a
pound.”
Dave emphasizes that high
quality is important. “Post-har-
vest handling and storage
present a big opportunity for
farmers to improve quality, and
they’ll be rewarded in the mar-
ketplace,” he says. “Most of the
premium is for the extra care and service you
provide that high-quality product.”
Dave strongly encourages anyone consider-
ing starting a value-added business to take the
University of Nebraska’s “From Product-to-
Profit” course offered through the Food Process-
ing Center Business Development Office (see Edu-
cational Training Resources). He says it is the
best entrepreneur-training program in the U.S.
Of those who complete the course and then start
their own business, 80% are successful, compared
to a national average of only 8%. He also notes
that of those who take the introductory course,
80% decide not to go into a value-added busi-
ness.
ANIMALNIMALNIMALNIMALNIMAL FEEDEEDEEDEEDEED
Animal feed production is another niche for
grain growers. The Vermont Organic Grain Com-
pany was founded as a result of Gerry Coleman’s
search for organic feed grain (Kittredge, 1995).
To put the story in a nutshell: Gerry and others
were looking for a bulk storage facility and found
an abandoned grain mill instead. “We weren’t
looking for a facility like this. But we turned this
up and said, ‘Bingo!’ There’s a need for organic
feed. More people than us would want it. Maybe
this is what we should do. It has taken much
longer than we ever anticipated. I learned a lot
more about business than I ever wanted to know;
we’re not business people. We’re farmers who
are trying to get this thing started because we
think there’s a need for it.”
The mill has its own siding platform where a
railroad car or truck can dump feed into a chute.
There an auger picks it up and
carries it to a bucket elevator that
can take the grain anywhere in-
side. Counting the outside bins,
the mill can store about 20
traincar loads in a number of dif-
ferent storage hoppers. This
gives the facility a lot of flexibil-
ity in creating custom mixes. The
mill has a full range of internal
equipment: grinders, mixers,
baggers, and equipment to
steam, cool, and pelletize feed. It has chutes
above the truck loading area and a scale to weigh
vehicles. A platform next to the bagging station
also facilitates truck loading.
Freshness is a primary concern—once a grain
is ground, it starts to oxidize. Another difficulty
is state regulations. “You have to register feed
in each state where you sell it,” Gerry explains.
“You have to tell the department of agriculture
there exactly what’s in it: protein, fat, fiber, etc.
So there has to be enough volume for a mix in a
state to pay the registration fee there.”
A similar operation is that of Mel Gelsinger
in Robesonia, Pennsylvania (Cicero, 1995). When
Mel switched from conventional to organic pro-
duction, he had trouble finding outlets for much
of his organic corn, soybeans, and small grains.
Then he met some farmers who wanted to raise
their livestock organically but couldn’t find or-
ganic feed. For six years, he sold whole corn and
soybeans, and the farmers did their own milling.
Then he was convinced to put up a mill. His
fully computerized mill and storage bins cost
$320,000. The mill became operational in 1982,
with his own crops accounting for only three per-
cent of his milling volume. It supplies feed for
broiler operations, dairy and beef cows, horses,
and exotic livestock.
“We’re farmers who are
trying to get this thing
started because we
think there’s a need for
it.”
Gerry Coleman
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 5
COOPERAOOPERAOOPERAOOPERAOOPERATIVESTIVESTIVESTIVESTIVES
More than 1,000 North Dakota, Minnesota,
and Montana wheat farmers joined forces to form
a cooperative to turn their top-quality hard am-
ber durum wheat into pasta. The Dakota Grow-
ers Pasta Company in Carrington, North Dakota,
produces and markets spaghetti, linguine,
fettuccine, macaroni elbows, and egg noodles.
The company shipped its first product in Decem-
ber 1993; it is now the third-largest pasta com-
pany in the U.S. The farmer-owners’ initial in-
vestment of $12-million dollars (based on bush-
els delivered, minimum 1,500 bushels) was used
to raise the $42–million capital investment that
built the mill and pasta plant. A nine-member
board of directors, all active farmers, oversees
all aspects of the business. In May 2002, the mem-
bers of the cooperative voted to change to a com-
mon stock corporation. For additional informa-
tion about Dakota Growers Pasta Company, visit
<http://www.dakotagrowers.com/>.
Liz Reinhiller, who works with the Dakota
Growers Pasta Company, says that the coopera-
tive concept is a good one. If farmers who have
a crop that is special to their area can get together
and can find a market, they can put together a
business plan and build a solid business team.
She notes that some ventures have failed because
they didn’t have a good marketing or business
plan, and may not have had a good management
team with the best interests of the growers in
mind (Reinhiller, 1999).
The Mountain View Harvest wheat growers’
cooperative in Colorado has gotten into the whole-
sale bakery trade with “par-baked” (partially
baked) breads (Campbell, 1997). This is a grow-
ing segment of the baking industry, in which
breads and rolls are baked to within ten percent
of completion, then flash-frozen and shipped to
restaurants. Critical to the birth of Mountain
View Harvest was a grant from USDA Rural Busi-
ness and Cooperative Development Service for a
business feasibility study. Members had some
ideas for products, but they knew they needed a
thorough marketing study to find out what was
truly promising. Grower-members raised $5-
million of the $6-million needed to purchase a
bakery and grain elevator, thus minimizing the
amount of borrowed money needed.
For producers exploring the possibility of
forming a marketing cooperative, the best source
of information is USDA’s Rural Business and
Cooperative Development Service (RBCDS). The
RBCDS helps farmers and rural residents form
cooperative businesses and improve the opera-
tions of existing cooperatives. They provide tech-
nical assistance, conduct cooperative–related re-
search, and provide informational products to
promote public understanding of cooperatives.
For additional information contact:
USDA/RBCDS Cooperative Services
AG Box 3255
Washington, DC 20250-3255
(202) 720–7558
e-mail: coopinfo@rurdev.usda.gov
http://www.rurdev.usda.gov/rbs/coops/
csdir.htm
USDA/RBS Publications
Available from ATTRA
(call 1-800-346-9140 to receive a copy)
Cooperative Services: What We Do,
How We Work
How to Start a Cooperative
Small Fresh Fruit & Vegetable
Cooperative Operations
Understanding Cooperatives: Ag
Marketing Cooperatives
Cooperative Feasibility Study Guide
Cooperative Farm Bargaining & Price
Negotiations
Cooperative Marketing Agencies-in-
Common
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 6
EDUCDUCDUCDUCDUCAAAAATIONTIONTIONTIONTIONALALALALAL ANDANDANDANDAND
TRAININGRAININGRAININGRAININGRAINING
RESOURCESESOURCESESOURCESESOURCESESOURCES
A 2001 award from the USDA created the Ag-
ricultural Marketing Resource Center (AgMRC).
The AgMRC brings together experts from four
of the nation’s leading agricultural universities—
Iowa State University, Kansas State University,
the University of California, and Oklahoma State
University—into an electronically based center to
collect and interpret information about value-
added agriculture. The AgMRC will create an
electronic hub that connects producers and busi-
nesses to knowledge, research, organizations,
business resources, and ongoing activities in the
agricultural sector. The Center has an online di-
rectory listing value-added state resources (See
Further Resources: Websites).
Many state land-grant university departments
of food science and state departments of agricul-
ture are good places to begin gathering informa-
tion. Some states have specific agricultural de-
velopment centers to assist their producers in
developing new agricultural products and mar-
kets for adding value to their farm products (see
Further Resources: Some State Sources of Value-
Added and Development Information).
The Nebraska Food Processing Center Busi-
ness Development Office has an Entrepreneur As-
sistance Program that offers the “Recipe to Real-
ity” seminar, “Product to Profit” individualized
consultation, and additional assistance to help
existing businesses expand into new markets. For
information about these and other services, con-
tact Arlis Burney at:
Nebraska Food Processing Business
Development Office
University of Nebraska–Lincoln
60 Filley Hall
Lincoln, NE 68583–0928
(402) 472–8930, Fax: (402) 472–8831
http://www.fpc.unl.edu/
The Northern Crops Institute is a collabora-
tive effort among North Dakota, Minnesota, Mon-
tana, and South Dakota for promotion and mar-
ket development of crops grown in the four-state
region. The Institute provides educational
courses, customized training, and technical as-
sistance in many value-added, processing, and
marketing areas for northern crops.
Northern Crops Institute
Bolley Drive
Fargo, ND 58105–5183
(701) 231–7736
http://www.northern-crops.com
The American Institute of Baking is a non-
profit center for education and research that of-
fers correspondence courses, seminars, and cus-
tomized training, as well as books and technical
bulletins on all aspects of baking.
American Institute of Baking
1213 Bakers Way
PO Box 3999
Manhattan, KS 66505–3999
(785) 537–4750, (800) 633–5137, Fax: (785)
537–1493
http://techserv.aibonline.org
Kansas State University is the only univer-
sity in the world offering a four-year degree pro-
gram in milling and a separate program in bak-
ing. Dr. Dale Eustace, head of the Department
of Milling, Kansas State University, offers this
advice to farmers considering on-farm grain mill-
ing:
• Stay with whole-grain flour. A stone mill for
small- to medium-scale whole grain flour pro-
duction can be purchased for $15,000 to
$20,000. A stone mill will work well for most
people. You can adjust the stones to get the
appropriate grind, experimenting to see what
suits your market. A tabletop grinder can be
used, but the capacity of these is low.
• To process wheat into white flour, a business
would need to invest a million dollars or more
for the mill alone. Additional capital would
be needed for other components of the facil-
ity.
• Call your state capital to find out who handles
regulations. In some states it is the depart-
ment of agriculture. In other states it will be
another agency.
Dr. Eustace is willing to talk with people who
call, and he can provide help specific to your situ-
ation. He can be contacted at:
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 7
Dr. Dale Eustace
Department of Milling
Kansas State University
Manhattan, KS 66506
(785) 532–4063
e-mail: dde@wheat.ksu.edu
SUMMARUMMARUMMARUMMARUMMARYYYYY
Resources for specific information on grain
processing are fairly scarce and hard to find. Most
of the farmers interviewed developed their prod-
ucts through their own trials and errors. Value
can be added to grains in many different ways,
resulting in the development of new products or
the improvement of existing ones. Anyone in-
terested in starting a food processing business
has to spend a great deal of time looking for in-
formation on such topics as federal and state
regulations, labeling, ingredients, packaging, fi-
nancing, and marketing.
FURTHERURTHERURTHERURTHERURTHER
RESOURCESESOURCESESOURCESESOURCESESOURCES
WEBSITES
Agricultural Marketing Resource Center
http://www.agmrc.org/
The Agriculture Marketing Resource Center
collects and interprets information about value-
added agriculture. The Center is creating an
electronic hub that connects producers and
businesses to knowledge, research,
organizations, business guidance, and ongoing
activities in the agricultural sector. The Center
has an online directory listing value-added state
resources.
Mary Holz-Clause
101B EES Building/Haber Road
Ames, IA 50011
(515) 294–0648, Fax: (515) 294–0684
e-mail: mclause@iastate.edu
or
Don Hofstrand
2023 S. Federal Ave.
Mason City, IA 50401
(641) 423–0844, Fax: (641) 423–2642
e-mail: dhof@iastate.edu
USDA Farmer Direct Marketing
http://www.ams.usda.gov/directmarketing/
index.htm
USDA Farmer Direct Marketing website is an
excellent source of publications, resources, and
links to direct marketing materials. It also has a
Farmers Market Directory and a Direct
Marketing Resources by State listing.
University of Georgia Extension
http://www.ces.uga.edu/pubcd/b1051-w.html
Online publication Getting Started in the Food
Specialty Business.
Illinois Institute for Rural Affairs
http://www.iira.org/pubsnew/publications/
IVARDC_Other_5.pdf
Online publication Starting a Value-Added
Agribusiness: The Legal Perspective.
Minnesota Department of Agriculture
http://www.mda.state.mn.us/dairyfood/
startingfoodbiz.pdf
Fifty-six page online publication Starting a Food
Business in Minnesota.
North Dakota State University Extension
http://www.ext.nodak.edu/extpubs/agecon/
market/ec1137w.htm
Online publication Developing a New Co-
Owned Agricultural Business: How Do We
Start a Value-Added Firm?
University of Tennessee Extension
http://www.utextension.utk.edu/pbfiles/
pb1399.pdf
Online publication Getting Started in a Food
Manufacturing Business in Tennessee.
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 8
Wisconsin New Farm Options
http://www.uwex.edu/ces/agmarkets/
A web-resource from University of Wisconsin
Extension that provides information about new
niche markets and business start-up issues, and
about others like you who are pioneering new
farm-food ventures.
BOOKS
Educational Concerns for Hunger Organization
(ECHO) on-line Book Store:
Traditional Foods: Processing for Profit.
1997. Peter Fellows, editor. $45.00.
Deals in part one with basic concepts of hygiene,
processing methods, and quality assurance. Part
two covers all kinds of processed foods.
Emphasis is placed on quality-control aspects of
raw-material selection, processing, and
packaging.
Small-Scale Milling. 1994. By Lars-Ove
Jonsson, David A. V. Dendy, Karen
Wellings, and Varis Bokalders. 129 p.
$29.50.
Essential reading for anyone involved in the
milling of cereals in developing countries; target
reader is the extension agent promoting
improved small-scale milling. It covers
technical, economic, social, and nutritional/
health aspects of milling.
Starting a Small Food Processing
Enterprise. 1996. By Peter Fellows, Ernesto
Franco, and Walter Rios. 123 p. $15.00.
Brings together important aspects of both the
technological and business skills needed to start
and operate a small food–processing business
successfully. The emphasis is on thorough
planning before the enterprise is established and
then on careful control of production to
minimize costs and maintain the desired product
quality.
Baking for Profit. 2000. By George Bathie.
124 p. $17.50.
Intended to help people establish a successful
bakery business or improve an existing small
bakery. Takes the reader, step by step, through
the stages of market research to establish
evidence of a need for a bakery business in a
particular location, and methods for determining
the likelihood of success.
Order from:
Educational Concerns for Hunger
Organization (ECHO)
17391 Durrance Road
North Fort Myers, FL 33917
(239) 543–3246, Fax: (239) 543–5317
http://echonet.org/shopsite_sc/store/
html/foodprocessing.html
Volunteers in Technical Assistance
(VITA) publications (see their complete
catalog at http://www.vita.org/publi-
cations/pubcat.htm).
Small Scale Maize Milling. VITA
Publication. 143 p. $16.50.
Describes various milling techniques for
production of whole meal, bolted meal,
and super-sifted meal. Covers all
processing stages.
Grain Mill for Home Use. By Walter
B. Booker. VITA Publication. 9 p.
$5.25.
Easy-to-build wooden grinder for corn,
wheat, and other grains.
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//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 9
Home Flour Mill. By Walter B. Booker.
VITA Publication. 14 p. $5.25.
This mill is made almost entirely of wood.
Powered by a 1/4-hp electric motor, by wind
power, or by hand.
Order from:
PACT Publications
1200 18th Street, NW
Washington, DC 20036
(202) 466–5666, Fax: (202) 466–5669
email: pubs@vita.org
http://www.pactpublications.com
OTHER BOOKS
The following books are available from book-
stores and online booksellers. If a book is listed
as out-of-print, you may be able to obtain it
through Interlibrary Loan; check with your local
librarian. You may also be able to buy a copy
through an online used-book search site, such as
<http://www.bookfinder.com/>.
Small-Scale Grain Raising. 1977. By Gene
Logsdon. Rodale Press, Emmaus, PA. 305
p. Out-of-print.
Covers production aspects of a large number of
grains, including corn, wheat, sorghum, oats,
and soybeans. Also provides information on
harvesting, storage, grinding, and cooking.
Three basic kinds of grinders are described: 1)
burr mills with either stone or steel burrs, 2) the
roller mill, and 3) the hammer mill. Of the
three, Logsdon favors the burr or gristmill for
grinding flour. He says that none of the whole
grain is lost in a burr mill, and generally
speaking, it grinds finer, although you may have
to run your meal through it twice to get the
finest flour.
Adding Value for Sustainability: A
Guidebook for Cooperative Extension
Agents and Other Agricultural
Professionals. 1998. By Kristen Markley
and Duncan Hilchey. 110 p. DIANE
Publishing Company.
Discusses the concept of value-added processing
and how it contributes to sustainable
agriculture, introduces four enterprise owners
who share their experiences in small-scale
processing, and presents a description of issues
involved in the start-up of a business.
The Bread Builders: Hearth Loaves and
Masonry Ovens. 1999. By Daniel Wing
and Alan Scott. 253 p. Chelsea Green
Publishing Co., White River Junction, VT.
Provides information about making old-
fashioned naturally fermented hearth or artisan
loaves of bread, and how to plan, build, and
operate masonry ovens.
SOME STATE SOURCES OF VALUE-ADDED
AND DEVELOPMENT INFORMATION
California Small Farm Center
University of California
One Shields Avenue
Davis, CA 95616-8699
(530) 752–8136, Fax: (530) 752–7716
http://www.sfc.ucdavis.edu/
Iowa Center for Crops Utilization Research
Dr. Lawrence Johnson
1041 Food Science Building
Iowa State University
Ames, IA 50011
(515) 294–0160, Fax: (515) 294–6261
http://www.ag.iastate.edu/centers/ccur/
Illinois Value-Added Rural Development
Center
Illinois Institute for Rural Affairs
Stipes Hall 504
1 University Circle
Macomb, IL 61455
309 298-2674 or 800 526-9943
http://www.value-added.org/
Kansas Technology Enterprise Center
214 SW 6th, First Floor
Topeka, KS 66047
(785) 296–5272, Fax: (785) 296–1160
http://www.ktec.com/erc/
Minnesota Agricultural Utilization Research
Institute
Michael Sparby
PO Box 599
Crookston, MN 56716–0599
(800) 279–5010
http://www.auri.org
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 10
Cicero, Karen. 1993. Feed for the east (coast).
The New Farm. November–December.
p. 35–38.
Cramer, Craig. 1993. Shooting for the highest
average. The New Farm. November–
December. p. 26–29.
Hilgendorf, Ralph. 1999. Personal
communication. Welcome, MN.
Kessler, Karl. 1989. Starting small, thinking
big. The Furrow. November–December.
p. 16–17.
Kittredge, Jack. 1995. The Vermont organic
grain company. The Natural Farmer.
Summer. p. 22–23.
Nordhus, Larry. 1999. Personal
communication. Centralia, KS.
Reinhiller, Liz. Dakota Growers Pasta
Company, One Pasta Ave., P.O. Box 21,
Carrington, ND 58421–0021, (701) 652–
2855.
Vetter, David. 1999. Personal communication.
Marquette, NE.
APPENDIXPPENDIXPPENDIXPPENDIXPPENDIX
RESOURCES FOR FINDING CLEANING AND
PROCESSING EQUIPMENT
Processfood.com
200 Daingerfield Road
Alexandria, VA 22314
(703) 684–1080, Fax: (703) 548–6563
http://www.fpmsa.org/productLocator/
bakery/index.cfm
An online search of bakery equipment, suppliers,
and services provided by the Food Processing
Machinery and Supplies Association
(FPM&SA), a non-profit trade association
founded in 1885 to provide a business link
between food & beverage processors and
suppliers.
Missouri Value Added Development Center
143 Mumford Hall
Department of Ag Economics
University of Missouri
Columbia, MO 65211–6200
(877) ValueAdd (824–8233), Fax: (573) 884–
6572
http://valueadded.missouri.edu/
index.htm
Nebraska Cooperative Development Center
Jo Lowe
The Atrium Bldg.
1200 “N” St., Suite 610
Lincoln, NE 68508-2022
(402) 471–2698, Fax: (402) 471–8690
Toll-Free (877) 814–4707 or (877) 496–5235
for NE only
http://www.rdc.state.ne.us/coop/
North Dakota Marketplace of Ideas
Headquarters
Marilyn K. Kipp, Executive Director
411 Main Street West
Mandan, ND 58554-3164
(888) 384–8410, (701) 663–0150, Fax: (701)
663–1032
http://www.marketplaceofideas.com/
Oklahoma Food and Agricultural Products
Research and Technology Center
148 FAPC
Oklahoma State University
Stillwater, OK 74078–6055
http://www.okstate.edu/ag/fapc/
Tennessee Agricultural Development
Center
University of Tennessee
307 Morgan Hall
Knoxville, TN 37996-4521
(865) 974–3824, Fax: (865) 974–9492
http://www.utextension.utk.edu/adc
REFERENCESEFERENCESEFERENCESEFERENCESEFERENCES
Campbell, Dan. 1997. Show me the dough.
Rural Cooperatives. May–June. p. 24–26.
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 11
GrainNet
3065 N. Pershing Court
Decatur, IL 62526
(800) 728–7511, Fax: (217) 877–6647
http://www.MillingEquipment.com
An online Milling Equipment Buyer’s Guide
that allows searches by company or by products
and services.
Seed World
380 E. Northwest Hwy.
Des Plaines, IL 60016–2282
(847) 298–6622, Fax: (847) 390–0408
Seed World is published monthly with an extra
issue in April. The U.S. subscription rate is
$30/year. The Annual Buyer’s Guide includes
contact information for suppliers of bag-closing
equipment, bag-filling machines, bags, bins,
blowers, cleaners, etc.
Implement & Tractor™
2302 West 1st Street
Cedar Falls, IA 50623–1879
(800) 959–3276, Fax: (319) 277–3783
Implement & Tractor™ is published bimonthly
with an extra issue in December. Subscription
rate is $30/year. Their Ag Equipment Buyer’s
Desk Reference includes listing and contact
information for many various types of mills,
cleaners, etc.
Feedstuffs
Circulation Department
191 S. Gary Ave.
Carol Stream, IL 60188
(800) 441–1410, (630) 462–2224
Feedstuffs Annual Reference Issue contains
directories for companies supplying goods and
services to the feed and feeding industries,
association and grain inspection agencies, and a
listing of products and services. Reference
Issues are available for $40.
CLEANING AND PROCESSING EQUIPMENT
MANUFACTURERS AND SUPPLIERS
Meadows Mills, Inc.
1352 W. D Street
PO Box 1288
North Wilkesboro, NC 28659
(800) 626–2282, (336) 838–2282, Fax: (336)
667–6501
http://www.meadowsmills.com
Manufactures stone burr mills, or gristmills,
ranging from 50 to 1250 lbs. per hour capacity,
along with other related bakery equipment.
The CS Bell Co.
170 West Davis Street
PO Box 291
Tiffin, OH 44883
(419) 448–0791, Fax: (419) 448–1203
http://www.csbellco.com
Products include hammer mills and burr or
gristmills, and corn shellers. The hammer mills
are recommended for livestock and poultry feed
preparation, grinding yard waste for compost, or
fruit, vegetable, and grain processing for table
use.
Schmidt Flour, Inc.
Box 99
Maple Creek, Saskatchewan S0N 1N0
(306) 666–4800, Fax: (306) 666–4838
http://www.schmidtflourinc.com
Flour mills ranging in scale from 200 to 4000
lbs. per hour, and a debranner.
Forsbergs, Inc.
PO Box 510
1210 Pennington Avenue
Thief River Falls, MN 56701
(800) 654–1927, (218) 681–1927, Fax: (218)
681–2037
http://forsbergs.com
Gravity and screen separators, destoners, and
hullers/scarifiers.
Seedburo Equipment Company
1022 W. Jackson Blvd.
Chicago, IL 60607
(800) 284–5779, (312) 738–3700, Fax: (312)
738–5329
http://www.seedburo.com
Machinery and equipment for small-scale
planting, harvesting, cleaning, and grinding of
grains; some equipment specially designed for
research and quality control. Catalog available
on request.
//GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 12
IP140 / 138
Kansas Wind Power
13569 214th Road
Holton, KS 66436
(785) 364–4407
http://www.kansaswindpower.net/
Grain_Mills.htm
Source of various styles of grain mills.
The Country Baker
8751 N. 850 E
Syracuse, IN 46567
(866) THE–BAKER, (219) 834–2134, Fax:
(219) 834–3993
http://www.countrybaker.com/
cataloglist.cfm
Small-scale professional baking equipment and
grain mills.
C.F. Resources
PO Box 405
Kit Carson, CO 89825
(719) 962-3228
http://www.cfamilyresources.com
Small-scale professional baking equipment and
grain mills.
Lehman’s
Dept. 2-KNK
Box 41
Kidron, OH 44636
(888) 438–5346, (330) 857–5757
http://www.Lehmans.com
Look under Kitchen Implements for the mills
and other equipment. Catalog is $3.
Country Living
14727C 56th Avenue NW
Stanwood, WA 98292
(360) 652–0671
http://countrylivinggrainmills.com
Manual and electric table grain mills.
K-Tec Kitchen
1206 South 1680 West
Orem, UT 84058
(800) 748–5400 or (801) 222–0888
http://www.k-tecusa.com
Offers an electric-powered table mill to grind
corn, wheat, rice, soybeans, anything not wet or
sticky, at rate of over 1 pound per minute.
R & R Mill Company, Inc.
45 West First North
Smithfield, UT 84335–0187
(801) 563–3333
Hand cranked and motorized mills, primarily for
home use.
GrainMaker
Wild West Machine
Randy & Bonnie Jones
370 Sharrot Hill Loop
Stevensville, MT 59870
(800) 965–3075
http://www.grainmaker.com
Hand cranked mills for home use.
Heartland Ag-Business Group
1003 Central Avenue
Fort Dodge, IA 50501
(800) 247–2000
http://www.farmequipmentguide.com
Provides a free-of-charge locating service for all
types of used farm equipment and machinery.
The electronic version of Grain
Processing: Adding Value to Farm
Products is located at:
HTML
http://www.attra.ncat.org/attra-pub/
grainpro.html
PDF
http://www.attra.ncat.org/attra-pub/
PDF/grainpro.pdf
By Janet Bachmann and Lance Gegner
NCAT Agriculture Specialists
Edited by Richard Earles
Formatted by Gail Hardy
November 2002

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Grain Processing: Adding Value to Farm Products

  • 1. ATTRA is the national sustainable agriculture information service, operated by the National Center for Appropriate Technology through a grant from the Rural Business-Cooperative Service, U.S. Department of Agriculture. These organizations do not recommend or endorse products, companies, or individuals. NCAT has offices in Fayetteville, Arkansas (P.O. Box 3657, Fayetteville, AR 72702), Butte, Montana, and Davis, California. By Janet Bachmann and Lance Gegner NCAT Agriculture Specialists November 2002 Abstract: Value-added processing is a strategy used by some grain growers to keep their farming operations viable. This publication introduces ideas that have worked for some farmers, provides sources for equipment, and lists sources of further information. GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS VALUE-ADDED TECHNICAL NOTE INTRODUCTIONNTRODUCTIONNTRODUCTIONNTRODUCTIONNTRODUCTION Farmers who grow oats, wheat, rye, bar- ley, corn, and other grains are looking for ways to command better prices. But while many farmers dream of getting a share of the value that is added to their crop after it leaves the farm, only a few actually succeed. Those who do increase their profits through on-farm pro- cessing generally don’t get there quickly or easily (Kessler, 1989). Adding value requires doing more work, investing in additional sup- plies and equipment, possibly hiring more help, and definitely dealing with additional rules and regulations. The following examples of grain farmers who have gone into a variety of processing enterprises are just that: examples. They are presented not to suggest a specific blueprint but to give ideas about what can be done. FIRSIRSIRSIRSIRSTTTTT, LEARNEARNEARNEARNEARN ABOUTABOUTABOUTABOUTABOUT REGULEGULEGULEGULEGULAAAAATIONSTIONSTIONSTIONSTIONS Hilgendorf’s Whole Grain Milling Company, just outside Welcome, Min- nesota, is an example of a successful on-farm milling operation. Lyn and Doug Hilgendorf have been farming or- Table of Contents Introduction ................................................. 1 First, Learn about Regulations .................... 1 Whole-grain Flour ....................................... 2 Additional Products ..................................... 3 Animal Feed................................................ 4 Cooperatives .............................................. 5 Educational and Training Resources .......... 6 Summary .................................................... 7 Further Resources ...................................... 7 References ............................................... 10 Appendix ................................................... 10 ©www.ClipArt.com2002
  • 2. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 2 he says, with a chuckle. “I motorized it right away. Then I answered an ad for a mill that would ‘make cake flour with your own grain.’ I got one of them and it speeded up the pro- cess.” Then someone referred him to a bakery that used whole-wheat flour. He is now using a mill that runs off a trac- tor, “bought used and rebuilt to serve the pur- pose.” The flour is packaged in 50-pound food-grade paper bags, which he says can be found in any large city. In regard to wheat varieties, Larry says he is using an old standby variety. He advises would-be flour makers to experiment to find the right variety for their own markets. “Grind a gallon of each [of sev- eral varieties] and go to the baker [with the flour] to find what works well for them. Stay with that variety so that the flour will be consis- tent for the baker from batch to batch.” (Nordhus, 1999) Another Kansas couple who started home- scale grain grinding that grew into a business are Gerry and Larry Yost. In an interview a number of years ago for The Furrow (Kessler, 1989), Gerry told about the many details that needed atten- tion: “I didn’t have any trouble coming up with a name and a logo, but after that, I really didn’t know where to begin. Fortunately, I’ve been able to find a number of people with answers who have been willing to help me. But even with that, there are so many decisions to make and details to work out that it’s almost overwhelming.” The task list included: ganically for about 15 years. Their crops include corn, soybeans, oats, wheat, rye, and buckwheat. About ten years ago, Doug and his brother Ralph began to discuss process- ing and marketing their own grains. “The price of grain was below the cost of production,” says Ralph. Grains are now milled, mixed, and bagged on the farm and sold to individuals, retail out- lets, and bakers. Ralph notes that since the products are for human consump- tion, it is important to keep everything clean—free of dust, cobwebs, and ro- dents. In regard to information sources, Ralph said that some could be found in the public library and others through the local Extension Service. However, he strongly advises anyone considering processing to talk with state Depart- ment of Agriculture officials first to learn about regulations (Hilgendorf, 1999). WHOLEHOLEHOLEHOLEHOLE-GRAINGRAINGRAINGRAINGRAIN FLOURLOURLOURLOURLOUR Larry Nordhus, a Kansas wheat, corn, and soybean grower, has been grinding whole-wheat flour for “10 or 15 years.” He grinds the whole berry, including bran and germ. He says he started out doing a little bit for relatives for their home baking. “I started with a hand-crank mill,” Evaluating a Rural Enterprise Adding Value to Farm Products: An Overview Direct Marketing Keys to Success in Value-Added Agriculture Organic Marketing Resources “Green” Markets for Farm Products Eco-Labeled Foods: Profit or Problems? Marketing Organic Grains Moving Beyond Conventional Cash Cropping Organic Livestock Feed Suppliers Alternative Agronomic Crops Related ATTRA publications: ©www.ClipArt.com2002
  • 3. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 3 • Remodeling a room, making changes to com- ply with health department regulations • Modifying two kitchen food mills to handle a larger volume of grain • Locating weighing and packaging equipment • Finding someone to design a logo • Getting labels printed • Lining up a packaging supplier Gerry advises starting out with a top-quality product, preferably one that has some feature that sets it apart from the competition. The Gra- nary, as she calls her enterprise, sells only wheat, farm-grown without insecticides. All of the grain is thoroughly cleaned at a nearby elevator, then tested at a private laboratory to make sure its protein content and baking quality meet Gerry’s standards. Her primary product is whole-wheat flour packaged in 2– and 5–pound plastic bags. Whole- kernel wheat, a cracked-wheat cereal, and a com- bination pancake-and-waffle mix Yost developed herself complete her product line. Each item is also packaged in smaller plastic bags and deco- rated glass jars for sale as gifts. Recipes and tips for storing whole-wheat products are included with each item. They are sold in stores and gift shops in north-central Kansas. ADDITIONALDDITIONALDDITIONALDDITIONALDDITIONAL PRODUCTSRODUCTSRODUCTSRODUCTSRODUCTS David Vetter returned to his family’s 280-acre farm in 1975 intending to grow grains organically (Vetter, 1999; Cramer, 1993). Dave soon realized that to really succeed as an organic grain farmer, learning to grow organically was only half the battle. He’d also have to help develop the pro- cessing and marketing infrastructure to deliver those grains to consumers. In 1980, Dave and his father, Don, invested $170,000 to build a small grain-cleaning plant. The operation has grown into Grain Place Foods, Inc., employing 13 people full time to grow, clean, process, package, and market grains and beans for its own line of prod- ucts as well as for other food companies. The facility includes grain storage with forced- air drying capability; a state-of-the-art gas-fired infrared processing toaster (to stabilize the oils in the grains); bagging, packaging, and labeling equipment; and a refrigerated warehouse. Grain Place Foods products include: • Ready-for-retail and bulk flaked cereals and mixes, including rolled oats, wheat, barley, rye, rice, triticale, spelt, kamut, and soybeans • Microwave and regular popcorn • Organic livestock-feed ingredients, including full-fat soymeal, cracked corn, and crimped oats and barley • Organic birdfeeds Although the business was initially conceived as a way to add value to grains grown on their own farm, Dave says they now grow only 3 to 5% of the grains processed. Additional grain is purchased from organic farmers from as far away as Canada and Nicaragua. In regard to the difference between the price that farmers receive for their grain and the retail price of the final product, Dave says, “Sometimes they think they are being gouged. But that’s be- cause few of them are aware of the costs and work that go into cleaning, processing, packag- ing, and marketing.” He cites some examples: • The labeling machine that prints lot numbers and expiration dates on packages costs about the same as a used, mid-sized tractor in good condition. ©www.ClipArt.com2002
  • 4. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 4 • Nutrient analyses to comply with FDA nutri- tional labeling requirements cost from $500 to $6,000 per product. The costs of organic certification, licensing, permitting, and plant and scale inspections all add up. To satisfy buyers’ requirements, the farm and process- ing plant have been certified by as many as five different groups. • Economies of scale determine the cost of dis- tribution. “It costs 15 to 30 cents a pound to ship a pal- let. But I can send a semi- load for less than six cents a pound.” Dave emphasizes that high quality is important. “Post-har- vest handling and storage present a big opportunity for farmers to improve quality, and they’ll be rewarded in the mar- ketplace,” he says. “Most of the premium is for the extra care and service you provide that high-quality product.” Dave strongly encourages anyone consider- ing starting a value-added business to take the University of Nebraska’s “From Product-to- Profit” course offered through the Food Process- ing Center Business Development Office (see Edu- cational Training Resources). He says it is the best entrepreneur-training program in the U.S. Of those who complete the course and then start their own business, 80% are successful, compared to a national average of only 8%. He also notes that of those who take the introductory course, 80% decide not to go into a value-added busi- ness. ANIMALNIMALNIMALNIMALNIMAL FEEDEEDEEDEEDEED Animal feed production is another niche for grain growers. The Vermont Organic Grain Com- pany was founded as a result of Gerry Coleman’s search for organic feed grain (Kittredge, 1995). To put the story in a nutshell: Gerry and others were looking for a bulk storage facility and found an abandoned grain mill instead. “We weren’t looking for a facility like this. But we turned this up and said, ‘Bingo!’ There’s a need for organic feed. More people than us would want it. Maybe this is what we should do. It has taken much longer than we ever anticipated. I learned a lot more about business than I ever wanted to know; we’re not business people. We’re farmers who are trying to get this thing started because we think there’s a need for it.” The mill has its own siding platform where a railroad car or truck can dump feed into a chute. There an auger picks it up and carries it to a bucket elevator that can take the grain anywhere in- side. Counting the outside bins, the mill can store about 20 traincar loads in a number of dif- ferent storage hoppers. This gives the facility a lot of flexibil- ity in creating custom mixes. The mill has a full range of internal equipment: grinders, mixers, baggers, and equipment to steam, cool, and pelletize feed. It has chutes above the truck loading area and a scale to weigh vehicles. A platform next to the bagging station also facilitates truck loading. Freshness is a primary concern—once a grain is ground, it starts to oxidize. Another difficulty is state regulations. “You have to register feed in each state where you sell it,” Gerry explains. “You have to tell the department of agriculture there exactly what’s in it: protein, fat, fiber, etc. So there has to be enough volume for a mix in a state to pay the registration fee there.” A similar operation is that of Mel Gelsinger in Robesonia, Pennsylvania (Cicero, 1995). When Mel switched from conventional to organic pro- duction, he had trouble finding outlets for much of his organic corn, soybeans, and small grains. Then he met some farmers who wanted to raise their livestock organically but couldn’t find or- ganic feed. For six years, he sold whole corn and soybeans, and the farmers did their own milling. Then he was convinced to put up a mill. His fully computerized mill and storage bins cost $320,000. The mill became operational in 1982, with his own crops accounting for only three per- cent of his milling volume. It supplies feed for broiler operations, dairy and beef cows, horses, and exotic livestock. “We’re farmers who are trying to get this thing started because we think there’s a need for it.” Gerry Coleman
  • 5. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 5 COOPERAOOPERAOOPERAOOPERAOOPERATIVESTIVESTIVESTIVESTIVES More than 1,000 North Dakota, Minnesota, and Montana wheat farmers joined forces to form a cooperative to turn their top-quality hard am- ber durum wheat into pasta. The Dakota Grow- ers Pasta Company in Carrington, North Dakota, produces and markets spaghetti, linguine, fettuccine, macaroni elbows, and egg noodles. The company shipped its first product in Decem- ber 1993; it is now the third-largest pasta com- pany in the U.S. The farmer-owners’ initial in- vestment of $12-million dollars (based on bush- els delivered, minimum 1,500 bushels) was used to raise the $42–million capital investment that built the mill and pasta plant. A nine-member board of directors, all active farmers, oversees all aspects of the business. In May 2002, the mem- bers of the cooperative voted to change to a com- mon stock corporation. For additional informa- tion about Dakota Growers Pasta Company, visit <http://www.dakotagrowers.com/>. Liz Reinhiller, who works with the Dakota Growers Pasta Company, says that the coopera- tive concept is a good one. If farmers who have a crop that is special to their area can get together and can find a market, they can put together a business plan and build a solid business team. She notes that some ventures have failed because they didn’t have a good marketing or business plan, and may not have had a good management team with the best interests of the growers in mind (Reinhiller, 1999). The Mountain View Harvest wheat growers’ cooperative in Colorado has gotten into the whole- sale bakery trade with “par-baked” (partially baked) breads (Campbell, 1997). This is a grow- ing segment of the baking industry, in which breads and rolls are baked to within ten percent of completion, then flash-frozen and shipped to restaurants. Critical to the birth of Mountain View Harvest was a grant from USDA Rural Busi- ness and Cooperative Development Service for a business feasibility study. Members had some ideas for products, but they knew they needed a thorough marketing study to find out what was truly promising. Grower-members raised $5- million of the $6-million needed to purchase a bakery and grain elevator, thus minimizing the amount of borrowed money needed. For producers exploring the possibility of forming a marketing cooperative, the best source of information is USDA’s Rural Business and Cooperative Development Service (RBCDS). The RBCDS helps farmers and rural residents form cooperative businesses and improve the opera- tions of existing cooperatives. They provide tech- nical assistance, conduct cooperative–related re- search, and provide informational products to promote public understanding of cooperatives. For additional information contact: USDA/RBCDS Cooperative Services AG Box 3255 Washington, DC 20250-3255 (202) 720–7558 e-mail: coopinfo@rurdev.usda.gov http://www.rurdev.usda.gov/rbs/coops/ csdir.htm USDA/RBS Publications Available from ATTRA (call 1-800-346-9140 to receive a copy) Cooperative Services: What We Do, How We Work How to Start a Cooperative Small Fresh Fruit & Vegetable Cooperative Operations Understanding Cooperatives: Ag Marketing Cooperatives Cooperative Feasibility Study Guide Cooperative Farm Bargaining & Price Negotiations Cooperative Marketing Agencies-in- Common
  • 6. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 6 EDUCDUCDUCDUCDUCAAAAATIONTIONTIONTIONTIONALALALALAL ANDANDANDANDAND TRAININGRAININGRAININGRAININGRAINING RESOURCESESOURCESESOURCESESOURCESESOURCES A 2001 award from the USDA created the Ag- ricultural Marketing Resource Center (AgMRC). The AgMRC brings together experts from four of the nation’s leading agricultural universities— Iowa State University, Kansas State University, the University of California, and Oklahoma State University—into an electronically based center to collect and interpret information about value- added agriculture. The AgMRC will create an electronic hub that connects producers and busi- nesses to knowledge, research, organizations, business resources, and ongoing activities in the agricultural sector. The Center has an online di- rectory listing value-added state resources (See Further Resources: Websites). Many state land-grant university departments of food science and state departments of agricul- ture are good places to begin gathering informa- tion. Some states have specific agricultural de- velopment centers to assist their producers in developing new agricultural products and mar- kets for adding value to their farm products (see Further Resources: Some State Sources of Value- Added and Development Information). The Nebraska Food Processing Center Busi- ness Development Office has an Entrepreneur As- sistance Program that offers the “Recipe to Real- ity” seminar, “Product to Profit” individualized consultation, and additional assistance to help existing businesses expand into new markets. For information about these and other services, con- tact Arlis Burney at: Nebraska Food Processing Business Development Office University of Nebraska–Lincoln 60 Filley Hall Lincoln, NE 68583–0928 (402) 472–8930, Fax: (402) 472–8831 http://www.fpc.unl.edu/ The Northern Crops Institute is a collabora- tive effort among North Dakota, Minnesota, Mon- tana, and South Dakota for promotion and mar- ket development of crops grown in the four-state region. The Institute provides educational courses, customized training, and technical as- sistance in many value-added, processing, and marketing areas for northern crops. Northern Crops Institute Bolley Drive Fargo, ND 58105–5183 (701) 231–7736 http://www.northern-crops.com The American Institute of Baking is a non- profit center for education and research that of- fers correspondence courses, seminars, and cus- tomized training, as well as books and technical bulletins on all aspects of baking. American Institute of Baking 1213 Bakers Way PO Box 3999 Manhattan, KS 66505–3999 (785) 537–4750, (800) 633–5137, Fax: (785) 537–1493 http://techserv.aibonline.org Kansas State University is the only univer- sity in the world offering a four-year degree pro- gram in milling and a separate program in bak- ing. Dr. Dale Eustace, head of the Department of Milling, Kansas State University, offers this advice to farmers considering on-farm grain mill- ing: • Stay with whole-grain flour. A stone mill for small- to medium-scale whole grain flour pro- duction can be purchased for $15,000 to $20,000. A stone mill will work well for most people. You can adjust the stones to get the appropriate grind, experimenting to see what suits your market. A tabletop grinder can be used, but the capacity of these is low. • To process wheat into white flour, a business would need to invest a million dollars or more for the mill alone. Additional capital would be needed for other components of the facil- ity. • Call your state capital to find out who handles regulations. In some states it is the depart- ment of agriculture. In other states it will be another agency. Dr. Eustace is willing to talk with people who call, and he can provide help specific to your situ- ation. He can be contacted at:
  • 7. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 7 Dr. Dale Eustace Department of Milling Kansas State University Manhattan, KS 66506 (785) 532–4063 e-mail: dde@wheat.ksu.edu SUMMARUMMARUMMARUMMARUMMARYYYYY Resources for specific information on grain processing are fairly scarce and hard to find. Most of the farmers interviewed developed their prod- ucts through their own trials and errors. Value can be added to grains in many different ways, resulting in the development of new products or the improvement of existing ones. Anyone in- terested in starting a food processing business has to spend a great deal of time looking for in- formation on such topics as federal and state regulations, labeling, ingredients, packaging, fi- nancing, and marketing. FURTHERURTHERURTHERURTHERURTHER RESOURCESESOURCESESOURCESESOURCESESOURCES WEBSITES Agricultural Marketing Resource Center http://www.agmrc.org/ The Agriculture Marketing Resource Center collects and interprets information about value- added agriculture. The Center is creating an electronic hub that connects producers and businesses to knowledge, research, organizations, business guidance, and ongoing activities in the agricultural sector. The Center has an online directory listing value-added state resources. Mary Holz-Clause 101B EES Building/Haber Road Ames, IA 50011 (515) 294–0648, Fax: (515) 294–0684 e-mail: mclause@iastate.edu or Don Hofstrand 2023 S. Federal Ave. Mason City, IA 50401 (641) 423–0844, Fax: (641) 423–2642 e-mail: dhof@iastate.edu USDA Farmer Direct Marketing http://www.ams.usda.gov/directmarketing/ index.htm USDA Farmer Direct Marketing website is an excellent source of publications, resources, and links to direct marketing materials. It also has a Farmers Market Directory and a Direct Marketing Resources by State listing. University of Georgia Extension http://www.ces.uga.edu/pubcd/b1051-w.html Online publication Getting Started in the Food Specialty Business. Illinois Institute for Rural Affairs http://www.iira.org/pubsnew/publications/ IVARDC_Other_5.pdf Online publication Starting a Value-Added Agribusiness: The Legal Perspective. Minnesota Department of Agriculture http://www.mda.state.mn.us/dairyfood/ startingfoodbiz.pdf Fifty-six page online publication Starting a Food Business in Minnesota. North Dakota State University Extension http://www.ext.nodak.edu/extpubs/agecon/ market/ec1137w.htm Online publication Developing a New Co- Owned Agricultural Business: How Do We Start a Value-Added Firm? University of Tennessee Extension http://www.utextension.utk.edu/pbfiles/ pb1399.pdf Online publication Getting Started in a Food Manufacturing Business in Tennessee.
  • 8. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 8 Wisconsin New Farm Options http://www.uwex.edu/ces/agmarkets/ A web-resource from University of Wisconsin Extension that provides information about new niche markets and business start-up issues, and about others like you who are pioneering new farm-food ventures. BOOKS Educational Concerns for Hunger Organization (ECHO) on-line Book Store: Traditional Foods: Processing for Profit. 1997. Peter Fellows, editor. $45.00. Deals in part one with basic concepts of hygiene, processing methods, and quality assurance. Part two covers all kinds of processed foods. Emphasis is placed on quality-control aspects of raw-material selection, processing, and packaging. Small-Scale Milling. 1994. By Lars-Ove Jonsson, David A. V. Dendy, Karen Wellings, and Varis Bokalders. 129 p. $29.50. Essential reading for anyone involved in the milling of cereals in developing countries; target reader is the extension agent promoting improved small-scale milling. It covers technical, economic, social, and nutritional/ health aspects of milling. Starting a Small Food Processing Enterprise. 1996. By Peter Fellows, Ernesto Franco, and Walter Rios. 123 p. $15.00. Brings together important aspects of both the technological and business skills needed to start and operate a small food–processing business successfully. The emphasis is on thorough planning before the enterprise is established and then on careful control of production to minimize costs and maintain the desired product quality. Baking for Profit. 2000. By George Bathie. 124 p. $17.50. Intended to help people establish a successful bakery business or improve an existing small bakery. Takes the reader, step by step, through the stages of market research to establish evidence of a need for a bakery business in a particular location, and methods for determining the likelihood of success. Order from: Educational Concerns for Hunger Organization (ECHO) 17391 Durrance Road North Fort Myers, FL 33917 (239) 543–3246, Fax: (239) 543–5317 http://echonet.org/shopsite_sc/store/ html/foodprocessing.html Volunteers in Technical Assistance (VITA) publications (see their complete catalog at http://www.vita.org/publi- cations/pubcat.htm). Small Scale Maize Milling. VITA Publication. 143 p. $16.50. Describes various milling techniques for production of whole meal, bolted meal, and super-sifted meal. Covers all processing stages. Grain Mill for Home Use. By Walter B. Booker. VITA Publication. 9 p. $5.25. Easy-to-build wooden grinder for corn, wheat, and other grains. ©www.ClipArt.com2002
  • 9. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 9 Home Flour Mill. By Walter B. Booker. VITA Publication. 14 p. $5.25. This mill is made almost entirely of wood. Powered by a 1/4-hp electric motor, by wind power, or by hand. Order from: PACT Publications 1200 18th Street, NW Washington, DC 20036 (202) 466–5666, Fax: (202) 466–5669 email: pubs@vita.org http://www.pactpublications.com OTHER BOOKS The following books are available from book- stores and online booksellers. If a book is listed as out-of-print, you may be able to obtain it through Interlibrary Loan; check with your local librarian. You may also be able to buy a copy through an online used-book search site, such as <http://www.bookfinder.com/>. Small-Scale Grain Raising. 1977. By Gene Logsdon. Rodale Press, Emmaus, PA. 305 p. Out-of-print. Covers production aspects of a large number of grains, including corn, wheat, sorghum, oats, and soybeans. Also provides information on harvesting, storage, grinding, and cooking. Three basic kinds of grinders are described: 1) burr mills with either stone or steel burrs, 2) the roller mill, and 3) the hammer mill. Of the three, Logsdon favors the burr or gristmill for grinding flour. He says that none of the whole grain is lost in a burr mill, and generally speaking, it grinds finer, although you may have to run your meal through it twice to get the finest flour. Adding Value for Sustainability: A Guidebook for Cooperative Extension Agents and Other Agricultural Professionals. 1998. By Kristen Markley and Duncan Hilchey. 110 p. DIANE Publishing Company. Discusses the concept of value-added processing and how it contributes to sustainable agriculture, introduces four enterprise owners who share their experiences in small-scale processing, and presents a description of issues involved in the start-up of a business. The Bread Builders: Hearth Loaves and Masonry Ovens. 1999. By Daniel Wing and Alan Scott. 253 p. Chelsea Green Publishing Co., White River Junction, VT. Provides information about making old- fashioned naturally fermented hearth or artisan loaves of bread, and how to plan, build, and operate masonry ovens. SOME STATE SOURCES OF VALUE-ADDED AND DEVELOPMENT INFORMATION California Small Farm Center University of California One Shields Avenue Davis, CA 95616-8699 (530) 752–8136, Fax: (530) 752–7716 http://www.sfc.ucdavis.edu/ Iowa Center for Crops Utilization Research Dr. Lawrence Johnson 1041 Food Science Building Iowa State University Ames, IA 50011 (515) 294–0160, Fax: (515) 294–6261 http://www.ag.iastate.edu/centers/ccur/ Illinois Value-Added Rural Development Center Illinois Institute for Rural Affairs Stipes Hall 504 1 University Circle Macomb, IL 61455 309 298-2674 or 800 526-9943 http://www.value-added.org/ Kansas Technology Enterprise Center 214 SW 6th, First Floor Topeka, KS 66047 (785) 296–5272, Fax: (785) 296–1160 http://www.ktec.com/erc/ Minnesota Agricultural Utilization Research Institute Michael Sparby PO Box 599 Crookston, MN 56716–0599 (800) 279–5010 http://www.auri.org
  • 10. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 10 Cicero, Karen. 1993. Feed for the east (coast). The New Farm. November–December. p. 35–38. Cramer, Craig. 1993. Shooting for the highest average. The New Farm. November– December. p. 26–29. Hilgendorf, Ralph. 1999. Personal communication. Welcome, MN. Kessler, Karl. 1989. Starting small, thinking big. The Furrow. November–December. p. 16–17. Kittredge, Jack. 1995. The Vermont organic grain company. The Natural Farmer. Summer. p. 22–23. Nordhus, Larry. 1999. Personal communication. Centralia, KS. Reinhiller, Liz. Dakota Growers Pasta Company, One Pasta Ave., P.O. Box 21, Carrington, ND 58421–0021, (701) 652– 2855. Vetter, David. 1999. Personal communication. Marquette, NE. APPENDIXPPENDIXPPENDIXPPENDIXPPENDIX RESOURCES FOR FINDING CLEANING AND PROCESSING EQUIPMENT Processfood.com 200 Daingerfield Road Alexandria, VA 22314 (703) 684–1080, Fax: (703) 548–6563 http://www.fpmsa.org/productLocator/ bakery/index.cfm An online search of bakery equipment, suppliers, and services provided by the Food Processing Machinery and Supplies Association (FPM&SA), a non-profit trade association founded in 1885 to provide a business link between food & beverage processors and suppliers. Missouri Value Added Development Center 143 Mumford Hall Department of Ag Economics University of Missouri Columbia, MO 65211–6200 (877) ValueAdd (824–8233), Fax: (573) 884– 6572 http://valueadded.missouri.edu/ index.htm Nebraska Cooperative Development Center Jo Lowe The Atrium Bldg. 1200 “N” St., Suite 610 Lincoln, NE 68508-2022 (402) 471–2698, Fax: (402) 471–8690 Toll-Free (877) 814–4707 or (877) 496–5235 for NE only http://www.rdc.state.ne.us/coop/ North Dakota Marketplace of Ideas Headquarters Marilyn K. Kipp, Executive Director 411 Main Street West Mandan, ND 58554-3164 (888) 384–8410, (701) 663–0150, Fax: (701) 663–1032 http://www.marketplaceofideas.com/ Oklahoma Food and Agricultural Products Research and Technology Center 148 FAPC Oklahoma State University Stillwater, OK 74078–6055 http://www.okstate.edu/ag/fapc/ Tennessee Agricultural Development Center University of Tennessee 307 Morgan Hall Knoxville, TN 37996-4521 (865) 974–3824, Fax: (865) 974–9492 http://www.utextension.utk.edu/adc REFERENCESEFERENCESEFERENCESEFERENCESEFERENCES Campbell, Dan. 1997. Show me the dough. Rural Cooperatives. May–June. p. 24–26.
  • 11. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTS PAGE 11 GrainNet 3065 N. Pershing Court Decatur, IL 62526 (800) 728–7511, Fax: (217) 877–6647 http://www.MillingEquipment.com An online Milling Equipment Buyer’s Guide that allows searches by company or by products and services. Seed World 380 E. Northwest Hwy. Des Plaines, IL 60016–2282 (847) 298–6622, Fax: (847) 390–0408 Seed World is published monthly with an extra issue in April. The U.S. subscription rate is $30/year. The Annual Buyer’s Guide includes contact information for suppliers of bag-closing equipment, bag-filling machines, bags, bins, blowers, cleaners, etc. Implement & Tractor™ 2302 West 1st Street Cedar Falls, IA 50623–1879 (800) 959–3276, Fax: (319) 277–3783 Implement & Tractor™ is published bimonthly with an extra issue in December. Subscription rate is $30/year. Their Ag Equipment Buyer’s Desk Reference includes listing and contact information for many various types of mills, cleaners, etc. Feedstuffs Circulation Department 191 S. Gary Ave. Carol Stream, IL 60188 (800) 441–1410, (630) 462–2224 Feedstuffs Annual Reference Issue contains directories for companies supplying goods and services to the feed and feeding industries, association and grain inspection agencies, and a listing of products and services. Reference Issues are available for $40. CLEANING AND PROCESSING EQUIPMENT MANUFACTURERS AND SUPPLIERS Meadows Mills, Inc. 1352 W. D Street PO Box 1288 North Wilkesboro, NC 28659 (800) 626–2282, (336) 838–2282, Fax: (336) 667–6501 http://www.meadowsmills.com Manufactures stone burr mills, or gristmills, ranging from 50 to 1250 lbs. per hour capacity, along with other related bakery equipment. The CS Bell Co. 170 West Davis Street PO Box 291 Tiffin, OH 44883 (419) 448–0791, Fax: (419) 448–1203 http://www.csbellco.com Products include hammer mills and burr or gristmills, and corn shellers. The hammer mills are recommended for livestock and poultry feed preparation, grinding yard waste for compost, or fruit, vegetable, and grain processing for table use. Schmidt Flour, Inc. Box 99 Maple Creek, Saskatchewan S0N 1N0 (306) 666–4800, Fax: (306) 666–4838 http://www.schmidtflourinc.com Flour mills ranging in scale from 200 to 4000 lbs. per hour, and a debranner. Forsbergs, Inc. PO Box 510 1210 Pennington Avenue Thief River Falls, MN 56701 (800) 654–1927, (218) 681–1927, Fax: (218) 681–2037 http://forsbergs.com Gravity and screen separators, destoners, and hullers/scarifiers. Seedburo Equipment Company 1022 W. Jackson Blvd. Chicago, IL 60607 (800) 284–5779, (312) 738–3700, Fax: (312) 738–5329 http://www.seedburo.com Machinery and equipment for small-scale planting, harvesting, cleaning, and grinding of grains; some equipment specially designed for research and quality control. Catalog available on request.
  • 12. //GRAIN PROCESSING: ADDING VALUE TO FARM PRODUCTSPAGE 12 IP140 / 138 Kansas Wind Power 13569 214th Road Holton, KS 66436 (785) 364–4407 http://www.kansaswindpower.net/ Grain_Mills.htm Source of various styles of grain mills. The Country Baker 8751 N. 850 E Syracuse, IN 46567 (866) THE–BAKER, (219) 834–2134, Fax: (219) 834–3993 http://www.countrybaker.com/ cataloglist.cfm Small-scale professional baking equipment and grain mills. C.F. Resources PO Box 405 Kit Carson, CO 89825 (719) 962-3228 http://www.cfamilyresources.com Small-scale professional baking equipment and grain mills. Lehman’s Dept. 2-KNK Box 41 Kidron, OH 44636 (888) 438–5346, (330) 857–5757 http://www.Lehmans.com Look under Kitchen Implements for the mills and other equipment. Catalog is $3. Country Living 14727C 56th Avenue NW Stanwood, WA 98292 (360) 652–0671 http://countrylivinggrainmills.com Manual and electric table grain mills. K-Tec Kitchen 1206 South 1680 West Orem, UT 84058 (800) 748–5400 or (801) 222–0888 http://www.k-tecusa.com Offers an electric-powered table mill to grind corn, wheat, rice, soybeans, anything not wet or sticky, at rate of over 1 pound per minute. R & R Mill Company, Inc. 45 West First North Smithfield, UT 84335–0187 (801) 563–3333 Hand cranked and motorized mills, primarily for home use. GrainMaker Wild West Machine Randy & Bonnie Jones 370 Sharrot Hill Loop Stevensville, MT 59870 (800) 965–3075 http://www.grainmaker.com Hand cranked mills for home use. Heartland Ag-Business Group 1003 Central Avenue Fort Dodge, IA 50501 (800) 247–2000 http://www.farmequipmentguide.com Provides a free-of-charge locating service for all types of used farm equipment and machinery. The electronic version of Grain Processing: Adding Value to Farm Products is located at: HTML http://www.attra.ncat.org/attra-pub/ grainpro.html PDF http://www.attra.ncat.org/attra-pub/ PDF/grainpro.pdf By Janet Bachmann and Lance Gegner NCAT Agriculture Specialists Edited by Richard Earles Formatted by Gail Hardy November 2002