1. RESUME
Sujit Dattatray Mali.
Date of birth : 2nd
JULY 1986
Gender : Male
E-mail : mali.sujit@rediffmail.com
Mobile : +91-98234 09915
Professional Summary
• Presently working with “Mahindra Two Wheelers Ltd. Pune”.
• Seven years of experience in Engine design & Development. Presently working on petrol Engine & previously
worked on Diesel Engine. Handled all types of Engine casting & Forging parts modeling & detailing. Design
support to transmission components. Individually handled engine systems Cylinder Head; Crankcase &
Exhaust System.
Software Skill sets:
Pro-E Wildfire 2,3 & 5 : Part Modeling, Assembly, Sheet Metal, Lay outing, Drafting, Piping & Surfacing
Unigraphics (NX-6,7 & 9) : Part Modeling, Assembly, Sheet Metal, Lay outing, Drafting, Piping & Surfacing
Auto Cad : Engine Layouts, installation drawings & Component drawing.
PLM : Team Center & Wind-chill.
Employee History:
• Mahindra Two Wheelers- Asst. Manager (Nov-2010 to till date)
• Kirloskar Oil Engine – Design Engineer. (Sept- 2009 to Oct 2010) (on site Model Cam Infotech).
• Bajaj Auto- Trainee Engineer (Aug-2008 to July 2009)
Project Responsibilities:
- Benchmarking, lay outing & designing of Engine parts.
- Engineering Support to DFMEA, DFM, DFA and CAE & other simulation activities.
- Ensure concept meet overall packaging, manufacturing, assembly, servicing & cost requirement.
- Making Different Proposal as per design Constraints & Aesthetic consideration of parts.
- Create production drawing with GD&T as applicable & suitable for manufacturing & Assembly.
- Involvement in Engine & Vehicle built Events like Pilot; Pre-Cuft; Cuft & SOP.
- Basic Design calculations of various Engine parts & it’s stack up.
- Resolution of Plant; Validation & Field Concerns.
Address:
Ganesh Krupa, Sr. No.44/5A/1A,
Adarsh Nagar, Pimple Gurav.
Pune-411061

2. - Lead for VAVE activities & it’s implementation for Scooter Engine.
- Involvement in Engine testing & tuning activities from Engine design side.
- Continuous improvement in design, documentation & data management in PLM.
Patent & Innovations:
- Filed Patent on Exhaust System for Scooter Engine. Patent Application No. 1865/MUM/2013
- Filed provisional patent on De-compressor of scooter engine. Patent Application No. 3971/MUM/2015
Major Projects:
For Diesel Engine-
Casting Parts Design - Crankcase for 6,4 & 3 Cylinder Engines, Intake, Exhaust & Water Manifold, Oil
Sump Design for Marine Engines, Engine Covers & Casings.
Forging & Sheet Metal – Design Support to Crank Train, Valve Train Components, Transmission
components & Various Engine Brackets.
For Two Wheeler Engines-
Casting Parts Design - Design Cylinder Head, Crankcases, Manifolds & Various Engine Covers.
Sheet Metal Parts Design - Exhaust System Design.
Involvement Build Event - Completed project delivery for 110cc & 125cc scooter engine.
- Involvement in Engine & Vehicle Built events
Concern Resolution - i) Build & Assembly Concern- Involvement in concern resolution
related to DFA, DFS & Vehicle assembly level concerns.
ii) Validation Concern- Involvement in concern resolution like Oil Seepage;
Structural failures, NVH concerns & Pick up related trials.
ACADEMIC QUALIFICATIONS:
Examination School/ College Board / University
Year of
Passing
% of Marks
[Aggregate]
DME Govt. Polytechnic Osmanabad MSBTE MUMBAI S-2008 64.38%
H.S.C. R.P. College Osmanabad Latur Board Feb-2004 57.50%
S.S.C. R.S. Vidyalay TakliI Latur Board Mar-2002 70.80%