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2. Variant Configuration
What is Variant Configuration?
It is a tool which helps to simplify the complex manufacturing of
final product with more varieties and Variation of the
Input material.
e.g. Automobile manufacturing Furniture manufacturing Visit
www.sap-topjobs.com for more info
Variant Configuration..contd
Variant configuration helps
�To ensure right choice is delivered
�Easy for the sales person to select
�Communication is fast and clear
�Ensures production of right item
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3. Variant Configuration-super BOM Super BOM:-
Containing all the components for producing all variants of
the product.
Advantage:-
�No need to create a separate BOM
�One configurable material to cover variants.
Configurable Material -BOM
configurable material BOM contains all the components that are
required to manufacture the material. The BOM contains
components that are only used in specific variants (variant parts),as
well as components that are used in all
variants (non-variable parts)
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4. Configurable Material -Routing
A routing (or task list) for a configurable material contains all
the operations, operation sequences, and production
resources/tools (PRTs) that are required tomanufacture all
variants of a configurable material
Variant Configuration-Class
To define the features of a configurable material, use
characteristics. To enable to use characteristics to configure a
material, assign the material to a class of class type 300.The
customer can choose from among different options for each
characteristic (values).
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5. Classification & Characteristic
Various characteristics of the material can be Defined and these
characteristics are attached To the class. Class is attached to the
Material master. e.g Variant class –class type 300 Batch class
--class type 022
Object Dependency
Selection of item, Restricting the selection &changing the
quantity of an item in the BOM are done through Object
dependencies select condition, Precondition and
Procedure respectively
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6. Select Condition
Super BOM contains all the required and Variable items.
From the variable items required items will be selected
which are Matching the characteristic value.
Select Condition e.g.
Items in the super BOM are :
1.70hp engine
2.85hp engine
3.95hp engine
Characteristic: Power
Char. Values: 70hp,85hp & 95hp
select Condition : power = ’70’
Result:-item 70hp engine will be selected.
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7. Pre Condition e.g.
Items in super BOM related to emission are :
1.DPCpump
2.DPAMpump
3.HYDpump
Characteristic1: Engine_Power
Characteristic2:Emission_level
Char.2 Values : euro1,euro2 & euro3
Constrains:-
70hp can go with euro1 only;
85hp can go with all euro1,euro2 and euro3;
95hp can go with euro3 only.
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8. Procedure e.g.
If there is a change in quantity depends on any Characteristic value,
then Procedure is used.
i.e Depends on number of wheel character, item
‘Fastner’ required quantity per engine may be
8 times the number of wheel.
If no of wheel is 4 then fastner qty should be 32
Per product.
Creating Sales Order
When creating a sales order & enter the configurable material as an
order item. see the configuration editor, where assign
values to the characteristics of the material. when entering
characteristic values, dependencies for the characteristics and
values are processed.
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9. Class item in super BOM
Another way to simplify the BOM creation Process is through class
item in the BOM
Creation of class
Characteristics are created and attached with Class of class
type 300(variant class). Class will be assigned to the material
master With characteristic values
Enter this class as a class item (K) in the BOM
Link between class,item & BOM
Link is established as class attached to the material master and
the same class is entered As class item (K) in the BOM.
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10. Item selection via class item
When the particular class is assigned to the Material master and
the same class is Entered as a class item in the BOM, while
Creating the sales order
Control on class and characteristics
Classes can be created through Engineering Change
Management so that the better control can be Imparted to it.
Changes to the characteristic & its effective from dates can be
triggered through Engineering change Management.
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11. Variant Configuration -Pricing
You can make the price of a variant dependent on the
characteristic values assigned (Pricing). You can use
variant conditions to define surcharges and discounts for a
variant
Variant –Pricing steps
Create condition record create a procedure where you enter the
reference from the characteristic
Assign the procedures to either the characteristic values
configure the material in the sales order The net price for the
material is displayed
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12. Pricing steps -process
If a value that triggers a variant condition is selected when
configuring a material in a sales order, the price of the material
displayed under Net value is automatically
increased or reduced. In addition, the Conditions pushbutton is
displayed. On pressing this pushbutton, One can see which
conditions have influenced the price.
Making variant make to stock
For variants that are required frequently, you can create material
variants, which can be produced without a sales order and kept
in stock. When you receive a sales order, you can check whether
the variant required is in stock, so that you can deliver immediately.
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13. Variant matching in the SO
If material variants already exist for aconfigurable material, the
configurable material can be replaced in the sales order
by a material variant. Material variants that only partly match the
configuration of the material in the sales order are ignored
Note:-The configuration of the material must
match the material variant Exactly
Simulating configuration
configuration simulation to check configuration model.
In the configuration simulation, one can test whether it has created the
objects correctly and whether dependencies
work.
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14. Material Accounting
Relevant items are selected from the Super BOM through
object dependency. The selected items form the BOM specific
to SO. Items are copied to Plnd. order, prod. order And issued
against the production order.
Example of VC
Finished Material : Bolerojeep
Raw Material :-Many items
Characters(structure options)
Engine Power
Emission Level
Seating Capacity Body
Material Thickness & colour
Number of wheels
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15. Sales Order Creation
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16. Assigning characteristic values
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17. Selecting characteristic values
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18. Selecting characteristic value for constrain
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19. Selecting characteristic value for constrain-85hp
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20. SAP VARIANT CONFIGURATION TRAINING
IN FRANCE