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EMEC LAB ORIENTATION

Importance of Electrical M/Cs
Classification of Electrical M/Cs
What do you mean by testing of
Electrical M/Cs?
How do we test them? (According to
BIS, IEC)
Experiments to be conducted in
            First Cycle
 O. C and S.C Tests on a Single Phase
   Transformer
No load tests on a DC shunt motor
( Swinburne’s & Speed Control Test )
No load tests on a Synchronous m/c
   (OC and SC test)
No load tests on a DC Shunt
generator( O.C Test & Critical Speed )
Load test on a DC Shunt generator
Circuit Diagram Exp 1
                        50V/10A
                                  0-10A




        1A

                                          0-50V




       1A




            1

            A
Circuit Diagram
                  125V/2.5A
                              0- 2.5A




       1A

                                        0-125V




       1A
3 phase variac connections




Use any one phase ( R/Y/B ) and neutral of three phase
 Variac instead of single phase variac shown in Figs 1.3
 and 1.4 for O. C and S. C test.
Keep the variac at it’s minimum position (zero) before
  switching on / off the supply mains.
Panel Details
        Machine       Instruments Mounted Fuse             Supply        Expts to be
Panel   Rating        on Panel            Rating     1    3       DC   Conducted
No.
1       Transformer   1.Voltmeter 0- 500V   1A for   Yes   Variac   No   1     6
        2KVA,         Two ( AC )            OC             (3 )
        115/230V      2.Ammeter 0-10A;      &SC            0-230V
                        Two ( AC )          Test
                      3.Wattmeter UPF       2A for
                        250V/10A –one       Sump-
                      4.Wattmeter LPF       ner’s
                        500V/5A –one        test
16      Transformer   1.Voltmeter 0-500V    1A for   Yes   Variac   No   1     6
        2KVA,         Two ( AC )            OC             ( 3 )
        115/230V      2.Ammeter 0-10A       &SC            0-230V
                          Three ( AC )      Test
                      3.Wattmeter UPF
                        250V/10A –one       2A for
                      4.Wattmeter LPF       Sump-
                         500V/5A –one       ner’s
                                            test
Circuit Diagram Exp 2
                                                      272Ω/1.7A
                                               0-2A
                                   +           




                90Ω / 5A
                           +        

         7A                0-5A
                                           +
                               0-250V
                                       

         7A




Keep Ra (ext) at it’s maximum value while switching
 ON / OFF the DC supply mains
Do not switch OFF the supply mains until the two tests
 are over (Swinburne’s & speed control Tests).
Circuit Diagram for
measurement of Ra




                                 V




                             ?
Measure Ra at the end only
Panel Details

Panel   Machine      Instruments      Fuse            Supply    Expts to
No.       Rating         Mounted on   Rating                    be
                         Panel                                  Conduc-
                                                                   ted

                                               1    3   DC
19      DC shunt    1.Voltmeter DC    7A       Yes   No   Yes   2
           motor,     0-250V -one
        220V, 46A,  2.Ammeter 0-10A
        9 KW, 1120-    one( DC )
           1500rpm 2.Ammeter 0-2A -
                       one( DC )
22      DC shunt     1.Voltmeter DC    7A      Yes   No   Yes   2
          motor,        0-250V -one
          220V,      2.Ammeter 0-10A –
          56.5A,        one( DC )
          13KW,      2.Ammeter 0-2A –
          1400rpm       one ( DC )
Circuit Diagram Exp 3                                      Panel No 9




                                                                                  0-15A
              80AA
              80                                           0-60Hz
                                                           0-60Hz

                                                                         0-500V
              80A    100Ω/2A
              80A    100Ω / 2A                                      0-500V




                                                0-2A
                            2A
                             2A            +           

                                 676Ω/1.2A
                                    676Ω/1.7A    0-2A
                            2A
                             2A




Modification required in exciter circuit for panel 10
( Input at X1 and X2 )
Panel No 9



   80A

                                                       0-15A

   80A    100Ω/2A




                            0-2A
                2A

                676Ω/1.2A


                2A

                                       SC Test



Note: Fuse rating of DC motor is 55A for panel No.10
Modified exciter circuit for panel 10




                          Fig 3.3.A
Connection diagram for 4 point starter at panel 10




                           L


                                                Fig 3.3.B




     In SC test draw the table between If v/s Isc
Panel Details
Panel   Machine        Instruments     Fuse           Supply      Expts
No.     Rating            Mounted on   Rating   1    3    DC    To be
                          Panel                                   Condu-
                                                                  cted

9       Alternator     1.Voltmeter AC 80A       Yes   Yes   Yes   3   8
        Coupled with      0-500V –one
        DC shunt Gen   2.Ammeter AC
        Alternator:       0-20A -one
        10KVA, 440V,   3.Freq meter
        1000rpm,          0-60Hz -one
        13.2A          4. Voltmeter DC
        50Hz, 3,         0-250V -one
        0.8pf          5. Ammeter DC
        Excit. Volts      0-15A -one
        220V           6. Ammeter DC
        Excit. Amps      0-2A -one
        2A             (3 point Starter)
        DC Motor-
        20BHP, 220V,
        950rpm,79.8A
Panel Details
10   Synchronous         1.Voltmeter AC    55A   Yes   Yes   Yes       3   8
     M/C 3                  0-500V –one
     Motor,  /,        2.Ammeter AC
     231V/400V,             0-25A -one                       21V
     39/22.5A, 11KW,         (ANALOG to be                   25A
     0.82,pf, 1450 rpm       connected)                      for
     3 motor, /,      3.Freq meter                        Exciter
     231V/400V,            0-60Hz -one
     22/12.7A,7.5KW      4. Voltmeter DC
     UPF, 1450rpm          0-250V -one
     3,                 5. Ammeter DC
     Generator,,          0-20A -one
     400V,10.8A,         6. Ammeter DC
     7.5KVA,0.8pf,         0-10A -one
     1500rpm,50c/s.      (4point Starter)
     Excit.21V           Synchroscope-one
     DC motor, 220V,
     52.5A, 10KW,
     1500rpm
     DC Generator,
     175V, 57A,
     10KW,1450rpm
Circuit Diagram ( OCC)                         Panel No 2




                           100Ω /5A
         7A

              272Ω /1.7A


                                                                        0-250V




         7A
                                                     0-2A
                             2A




                                        272Ω /1.7A
                             2A


                                  Note: For Panel number 5 Voltmeter range is 0-300V


                Fig 4.1
Circuit Diagram ( Critical Speed )
                        Panel No 2
                                 100Ω /5A
           5A
                                     a

           272Ω /1.7A                                                    272Ω/1.7A

                                                                              0-250 V




                                                                 0-2A

           5A                                                  A
                                                   Note: Generator side FR is 570Ω/1.2A
                                         Fig 4.2         for panel No 5

Add one more double barrel rheostat in series with Ra
 (ext) to bring down the motor speed to nearly 300 rpm in
 the circuit diagram (Fig 4.2 of Lab manual)
Connect an 0-2 A DC ammeter in generator field circuit
 (not shown in manual)
Panel Details
          Machine         Instruments        Fuse           Supply     Expts to be
  Panel     Rating            mounted on     Rating                    conducted
  No.                         Panel                   1    3   DC
  2       DC motor        1.Voltmeter DC     5A       Yes   No   Yes   4
          Generator set     0-250V –one
          (coupled)       2.Ammeter DC
          Motor-230V,       0-2A -one
          28A, 5.5KW,
          1450 rpm
          Generator-
          160V, 29A,
          4.65KW
          1450rpm
  5       DC motor        1.Voltmeter DC     5A       Yes   No   Yes   4
          Generator set      0-250V –one
          (coupled)       2.Ammeter DC
          Motor-220V,       0-2A -one
          20.3A,5H.P,     (3point starter,
          1450 rpm            not to be
          Gen- 220V,          used)
          11.8A, 2.6KW
          1450rpm
Circuit Diagram (Load test on DC Gen. )

                               Panel No. 6




                                                                           15A   0-15A
        15A
                                                   0-2A
                                                                 0-250V
                                              280Ω /1.8A

                  272Ω /1.7A
              0-250V
        15A                                                                15A


                               Note: For panel No4 take 25A in place of 15A at all points

                               Fig 5.1

At panel 4 use four point starter (as shown in Fig 3.3.B)
At panel 4 connect a additional loading unit if required
NOTE: Ammeter on source-side of motor not required.
Panel Details
  Panel   Machine         Instruments         Fuse            Supply    Expts
  No.       Rating            Mounted on      Rating                    to be
                              Panel                    1    3   DC    Condu
                                                                            cted
  4       DC motor gen    1 Voltmeter DC      21A      Yes   No   Yes   5    7
          set (coupled)      0-500V –one
          Motor-220V,     2. Ammeter DC
          21A,3.8KW,         0-20A -two
          5.2H.P,1070-    3. Ammeter DC
          1450rpm            0-2A -two
          Gen-230V,       (4 point starter)
          20.8A,4.8KW
          1450 rpm
  6       DC motor gen 1 Voltmeter DC         15A      Yes   No   Yes   5    7
          set (identical)   0-500V –one
          220V, 12.8A, 2. Ammeter DC
          2.2KW, 3 HP,      0-20A -two
          1450 rpm        3. Ammeter DC
                            0-2A -two
                          (3 point starter)
Some Questions Related to every
            Experiment
    Objective
    Instruments Used
    Supply [AC (1 or 3 Phase) or DC or Both]
    Machines



You are supposed to come prepared for expts,
 the circuit diagram given in manual must be
 labeled properly
Every Batch will submit a lab
 report containing the following
1)   Aim of the experiment
2)   Observation Table
3)   Calculations/graph
4)   Comments on results & precautions
5)   Draw the Neat Labeled Physical
     Layout after the each Experiment.
Some Rule and Regulation of this Lab
 Be punctual
 Always wear shoes with rubber sole
 Do not wear lose clothes
 DO not touch any live terminals or wires
 Beware of dynamics of machinery and consciously
  keep a distance
 Before switching on the supply make sure that there is
  NO LOOSE CONNECTION and get your connections
  approved by the instructor
 After completing the experiment, disconnect the circuit
  and keep the wires at the proper place
Connection diagram for 4 point starter




                   L




                       Fig 3.3 B
• Note: 1. Mark the DC Machines /
           Instruments with proper polarity.
        2. DC Machines on panel number
           4 and 10 have four point starter.

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1st cycle emec lab orientation

  • 1. EMEC LAB ORIENTATION Importance of Electrical M/Cs Classification of Electrical M/Cs What do you mean by testing of Electrical M/Cs? How do we test them? (According to BIS, IEC)
  • 2.
  • 3. Experiments to be conducted in First Cycle  O. C and S.C Tests on a Single Phase Transformer No load tests on a DC shunt motor ( Swinburne’s & Speed Control Test ) No load tests on a Synchronous m/c (OC and SC test) No load tests on a DC Shunt generator( O.C Test & Critical Speed ) Load test on a DC Shunt generator
  • 4. Circuit Diagram Exp 1 50V/10A 0-10A 1A 0-50V 1A 1 A
  • 5. Circuit Diagram 125V/2.5A 0- 2.5A 1A 0-125V 1A
  • 6. 3 phase variac connections Use any one phase ( R/Y/B ) and neutral of three phase Variac instead of single phase variac shown in Figs 1.3 and 1.4 for O. C and S. C test. Keep the variac at it’s minimum position (zero) before switching on / off the supply mains.
  • 7. Panel Details Machine Instruments Mounted Fuse Supply Expts to be Panel Rating on Panel Rating 1 3 DC Conducted No. 1 Transformer 1.Voltmeter 0- 500V 1A for Yes Variac No 1 6 2KVA, Two ( AC ) OC (3 ) 115/230V 2.Ammeter 0-10A; &SC 0-230V Two ( AC ) Test 3.Wattmeter UPF 2A for 250V/10A –one Sump- 4.Wattmeter LPF ner’s 500V/5A –one test 16 Transformer 1.Voltmeter 0-500V 1A for Yes Variac No 1 6 2KVA, Two ( AC ) OC ( 3 ) 115/230V 2.Ammeter 0-10A &SC 0-230V Three ( AC ) Test 3.Wattmeter UPF 250V/10A –one 2A for 4.Wattmeter LPF Sump- 500V/5A –one ner’s test
  • 8. Circuit Diagram Exp 2 272Ω/1.7A 0-2A +  90Ω / 5A +  7A 0-5A + 0-250V  7A Keep Ra (ext) at it’s maximum value while switching ON / OFF the DC supply mains Do not switch OFF the supply mains until the two tests are over (Swinburne’s & speed control Tests).
  • 9. Circuit Diagram for measurement of Ra V ? Measure Ra at the end only
  • 10. Panel Details Panel Machine Instruments Fuse Supply Expts to No. Rating Mounted on Rating be Panel Conduc- ted 1 3 DC 19 DC shunt 1.Voltmeter DC 7A Yes No Yes 2 motor, 0-250V -one 220V, 46A, 2.Ammeter 0-10A 9 KW, 1120- one( DC ) 1500rpm 2.Ammeter 0-2A - one( DC ) 22 DC shunt 1.Voltmeter DC 7A Yes No Yes 2 motor, 0-250V -one 220V, 2.Ammeter 0-10A – 56.5A, one( DC ) 13KW, 2.Ammeter 0-2A – 1400rpm one ( DC )
  • 11. Circuit Diagram Exp 3 Panel No 9 0-15A 80AA 80 0-60Hz 0-60Hz 0-500V 80A 100Ω/2A 80A 100Ω / 2A 0-500V 0-2A 2A 2A +  676Ω/1.2A 676Ω/1.7A 0-2A 2A 2A Modification required in exciter circuit for panel 10 ( Input at X1 and X2 )
  • 12. Panel No 9 80A 0-15A 80A 100Ω/2A 0-2A 2A 676Ω/1.2A 2A SC Test Note: Fuse rating of DC motor is 55A for panel No.10
  • 13. Modified exciter circuit for panel 10 Fig 3.3.A
  • 14.
  • 15. Connection diagram for 4 point starter at panel 10 L Fig 3.3.B In SC test draw the table between If v/s Isc
  • 16. Panel Details Panel Machine Instruments Fuse Supply Expts No. Rating Mounted on Rating 1 3 DC To be Panel Condu- cted 9 Alternator 1.Voltmeter AC 80A Yes Yes Yes 3 8 Coupled with 0-500V –one DC shunt Gen 2.Ammeter AC Alternator: 0-20A -one 10KVA, 440V, 3.Freq meter 1000rpm, 0-60Hz -one 13.2A 4. Voltmeter DC 50Hz, 3, 0-250V -one 0.8pf 5. Ammeter DC Excit. Volts 0-15A -one 220V 6. Ammeter DC Excit. Amps 0-2A -one 2A (3 point Starter) DC Motor- 20BHP, 220V, 950rpm,79.8A
  • 17. Panel Details 10 Synchronous 1.Voltmeter AC 55A Yes Yes Yes 3 8 M/C 3 0-500V –one Motor,  /, 2.Ammeter AC 231V/400V, 0-25A -one 21V 39/22.5A, 11KW, (ANALOG to be 25A 0.82,pf, 1450 rpm connected) for 3 motor, /, 3.Freq meter Exciter 231V/400V, 0-60Hz -one 22/12.7A,7.5KW 4. Voltmeter DC UPF, 1450rpm 0-250V -one 3, 5. Ammeter DC Generator,, 0-20A -one 400V,10.8A, 6. Ammeter DC 7.5KVA,0.8pf, 0-10A -one 1500rpm,50c/s. (4point Starter) Excit.21V Synchroscope-one DC motor, 220V, 52.5A, 10KW, 1500rpm DC Generator, 175V, 57A, 10KW,1450rpm
  • 18. Circuit Diagram ( OCC) Panel No 2 100Ω /5A 7A 272Ω /1.7A 0-250V 7A 0-2A 2A 272Ω /1.7A 2A Note: For Panel number 5 Voltmeter range is 0-300V Fig 4.1
  • 19. Circuit Diagram ( Critical Speed ) Panel No 2 100Ω /5A 5A a 272Ω /1.7A 272Ω/1.7A 0-250 V 0-2A 5A A Note: Generator side FR is 570Ω/1.2A Fig 4.2 for panel No 5 Add one more double barrel rheostat in series with Ra (ext) to bring down the motor speed to nearly 300 rpm in the circuit diagram (Fig 4.2 of Lab manual) Connect an 0-2 A DC ammeter in generator field circuit (not shown in manual)
  • 20. Panel Details Machine Instruments Fuse Supply Expts to be Panel Rating mounted on Rating conducted No. Panel 1 3 DC 2 DC motor 1.Voltmeter DC 5A Yes No Yes 4 Generator set 0-250V –one (coupled) 2.Ammeter DC Motor-230V, 0-2A -one 28A, 5.5KW, 1450 rpm Generator- 160V, 29A, 4.65KW 1450rpm 5 DC motor 1.Voltmeter DC 5A Yes No Yes 4 Generator set 0-250V –one (coupled) 2.Ammeter DC Motor-220V, 0-2A -one 20.3A,5H.P, (3point starter, 1450 rpm not to be Gen- 220V, used) 11.8A, 2.6KW 1450rpm
  • 21. Circuit Diagram (Load test on DC Gen. ) Panel No. 6 15A 0-15A 15A 0-2A 0-250V 280Ω /1.8A 272Ω /1.7A 0-250V 15A 15A Note: For panel No4 take 25A in place of 15A at all points Fig 5.1 At panel 4 use four point starter (as shown in Fig 3.3.B) At panel 4 connect a additional loading unit if required NOTE: Ammeter on source-side of motor not required.
  • 22. Panel Details Panel Machine Instruments Fuse Supply Expts No. Rating Mounted on Rating to be Panel 1 3 DC Condu cted 4 DC motor gen 1 Voltmeter DC 21A Yes No Yes 5 7 set (coupled) 0-500V –one Motor-220V, 2. Ammeter DC 21A,3.8KW, 0-20A -two 5.2H.P,1070- 3. Ammeter DC 1450rpm 0-2A -two Gen-230V, (4 point starter) 20.8A,4.8KW 1450 rpm 6 DC motor gen 1 Voltmeter DC 15A Yes No Yes 5 7 set (identical) 0-500V –one 220V, 12.8A, 2. Ammeter DC 2.2KW, 3 HP, 0-20A -two 1450 rpm 3. Ammeter DC 0-2A -two (3 point starter)
  • 23. Some Questions Related to every Experiment  Objective  Instruments Used  Supply [AC (1 or 3 Phase) or DC or Both]  Machines You are supposed to come prepared for expts, the circuit diagram given in manual must be labeled properly
  • 24. Every Batch will submit a lab report containing the following 1) Aim of the experiment 2) Observation Table 3) Calculations/graph 4) Comments on results & precautions 5) Draw the Neat Labeled Physical Layout after the each Experiment.
  • 25. Some Rule and Regulation of this Lab  Be punctual  Always wear shoes with rubber sole  Do not wear lose clothes  DO not touch any live terminals or wires  Beware of dynamics of machinery and consciously keep a distance  Before switching on the supply make sure that there is NO LOOSE CONNECTION and get your connections approved by the instructor  After completing the experiment, disconnect the circuit and keep the wires at the proper place
  • 26. Connection diagram for 4 point starter L Fig 3.3 B
  • 27. • Note: 1. Mark the DC Machines / Instruments with proper polarity. 2. DC Machines on panel number 4 and 10 have four point starter.