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<ul><li>Vision </li></ul><ul><li>TO BECOME A WORLD-CLASS HIGH-TECH PACKAGING SOLUTIONS PROVIDER </li></ul><ul><li>Mission ...
COMPETITIVE  EDGE <ul><li>World Class Packaging Solutions  </li></ul><ul><li>50 yrs of Business Confidence </li></ul><ul><...
GLOBAL CONNECTIVITY <ul><li>Exports to USA, Europe, South-East  </li></ul><ul><li>Sourcing base </li></ul><ul><li>Joint Pr...
GLOBAL LOSS  $  157 Billion (Rs. 580,000 crores) Per annum (Due to  Corrosion )
CAUSES OF CORROSION <ul><li>Humidity (Above 40%) </li></ul><ul><li>Surface Acidity,  </li></ul><ul><li>Hand Sweat </li></u...
CONSEQUENCE OF METAL CORROSION <ul><ul><li>Poor Product Appeal </li></ul></ul><ul><ul><li>Functionally Unusable </li></ul>...
TYPES OF PROTECTION <ul><ul><li>Permanent   *Temporary </li></ul></ul><ul><ul><li>Paints *Soft Films </li></ul></ul><ul><u...
<ul><li>Volatile Corrosion Inhibitor </li></ul><ul><li>A mixture of special chemicals that constantly vaporize & form a pr...
Why VCI from Safepack..? VCI’s of Safepack are time-tested & contain high-tech chemicals & manufactured with utmost precis...
HOW DOES VCI WORK? SAFEPACK  VCI fulfills its promise of flawless protection by a complex, scientific process. Its chemica...
HOW DOES SAFEPACK VCI SAVE MONEY..? <ul><li>SAFEPACK VCI cuts down costs on…… </li></ul><ul><li>FOR THE SUPPLYING COMPANY ...
PRODUCT RANGE Corrosion prevention Transport Hazard  Indicator Flexible Packaging Zero Atmosphere Pack Active  Packaging P...
VCI stands for Volatile Corrosion Inhibitor.  SAFE PACK VCI papers are wrapping papers, impregnated with high-tech chemica...
 
Paper Plastic Powder Tablets Stretch Film Foam Products Oil/Water Base Steel Wraps
VCI stands for Volatile Corrosion Inhibitor.  SAFE PACK VCI papers are wrapping papers, impregnated with high-tech chemica...
SAFEPACK VCI paper carries a high load of chemical inhibitors. It protects iron and steel parts against rust even in the m...
SAFEPACK VCI FILM is a PE film which contains a combination of VCI-inhibitors for the protection of various metals. It pro...
SAFEPACK VCI Stretch Wrap film is a special type of VCI film which finds wide application in protection of iron, steel, co...
SAFEPACK VCI POWDER is pure corrosion inhibitor designed to protect ferrous as well as non ferrous metals such as iron, st...
SAFEPACK VCI TABLETS are pure corrosion inhibitors in a compressed tablet form, designed to protect ferrous as well as non...
SAFEPACK VCI foam which contains a combination of VCI inhibitors for the protection of iron, steel, copper, brass, bronze ...
Safepack Emitting Systems Offer Reliability, Service Life and Cost Reduction.   Safepack VCI emitters are designed to prot...
SAFEPACK VCI MULTI OIL is the ideal multi-metal rust preventive oil for &quot;closed systems&quot; like fuel tanks, gear-b...
SAFEPACK VCI WATER BASE SOLUTION  is the ideal for temporary inplant/transition corrosion protection. This product contain...
CUSTOM MADE TO YOUR REQUIREMENT
Good  News  for STEEL / PAPER MILLS GLOBALLY Now  no more  stitches  and patch up jobs on  your Steel/Paper  wrappers !!
For the past few years,  SAFEPACK   has saved the trouble of many industries struggling with problems due to stitched pack...
SP-STEELWRAP-WF  is a strong wraparound for steel coils & sheets. Its tight weave provides strong construction & enhances ...
Availability: Available in rolls of standard size 1mtr x 100mtr / 2mtr x 500mtr & 3mtr x 500mtr. Custom size and construct...
Steel Mill Wrapping
STEEL MILL  APPLICATIONS EXTRA LARGE WIDTH UPTO 3000mm
PACKING OF STEEL COILS Coil ready for packing
Oil applied on the edges for  extra protection PACKING OF STEEL COILS
PACKING OF STEEL COILS Wrapping the coil all  over  with  SAFEPACK  STEEL WRAPS
After Wrapping the VCI Paper, it’s strapped & covered with Metal / Tin & is ready for dispatch. PACKING OF STEEL COILS
MYTH   A STRONG POLYTHENE IS MOISTURE PROOF  & PREVENTS CORROSION. FACT  ORDINARY POLYTHENE ACTUALLY  TRANSMITS WATER VAPO...
MYTH   KEROSENE CAN BE USED FOR CORROSION PREVENTION FACT  KEROSENE CONTAINS  CHEMICAL IMPURITIES WHICH ACT AS A SOURCE FO...
MYTH   VCI POWDER ACTS SIMILAR TO SILICA GEL & ABSORBS ONLY WATER VAPOUR FACT  VCI POWDER FORMS A MONO-MOLECULAR PROTECTIV...
MYTH   STANDARD PACKAGING FOR DOMESTIC CONSIGNMENTS ARE ENOUGH FOR EXPORTS FACT  THEY MAY NOT BE SEA-WORTHY & PROVIDE ENOU...
GUIDELINES TO SAFEPACKAGING 1) Parts should be cleaned and free from fingerprints. Fingerprints are very corrosive. Pack t...
<ul><li>Wooden pallets (Support and other acidic packing material)  should be separated from the metal products and specia...
<ul><li>Air tight packing is not required  but for best result the packing  should preferably be closed. The packing shoul...
<ul><li>Package may be opened and repacked for inspection. Avoid touching with contaminated hands during inspection. </li>...
<ul><li>Shade variation in the colour of paper or coating are inherent and  do not affect the properties of the paper.  So...
<ul><li>In case the paper remains open  for more than 24 hrs, as a measure of  abundant precaution  1 or 2 layers of the r...
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VCI SAFEPACK RANGE

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Transcript of "VCI SAFEPACK RANGE"

  1. 1. <ul><li>Vision </li></ul><ul><li>TO BECOME A WORLD-CLASS HIGH-TECH PACKAGING SOLUTIONS PROVIDER </li></ul><ul><li>Mission </li></ul><ul><li>Customer Satisfaction through ; </li></ul><ul><ul><ul><ul><li>Best in class Products and services </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Collaborative relationships with customers </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Metal Corrosion Protective Packaging </li></ul></ul></ul></ul>
  2. 2. COMPETITIVE EDGE <ul><li>World Class Packaging Solutions </li></ul><ul><li>50 yrs of Business Confidence </li></ul><ul><li>Technology tie-up with world-leaders </li></ul><ul><li>One stop – shop for all your Flexible & Speciality Packaging </li></ul><ul><li>Manufacturer of Corrosion Prevention Products for >12yrs </li></ul><ul><li>All India network of Customer service </li></ul><ul><li>Branded products </li></ul><ul><li>Logistic benefits to the customers </li></ul><ul><li>Sound Infrastructure </li></ul>
  3. 3. GLOBAL CONNECTIVITY <ul><li>Exports to USA, Europe, South-East </li></ul><ul><li>Sourcing base </li></ul><ul><li>Joint Product Development with Associates </li></ul>
  4. 4. GLOBAL LOSS $ 157 Billion (Rs. 580,000 crores) Per annum (Due to Corrosion )
  5. 5. CAUSES OF CORROSION <ul><li>Humidity (Above 40%) </li></ul><ul><li>Surface Acidity, </li></ul><ul><li>Hand Sweat </li></ul><ul><li>Packaging Faults </li></ul><ul><ul><li>Direct contact with wood, paper Products </li></ul></ul><ul><ul><li>Use of bare polythene </li></ul></ul><ul><ul><li>Air trapped packaging </li></ul></ul><ul><ul><li>Corrosive fillers, cushions, spacers etc…. </li></ul></ul><ul><ul><li>Use of acidic oils /kerosene/wash </li></ul></ul>
  6. 6. CONSEQUENCE OF METAL CORROSION <ul><ul><li>Poor Product Appeal </li></ul></ul><ul><ul><li>Functionally Unusable </li></ul></ul><ul><ul><li>Dissatisfied Customer </li></ul></ul><ul><ul><li>Line Rejections / Returns </li></ul></ul><ul><ul><li>Poor Brand Image </li></ul></ul>
  7. 7. TYPES OF PROTECTION <ul><ul><li>Permanent *Temporary </li></ul></ul><ul><ul><li>Paints *Soft Films </li></ul></ul><ul><ul><li>Varnishes *Hard Films </li></ul></ul><ul><ul><li>Resins *Oil Types </li></ul></ul><ul><ul><li>Platings – *Strippable </li></ul></ul><ul><ul><li>-Chromium *Grease </li></ul></ul><ul><ul><li>- Zinc *Rubber Latex </li></ul></ul><ul><ul><li>Powder Coatings etc. * VCI’s </li></ul></ul>
  8. 8. <ul><li>Volatile Corrosion Inhibitor </li></ul><ul><li>A mixture of special chemicals that constantly vaporize & form a protective barrier layer around the metal surface, crevices & corners. </li></ul>WHAT IS VCI…?
  9. 9. Why VCI from Safepack..? VCI’s of Safepack are time-tested & contain high-tech chemicals & manufactured with utmost precision on sophisticated machines. Each batch undergoes stringent quality tests to pass international standards Warning :” ME TOO ” VCI’s contain cancer causing toxic chemicals and hence banned.
  10. 10. HOW DOES VCI WORK? SAFEPACK VCI fulfills its promise of flawless protection by a complex, scientific process. Its chemicals vaporize constantly and the chemical vapours migrate to metal surface including recessed areas and cavities. These chemicals with moisture as an electrolyte disassociate into an-ions and cat-ions. These an-ions and cat-ions associate further with cathodes and anodes on the metal surface forming an insert protective film, thereby preventing any further oxidation of the metal i.e. corrosion. This protective barrier rehaeals and replenishes itself through further condensation of the vapour. The greatest advantage of SAFEPACK VCI paper is that AIR TIGHT PACKAGING IS NOT REQUIRED. HOW LONG DOES SAFEPACK VCI PROTECT ? SAFEPACK VCI will provide protection for years. Under ideal conditions it can protect even upto 10 years.
  11. 11. HOW DOES SAFEPACK VCI SAVE MONEY..? <ul><li>SAFEPACK VCI cuts down costs on…… </li></ul><ul><li>FOR THE SUPPLYING COMPANY </li></ul><ul><li>ü       LABOUR - NO Coating / Inspection / Drying / Packing. </li></ul><ul><li>ü       MATERIALS - NO Preserving oils, Grease, Varnishes and Oil resistant primary packing </li></ul><ul><li>ü       AUXILLIARY - NO Storage and Transportation of preserving material / Dipping Spraying facilities / Fire & Explosion prevention / Higher freight for heavy packing.   </li></ul><ul><li>FOR THE RECEIVING COMPANY </li></ul><ul><li>ü      LABOUR - NO Unpacking / Softening in the solvent / Removal of protective coating / Drying / Inspection / Renewal of protection. </li></ul><ul><li>ü      MATERIAL - NO Solvents / Degreasing Plant / Fire & Explosion Protection </li></ul><ul><li>  IN SHORT NO CORROSION ! NO COMPLAINTS ! </li></ul><ul><li>NO COMPENSATION ! NO REPLACEMENTS ! </li></ul><ul><li>Cost studies show that SAFEPACK VCI reduces the cost corrosion protection by 60% </li></ul><ul><li>Available for Ferrous and Non-Ferrous. </li></ul>
  12. 12. PRODUCT RANGE Corrosion prevention Transport Hazard Indicator Flexible Packaging Zero Atmosphere Pack Active Packaging PVdC Film Paper Tubes
  13. 13. VCI stands for Volatile Corrosion Inhibitor. SAFE PACK VCI papers are wrapping papers, impregnated with high-tech chemicals, engineered to give a complete protection against corrosion without applying any direct coating on the metal surface. Technology - Innovation - Environment Friendly
  14. 15. Paper Plastic Powder Tablets Stretch Film Foam Products Oil/Water Base Steel Wraps
  15. 16. VCI stands for Volatile Corrosion Inhibitor. SAFE PACK VCI papers are wrapping papers, impregnated with high-tech chemicals, engineered to give a complete protection against corrosion without applying any direct coating on the metal surface.
  16. 17. SAFEPACK VCI paper carries a high load of chemical inhibitors. It protects iron and steel parts against rust even in the most unfavorable climatic conditions.The impregnated VCI chemicals are able to escape in both directions lending itself particularly to interleaf protection. SAFEPACK VCI protects metals through direct contact and vapour actions. The VCI vaporizes and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.... Technology - Innovation - Environment Friendly SAFEPACK VCI Papers are available in various grades namely : SP-FE 70 / SP-FE x 90 / SP-FE90PP / SP-FE90PE / SP-FE 180 WF / SP-STEELWRAP-WF etc.. All papers above are also available in multi-metal grade.
  17. 18. SAFEPACK VCI FILM is a PE film which contains a combination of VCI-inhibitors for the protection of various metals. It protects metals through direct contact and vapor actions. SAFEPACK VCI film is a transparent film, readily adaptable to automatic packaging. It allows users to easily identify and inspect parts without opening the package. SAFEPACK VCI film is compatible with broad range of commonly used paints, greases, rubber parts etc.
  18. 19. SAFEPACK VCI Stretch Wrap film is a special type of VCI film which finds wide application in protection of iron, steel, copper, brass, bronze and other metals. It protects metals through direct contact and vapor actions. The VCI vaporizes and then settles on the metal surface,protecting also hard to reach areas as drill holes, crevices etc. It is a transparent film, readily adaptable to automatic packaging. It allows users to easily identify and inspect parts without opening the package. It is compatible with broad range of commonly used paints, greases, rubber parts etc. It has excellent applications for automated steel packaging & gives skin-tight packaging.
  19. 20. SAFEPACK VCI POWDER is pure corrosion inhibitor designed to protect ferrous as well as non ferrous metals such as iron, steel copper,brass, aluminum etc. This powder provides extremely efficient dry method to protect metals in an enclosed space. The VCI powder releases a vapour in to the interior of the package which deposits on the metal surface and forms a monomolecular layer, and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc. SAFEPACK VCI Powder comes in small pouch form, designed to user’s needs & custom printing is available in excellent colors.
  20. 21. SAFEPACK VCI TABLETS are pure corrosion inhibitors in a compressed tablet form, designed to protect ferrous as well as non ferrous metals such as iron, steel copper,brass, aluminum etc. These tablets provide extremely efficient dry method to protect metals in an enclosed space. The VCI tablets releases a vapour in to the interior of the package which deposits on the metal surface and forms a monomolecular layer, and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc. These tablets comes in various forms & few std. sizes available are 0.5gm / 1 gm & 2 gm. Tablets are also available in custom embossed / custom form.
  21. 22. SAFEPACK VCI foam which contains a combination of VCI inhibitors for the protection of iron, steel, copper, brass, bronze and other metals. SAFEPACK VCI foam protects metals through direct contact and vapor actions. The VCI vaporizes and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.
  22. 23. Safepack Emitting Systems Offer Reliability, Service Life and Cost Reduction. Safepack VCI emitters are designed to protect products, components or parts against corrosion when enclosed in non-ventilated housings, control boxes or other enclosures. The VCI Emitter releases a vapor into the interior of the package. The vapor then deposits on the metal surface and forms a protective molecular layer. This layer of VCI provides multi-metal protection, and helps reduce corrosion from moisture attack in the enclosure Technology - Innovation - Environment Friendly
  23. 24. SAFEPACK VCI MULTI OIL is the ideal multi-metal rust preventive oil for &quot;closed systems&quot; like fuel tanks, gear-boxes, differentials, engines, engine oil sumps, hydraulics etc. In some cases it can be applied externally where lubrication & rust prevention is required e.g Ball bearings. It contains VCI's dispersed in oil base , and in a &quot;closed system&quot; these inhibitors are activated to form a protective vapour barrier on the metal surface, preventing corrosion.
  24. 25. SAFEPACK VCI WATER BASE SOLUTION is the ideal for temporary inplant/transition corrosion protection. This product contains a mixture of solvent for fast drying, dewatering chemical, acid neutralizers and VCIs. These inhibitors are activated to form a protective vapour barrier on the metal surface, preventing corrosion.
  25. 26. CUSTOM MADE TO YOUR REQUIREMENT
  26. 27. Good News for STEEL / PAPER MILLS GLOBALLY Now no more stitches and patch up jobs on your Steel/Paper wrappers !!
  27. 28. For the past few years, SAFEPACK has saved the trouble of many industries struggling with problems due to stitched packing material using its 3000 mm wide coating plant, the only one of it’s kind. 3000 mm wide seamless Wrappers For Steel Mills/Paper Mills
  28. 29. SP-STEELWRAP-WF is a strong wraparound for steel coils & sheets. Its tight weave provides strong construction & enhances moisture barrier properties. It protects specifically ferrous metals, comprising ferro-alloys, iron & steel in elevated humid atmospheric conditions. It gives extra protection in contact application. VCI wrappers eliminate the use of messy polluting oils/greases/coatings & instead provide simply WRAP => OPEN => USE method. This simple environment loving method delights the end user as he can get rid off washing, degreasing & cleaning . Not only this but overall this is economical and the material is recyclable. SP-STEELWRAP-WF is available up to 3000mm in width, which attributes for seamless non-tedious packaging. SAFEPACK VCI Anticorrosion Paper SP-STEELWRAP-WF
  29. 30. Availability: Available in rolls of standard size 1mtr x 100mtr / 2mtr x 500mtr & 3mtr x 500mtr. Custom size and constructions will be made upon request. Custom size stitched heavy duty bags and covers can be made. Custom printing possible. Metals Protected: Ferrous metals like mild steel, cast iron, etc Special grades for Aluminium / Brass / Copper etc. available on request Packaging and storage conditions: Store in a cool and dry place. Wrapping of rolls in original packing during storage is recommended. Stable at normal storage conditions. VCI paper should be kept away from Contaminants prior to usage. Shelf life is minimum 2 years under normal conditions of storage.
  30. 31. Steel Mill Wrapping
  31. 32. STEEL MILL APPLICATIONS EXTRA LARGE WIDTH UPTO 3000mm
  32. 33. PACKING OF STEEL COILS Coil ready for packing
  33. 34. Oil applied on the edges for extra protection PACKING OF STEEL COILS
  34. 35. PACKING OF STEEL COILS Wrapping the coil all over with SAFEPACK STEEL WRAPS
  35. 36. After Wrapping the VCI Paper, it’s strapped & covered with Metal / Tin & is ready for dispatch. PACKING OF STEEL COILS
  36. 37. MYTH A STRONG POLYTHENE IS MOISTURE PROOF & PREVENTS CORROSION. FACT ORDINARY POLYTHENE ACTUALLY TRANSMITS WATER VAPOUR THROUGH IT. THE REAL SOLUTION USE VCI IMPREGNATED PLASTIC FILM FOR CORROSION PREVENTION.
  37. 38. MYTH KEROSENE CAN BE USED FOR CORROSION PREVENTION FACT KEROSENE CONTAINS CHEMICAL IMPURITIES WHICH ACT AS A SOURCE FOR CORROSION FORMATION & HENCE SHOULD NOT BE USED. THE REAL SOLUTION USE VCI ANTICORROSION PRE-WASH.
  38. 39. MYTH VCI POWDER ACTS SIMILAR TO SILICA GEL & ABSORBS ONLY WATER VAPOUR FACT VCI POWDER FORMS A MONO-MOLECULAR PROTECTIVE LAYER ON THE SURFACE. THE REAL SOLUTION USE VCI POWDER / TABLETS FOR PROTECTION AGAINST MOISTURE / ACIDIC / ALKALIES CONTAMINATION
  39. 40. MYTH STANDARD PACKAGING FOR DOMESTIC CONSIGNMENTS ARE ENOUGH FOR EXPORTS FACT THEY MAY NOT BE SEA-WORTHY & PROVIDE ENOUGH BARRIER. THE REAL SOLUTION USE VCI IMPREGNATED PLASTIC FILMS/ BAGS ENCLOSED WITH VCI POWDER / TABLETS
  40. 41. GUIDELINES TO SAFEPACKAGING 1) Parts should be cleaned and free from fingerprints. Fingerprints are very corrosive. Pack the clean product as quickly as possible. 2) Coated side (Green side) should face the metal to be protected. 3) Nothing to be placed between the products and the coated side of VCI wrapper. e.g. A metal product should not be packed in Polythene Bag and then covered with VCI Paper. Check that there is free exposure of VCI to all critical areas to be protected.
  41. 42. <ul><li>Wooden pallets (Support and other acidic packing material) should be separated from the metal products and special care should be separated from the metal products and special care should be taken so that no wet wood is used in packing. Wet wood oozes out acidic juices which are very corrosive. Metal surface should never be in direct contact with wooden crates. </li></ul><ul><li>  </li></ul><ul><li>5) Excellent protection against corrosion is always assured as long as the paper is not more than 30 cms. from the metal product. Atleast 1 sq.m. of paper must be used for about 2 sq.m. metal surface to be protected and minimum of 1 sq.m. paper for 1 cubic M of void space. Additional VCI Powder Pouches/Tablets/Wrappers can be used in large size boxes to protect Critical Areas of Metal products.   </li></ul>GUIDELINES TO SAFEPACKAGING
  42. 43. <ul><li>Air tight packing is not required but for best result the packing should preferably be closed. The packing should be waterproof if there are chances of direct water shedding or water flooding. </li></ul><ul><li>Multimetal Protector VCI Sponge Emitters are recommended to prevent the oxidation of critical contacts and soldered joints corrosion of critical electrical / electronic panels and components. Oxidation protection is provided to Copper, Brass, Bronze, Iron, Steel, aluminium parts. </li></ul><ul><li>  </li></ul><ul><li>8) Where water flooding is suspected then waterproof packing is suggested. If box design permits, a slight slope in the box Top (Approx. 2 cm. In 1 Mtr.) should be provided so that the extra poly sheet flying out of the box should be placed before nailing the top plank. </li></ul>GUIDELINES TO SAFEPACKAGING
  43. 44. <ul><li>Package may be opened and repacked for inspection. Avoid touching with contaminated hands during inspection. </li></ul><ul><li>It is recommended not to carry inventory of VCI Wrappers for more than 1 year. Though VCI rolls in original packaging will have shelf life more than 2 years. Storage in dry and cool place is recommended and direct sunrays and heat to be avoided. </li></ul><ul><li>No hot metal objects should be packed immediately in VCI Wrappers. Such objects should be allowed to cool below 50 0 C before packing. </li></ul>GUIDELINES TO SAFEPACKAGING
  44. 45. <ul><li>Shade variation in the colour of paper or coating are inherent and do not affect the properties of the paper. Sometimes a crystalline formation on the VCI wrappers may be found which does not affect the effectiveness of the VCI wrapper. </li></ul><ul><li>The duration of protection is function of the variety selected and the packaging method. Under normal conditions the duration of protection varies between 1-2 years. </li></ul><ul><li>  </li></ul><ul><li>14) After uncasing, any goods packed in VCI, should go for further process immediately. In case of some long-time gap is inevitable then a light coating of oil is recommended in order to prevent corrosion during such unprotected transitions, of longer period. </li></ul>GUIDELINES TO SAFEPACKAGING
  45. 46. <ul><li>In case the paper remains open for more than 24 hrs, as a measure of abundant precaution 1 or 2 layers of the roll to be discarded or 1 to 2 sheets from the ream to be discarded. </li></ul><ul><li>While using VCI wrappers as CFB Liners, care should be taken to ensure that the CFB material is totally dry. Wet CFB has Acidic Adhesives which may be absorbed by the VCI liner, leading to corrosion of Packed component. To avoid this, the CFB box should always be lined first with PE bag & then the VCI liner should be put inside the PE bag. </li></ul><ul><li>It is advised to test the product in advance to make certain about the suitability for particular production conditions & particular use or uses. </li></ul>GUIDELINES TO SAFEPACKAGING
  46. 47. Thank You
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