TO BECOME A WORLD-CLASS HIGH-TECH PACKAGING SOLUTIONS PROVIDER
Customer Satisfaction through ;
Best in class Products and services
Collaborative relationships with customers
Metal Corrosion Protective Packaging
World Class Packaging Solutions
50 yrs of Business Confidence
Technology tie-up with world-leaders
One stop – shop for all your Flexible & Speciality Packaging
Manufacturer of Corrosion Prevention Products for >12yrs
All India network of Customer service
Logistic benefits to the customers
Exports to USA, Europe, South-East
Joint Product Development with Associates
GLOBAL LOSS $ 157 Billion (Rs. 580,000 crores) Per annum (Due to Corrosion )
CAUSES OF CORROSION
Humidity (Above 40%)
Direct contact with wood, paper Products
Use of bare polythene
Air trapped packaging
Corrosive fillers, cushions, spacers etc….
Use of acidic oils /kerosene/wash
CONSEQUENCE OF METAL CORROSION
Poor Product Appeal
Line Rejections / Returns
Poor Brand Image
TYPES OF PROTECTION
Paints *Soft Films
Varnishes *Hard Films
Resins *Oil Types
Platings – *Strippable
- Zinc *Rubber Latex
Powder Coatings etc. * VCI’s
Volatile Corrosion Inhibitor
A mixture of special chemicals that constantly vaporize & form a protective barrier layer around the metal surface, crevices & corners.
WHAT IS VCI…?
Why VCI from Safepack..? VCI’s of Safepack are time-tested & contain high-tech chemicals & manufactured with utmost precision on sophisticated machines. Each batch undergoes stringent quality tests to pass international standards Warning :” ME TOO ” VCI’s contain cancer causing toxic chemicals and hence banned.
HOW DOES VCI WORK? SAFEPACK VCI fulfills its promise of flawless protection by a complex, scientific process. Its chemicals vaporize constantly and the chemical vapours migrate to metal surface including recessed areas and cavities. These chemicals with moisture as an electrolyte disassociate into an-ions and cat-ions. These an-ions and cat-ions associate further with cathodes and anodes on the metal surface forming an insert protective film, thereby preventing any further oxidation of the metal i.e. corrosion. This protective barrier rehaeals and replenishes itself through further condensation of the vapour. The greatest advantage of SAFEPACK VCI paper is that AIR TIGHT PACKAGING IS NOT REQUIRED. HOW LONG DOES SAFEPACK VCI PROTECT ? SAFEPACK VCI will provide protection for years. Under ideal conditions it can protect even upto 10 years.
HOW DOES SAFEPACK VCI SAVE MONEY..?
SAFEPACK VCI cuts down costs on……
FOR THE SUPPLYING COMPANY
ü LABOUR - NO Coating / Inspection / Drying / Packing.
ü MATERIALS - NO Preserving oils, Grease, Varnishes and Oil resistant primary packing
ü AUXILLIARY - NO Storage and Transportation of preserving material / Dipping Spraying facilities / Fire & Explosion prevention / Higher freight for heavy packing.
FOR THE RECEIVING COMPANY
ü LABOUR - NO Unpacking / Softening in the solvent / Removal of protective coating / Drying / Inspection / Renewal of protection.
ü MATERIAL - NO Solvents / Degreasing Plant / Fire & Explosion Protection
IN SHORT NO CORROSION ! NO COMPLAINTS !
NO COMPENSATION ! NO REPLACEMENTS !
Cost studies show that SAFEPACK VCI reduces the cost corrosion protection by 60%
Available for Ferrous and Non-Ferrous.
PRODUCT RANGE Corrosion prevention Transport Hazard Indicator Flexible Packaging Zero Atmosphere Pack Active Packaging PVdC Film Paper Tubes
VCI stands for Volatile Corrosion Inhibitor. SAFE PACK VCI papers are wrapping papers, impregnated with high-tech chemicals, engineered to give a complete protection against corrosion without applying any direct coating on the metal surface. Technology - Innovation - Environment Friendly
Paper Plastic Powder Tablets Stretch Film Foam Products Oil/Water Base Steel Wraps
VCI stands for Volatile Corrosion Inhibitor. SAFE PACK VCI papers are wrapping papers, impregnated with high-tech chemicals, engineered to give a complete protection against corrosion without applying any direct coating on the metal surface.
SAFEPACK VCI paper carries a high load of chemical inhibitors. It protects iron and steel parts against rust even in the most unfavorable climatic conditions.The impregnated VCI chemicals are able to escape in both directions lending itself particularly to interleaf protection. SAFEPACK VCI protects metals through direct contact and vapour actions. The VCI vaporizes and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.... Technology - Innovation - Environment Friendly SAFEPACK VCI Papers are available in various grades namely : SP-FE 70 / SP-FE x 90 / SP-FE90PP / SP-FE90PE / SP-FE 180 WF / SP-STEELWRAP-WF etc.. All papers above are also available in multi-metal grade.
SAFEPACK VCI FILM is a PE film which contains a combination of VCI-inhibitors for the protection of various metals. It protects metals through direct contact and vapor actions. SAFEPACK VCI film is a transparent film, readily adaptable to automatic packaging. It allows users to easily identify and inspect parts without opening the package. SAFEPACK VCI film is compatible with broad range of commonly used paints, greases, rubber parts etc.
SAFEPACK VCI Stretch Wrap film is a special type of VCI film which finds wide application in protection of iron, steel, copper, brass, bronze and other metals. It protects metals through direct contact and vapor actions. The VCI vaporizes and then settles on the metal surface,protecting also hard to reach areas as drill holes, crevices etc. It is a transparent film, readily adaptable to automatic packaging. It allows users to easily identify and inspect parts without opening the package. It is compatible with broad range of commonly used paints, greases, rubber parts etc. It has excellent applications for automated steel packaging & gives skin-tight packaging.
SAFEPACK VCI POWDER is pure corrosion inhibitor designed to protect ferrous as well as non ferrous metals such as iron, steel copper,brass, aluminum etc. This powder provides extremely efficient dry method to protect metals in an enclosed space. The VCI powder releases a vapour in to the interior of the package which deposits on the metal surface and forms a monomolecular layer, and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc. SAFEPACK VCI Powder comes in small pouch form, designed to user’s needs & custom printing is available in excellent colors.
SAFEPACK VCI TABLETS are pure corrosion inhibitors in a compressed tablet form, designed to protect ferrous as well as non ferrous metals such as iron, steel copper,brass, aluminum etc. These tablets provide extremely efficient dry method to protect metals in an enclosed space. The VCI tablets releases a vapour in to the interior of the package which deposits on the metal surface and forms a monomolecular layer, and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc. These tablets comes in various forms & few std. sizes available are 0.5gm / 1 gm & 2 gm. Tablets are also available in custom embossed / custom form.
SAFEPACK VCI foam which contains a combination of VCI inhibitors for the protection of iron, steel, copper, brass, bronze and other metals. SAFEPACK VCI foam protects metals through direct contact and vapor actions. The VCI vaporizes and then settles on the metal surface, protecting also hard to reach areas as drill holes, crevices etc.
Safepack Emitting Systems Offer Reliability, Service Life and Cost Reduction. Safepack VCI emitters are designed to protect products, components or parts against corrosion when enclosed in non-ventilated housings, control boxes or other enclosures. The VCI Emitter releases a vapor into the interior of the package. The vapor then deposits on the metal surface and forms a protective molecular layer. This layer of VCI provides multi-metal protection, and helps reduce corrosion from moisture attack in the enclosure Technology - Innovation - Environment Friendly
SAFEPACK VCI MULTI OIL is the ideal multi-metal rust preventive oil for "closed systems" like fuel tanks, gear-boxes, differentials, engines, engine oil sumps, hydraulics etc. In some cases it can be applied externally where lubrication & rust prevention is required e.g Ball bearings. It contains VCI's dispersed in oil base , and in a "closed system" these inhibitors are activated to form a protective vapour barrier on the metal surface, preventing corrosion.
SAFEPACK VCI WATER BASE SOLUTION is the ideal for temporary inplant/transition corrosion protection. This product contains a mixture of solvent for fast drying, dewatering chemical, acid neutralizers and VCIs. These inhibitors are activated to form a protective vapour barrier on the metal surface, preventing corrosion.
CUSTOM MADE TO YOUR REQUIREMENT
Good News for STEEL / PAPER MILLS GLOBALLY Now no more stitches and patch up jobs on your Steel/Paper wrappers !!
For the past few years, SAFEPACK has saved the trouble of many industries struggling with problems due to stitched packing material using its 3000 mm wide coating plant, the only one of it’s kind. 3000 mm wide seamless Wrappers For Steel Mills/Paper Mills
SP-STEELWRAP-WF is a strong wraparound for steel coils & sheets. Its tight weave provides strong construction & enhances moisture barrier properties. It protects specifically ferrous metals, comprising ferro-alloys, iron & steel in elevated humid atmospheric conditions. It gives extra protection in contact application. VCI wrappers eliminate the use of messy polluting oils/greases/coatings & instead provide simply WRAP => OPEN => USE method. This simple environment loving method delights the end user as he can get rid off washing, degreasing & cleaning . Not only this but overall this is economical and the material is recyclable. SP-STEELWRAP-WF is available up to 3000mm in width, which attributes for seamless non-tedious packaging. SAFEPACK VCI Anticorrosion Paper SP-STEELWRAP-WF
Availability: Available in rolls of standard size 1mtr x 100mtr / 2mtr x 500mtr & 3mtr x 500mtr. Custom size and constructions will be made upon request. Custom size stitched heavy duty bags and covers can be made. Custom printing possible. Metals Protected: Ferrous metals like mild steel, cast iron, etc Special grades for Aluminium / Brass / Copper etc. available on request Packaging and storage conditions: Store in a cool and dry place. Wrapping of rolls in original packing during storage is recommended. Stable at normal storage conditions. VCI paper should be kept away from Contaminants prior to usage. Shelf life is minimum 2 years under normal conditions of storage.
Steel Mill Wrapping
STEEL MILL APPLICATIONS EXTRA LARGE WIDTH UPTO 3000mm
PACKING OF STEEL COILS Coil ready for packing
Oil applied on the edges for extra protection PACKING OF STEEL COILS
PACKING OF STEEL COILS Wrapping the coil all over with SAFEPACK STEEL WRAPS
After Wrapping the VCI Paper, it’s strapped & covered with Metal / Tin & is ready for dispatch. PACKING OF STEEL COILS
MYTH A STRONG POLYTHENE IS MOISTURE PROOF & PREVENTS CORROSION. FACT ORDINARY POLYTHENE ACTUALLY TRANSMITS WATER VAPOUR THROUGH IT. THE REAL SOLUTION USE VCI IMPREGNATED PLASTIC FILM FOR CORROSION PREVENTION.
MYTH KEROSENE CAN BE USED FOR CORROSION PREVENTION FACT KEROSENE CONTAINS CHEMICAL IMPURITIES WHICH ACT AS A SOURCE FOR CORROSION FORMATION & HENCE SHOULD NOT BE USED. THE REAL SOLUTION USE VCI ANTICORROSION PRE-WASH.
MYTH VCI POWDER ACTS SIMILAR TO SILICA GEL & ABSORBS ONLY WATER VAPOUR FACT VCI POWDER FORMS A MONO-MOLECULAR PROTECTIVE LAYER ON THE SURFACE. THE REAL SOLUTION USE VCI POWDER / TABLETS FOR PROTECTION AGAINST MOISTURE / ACIDIC / ALKALIES CONTAMINATION
MYTH STANDARD PACKAGING FOR DOMESTIC CONSIGNMENTS ARE ENOUGH FOR EXPORTS FACT THEY MAY NOT BE SEA-WORTHY & PROVIDE ENOUGH BARRIER. THE REAL SOLUTION USE VCI IMPREGNATED PLASTIC FILMS/ BAGS ENCLOSED WITH VCI POWDER / TABLETS
GUIDELINES TO SAFEPACKAGING 1) Parts should be cleaned and free from fingerprints. Fingerprints are very corrosive. Pack the clean product as quickly as possible. 2) Coated side (Green side) should face the metal to be protected. 3) Nothing to be placed between the products and the coated side of VCI wrapper. e.g. A metal product should not be packed in Polythene Bag and then covered with VCI Paper. Check that there is free exposure of VCI to all critical areas to be protected.
Wooden pallets (Support and other acidic packing material) should be separated from the metal products and special care should be separated from the metal products and special care should be taken so that no wet wood is used in packing. Wet wood oozes out acidic juices which are very corrosive. Metal surface should never be in direct contact with wooden crates.
5) Excellent protection against corrosion is always assured as long as the paper is not more than 30 cms. from the metal product. Atleast 1 sq.m. of paper must be used for about 2 sq.m. metal surface to be protected and minimum of 1 sq.m. paper for 1 cubic M of void space. Additional VCI Powder Pouches/Tablets/Wrappers can be used in large size boxes to protect Critical Areas of Metal products.
GUIDELINES TO SAFEPACKAGING
Air tight packing is not required but for best result the packing should preferably be closed. The packing should be waterproof if there are chances of direct water shedding or water flooding.
Multimetal Protector VCI Sponge Emitters are recommended to prevent the oxidation of critical contacts and soldered joints corrosion of critical electrical / electronic panels and components. Oxidation protection is provided to Copper, Brass, Bronze, Iron, Steel, aluminium parts.
8) Where water flooding is suspected then waterproof packing is suggested. If box design permits, a slight slope in the box Top (Approx. 2 cm. In 1 Mtr.) should be provided so that the extra poly sheet flying out of the box should be placed before nailing the top plank.
GUIDELINES TO SAFEPACKAGING
Package may be opened and repacked for inspection. Avoid touching with contaminated hands during inspection.
It is recommended not to carry inventory of VCI Wrappers for more than 1 year. Though VCI rolls in original packaging will have shelf life more than 2 years. Storage in dry and cool place is recommended and direct sunrays and heat to be avoided.
No hot metal objects should be packed immediately in VCI Wrappers. Such objects should be allowed to cool below 50 0 C before packing.
GUIDELINES TO SAFEPACKAGING
Shade variation in the colour of paper or coating are inherent and do not affect the properties of the paper. Sometimes a crystalline formation on the VCI wrappers may be found which does not affect the effectiveness of the VCI wrapper.
The duration of protection is function of the variety selected and the packaging method. Under normal conditions the duration of protection varies between 1-2 years.
14) After uncasing, any goods packed in VCI, should go for further process immediately. In case of some long-time gap is inevitable then a light coating of oil is recommended in order to prevent corrosion during such unprotected transitions, of longer period.
GUIDELINES TO SAFEPACKAGING
In case the paper remains open for more than 24 hrs, as a measure of abundant precaution 1 or 2 layers of the roll to be discarded or 1 to 2 sheets from the ream to be discarded.
While using VCI wrappers as CFB Liners, care should be taken to ensure that the CFB material is totally dry. Wet CFB has Acidic Adhesives which may be absorbed by the VCI liner, leading to corrosion of Packed component. To avoid this, the CFB box should always be lined first with PE bag & then the VCI liner should be put inside the PE bag.
It is advised to test the product in advance to make certain about the suitability for particular production conditions & particular use or uses.