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St. Mary’s Church Apartments
Ruchie Kothari
Sarah Zeigler
48-752: Zero Energy Housing




                              Image Source: Thoughtful Balance Architects
Program
Mary Street Apartments is a retrofit project. The original
St. Mary’s church building is to be retrofit to
accommodate affordable housing for the elderly. The
proposed multi-residence housing facility will contain the
following facilities:

14 Apartment Units:

2 Efficiency Units ( ~ 370 sq.ft)
10 Typical units ( ~ 530 sq.ft)                              Typical Unit Plan
2 Accessible Units ( ~ 550 sq.ft)

Community Room

Washing + Laundry Room

Office

Rooftop Terrace
                                                             Accessible Unit Plan
Existing Site Conditions




Completely shaded North facade




                                            Vaulted Ceiling, a detailing challenge! Mezzanine at the window- another
                                                                                    insulation detailing challenge!


                                                                         Meeting Passiv Haus standards with a
                                                                         rose window- has it been done before?



South Facade, excellent for solar systems
Design Objectives

Passiv Haus
		Net Zero Energy
					Senior Living
								Affordable
											Innovative
Benchmark Case
Thermal Boundary
First Floor




  Longitudinal Section                  Second Floor


- Thermal boundry includes first floor,second floor, new staircase and entrance lobby
- Unconditioned, insulated basement
- Area of Conditioned Space: 11577 sq.ft
- Volume of Conditioned Space: 115770 cu.ft
Building Envelope
Wall Assemblies
Insulation: Mineralwool Batts             On Grade External Wall (Plan)
(replace rockwool batts)
Construction: 1.5”x5.5” wood studs @
16” o/c, double wall
Cavity R-Value: 52.84 ft2.F.h/BTU
Framing R-Value: 7.215 ft2.F.h/BTU
Framing Factor: 0%
Overall R-Value: 43.47 ft2.F.h/BTU
Overall U-Value: 0.023 BTU/h °F ft²

                                          Basement Wall (Plan)
Insulation: Mineralwool Batts ( replace
rockwool batts)
Construction: 1.5”x3.5” wood studs @
16” o/c, standard framing
Cavity R-Value: 20.06 ft2.F.h/BTU
Framing R-Value: 9.435 ft2.F.h/BTU
Framing Factor: 13%
Overall R-Value: 16.50 ft2.F.h/BTU
Overall U-Value: 0.060 BTU/h °F ft²
Floor and Ceiling Assemblies
Insulation: Mineralwool Batts
(replace rockwool batts)             Ceiling   Assembly
Construction: Chicago Suspended Ceil-
ing
Cavity R-Value: 33.6 ft2.F.h/BTU
Framing R-Value: -
Framing Factor: 0%
Overall R-Value: 71.4 ft2.F.h/BTU
Overall U-Value: 0.014 BTU/h °F ft²


Insulation: Fibrewool Batts (assump-    Frame Floor Assembly
tion for sound insulation)
Construction: 1.5”x9.5” wood joists @
16” o/c, standard framing
Cavity R-Value: 12.18 ft2.F.h/BTU
Framing R-Value: 14.28 ft2.F.h/BTU
Framing Factor: 13%
Overall R-Value: 21.27 ft2.F.h/BTU
Overall U-Value: 0.047 BTU/h °F ft²
Concerns
•	Moisture control

•	Air tightness

•	Quality (Grade) of construction when using batts for insulation

•	Rockwool thermal performance

•	Insufficient insulation at frame floor (thermal boundary)

•	Insufficient support at ceiling for maintenance
Building Systems
Systems Overview
Components:                              Drawbacks:
Heating:                                 Air to Air Heat Pumps:
Air Source to Air Heat Pumps sized for   Outdoor component and indoor component; siting
2+ units                                 is an issue with space constraints

Cooling:	 	                              Air systems are less efficient than hydronic
Air Source to Air Heat Pumps size for
2+ units                                 More ductwork in unconditioned space:
                                         To meet IECC 2012, requires at least R-6
Back up Heat Source:
Natural Gas Furnace?                     No individual unit control over heating and cooling:
                                         Who gets control? Who gets the odors?
Backup Cooling Source:
Unknown?                                 Solar Hot Water:
                                         80 - 120 gallons typical residential size; may be
Ventilation & IAQ:                       oversized for this demographic; miss out on econo-
Energy Recovery Ventilator               mies of scale of a commercial system; more space

Domestic Hot Water:                      Heating Design Load:	 114.4 kBtu/hr
Solar Hot Water System sized per unit?   Cooling Design Load:	 68.4 kBtu/hr
Proposed Case
Thermal Boundary
First Floor




Longitudinal Section                Second Floor

- Thermal boundry includes first floor,second floor
- The new staircase and entrance lobby are EXCLUDED
- Unconditioned, insulated basement
- Area of Conditioned Space: 10752 sq.ft
- Volume of Conditioned Space: 107520 cu.ft
Building Envelope
On Grade External Wall
Insulation: JM Spiderglass* +                   Plan
Honeywell Closed cell polyurethane
foam **
Construction: 1.5”x3.5” wood studs @
16” o/c, staggered wall, 2” ties
Cavity R-Value: 44.84 ft2.F.h/BTU
Framing R-Value: 7.215 ft2.F.h/BTU
Framing Factor: 0%
Overall R-Value: 43.45 ft2.F.h/BTU
Overall U-Value: 0.022 BTU/h °F ft²

                                                Cavity Section
Improves IAQ - no formaldehyde + Superior
R-Value + Air Barrier + Mold Resisitent +
Adhesive binder prevent settling

Non – Ozone depleting technology
Advantages :
Durability + Moisture Barrier + Air Barrier +
Superior R-Value per inch + Structural
Stability
Ceiling Assembly


Insulation: JM Spiderglass* +
Honeywell Closed cell polyurethane
foam **
Construction: 1.5”x5.5” wood studs @
24” o/c, Advanced Framing
Cavity R-Value: 65.56 ft2.F.h/BTU
Framing R-Value: 5.4 ft2.F.h/BTU
Framing Factor: 9%
Overall R-Value: 66.66 ft2.F.h/BTU
Overall U-Value: 0.015 BTU/h °F ft²
Frame Floor Assembly
Insulation: JM Spiderglass* +             Frame Floor
Honeywell Closed cell polyurethane
foam **
Construction: 1.5”x9.5” wood studs @
16” o/c, Standard Framing
Cavity R-Value: 39.88 ft2.F.h/BTU
Framing R-Value: 9.03 ft2.F.h/BTU
Framing Factor: 13%
Overall R-Value: 33.33 ft2.F.h/BTU
Overall U-Value: 0.030BTU/h °F ft²
                                          Rim and band joist connection
For Rim and Band Joist:

3.5” exposed closed cell spray foam
allowable at rim-joists as per Interna-
tional Residential Code (IRC)

Closed-cell spray foam better than
open-cell spray foam for moisture
control
Basement Assemblies

Insulation: JM Spiderglass* + Honeywell       Section through Wall cavity
Closed cell polyurethane foam **
Construction: 1.5”x3.5” wood studs @ 24”
o/c, staggered wall, 2” ties
Cavity R-Value: 29.56 ft2.F.h/BTU
Framing R-Value: 6.95 ft2.F.h/BTU
Framing Factor: 9%
Overall R-Value: 27 ft2.F.h/BTU
Overall U-Value: 0.037 BTU/h °F ft²




Radon Mitigation
Use of Gravel to allow gas to flow freely under slab itself
Provide vent pipe from roof to gravel to maintain negative pressure under slab
Provide vent pipe from roof to gravel to maintain negative pressure under slab
Windows and Doors
Window Areas – 1361sq.ft
Window to Wall Ratio (whole building)– 0.178
Window to Floor Ratio (whole building) – 0.118
Window area per typical unit - 67.5 sq.ft.
Window orientation – Along the north and south façade. The original windows are divided
into two parts to accommodate for the second floor addition at mezzanine level. The average
window area in each typical unit is 67.5 sq.ft.
SeriousWindows 925 Series (9H pack-
age) - Casement windows have been
selected for the unit windows and pic-
ture windows have been selected for
the rose and round windows on the
north, south and east facades.
Technical Specifications
Window Type	 U-Value	      R-Value	 SHGC	    VT
Casement	         0.16	     6.3	     0.41	   0.53
Picture	          0.12	     8.3	     0.32	   0.41
Cost - ~ 60 sq.ft

Door: Main door of the building is facing east. Door selected for the church is energy star rat-
ed. manufactured by ThermaTru. The door has a u-value of 6.25hr-sq ft-°F/Btu.
Building Systems
Mechanical System
California Loop - closed water loop system
Components:
                                                                                           California Loop Diagram
Heating:                                                                                               Units in Heating Mode

Water Source to Air Heat Pumps                                                                         Units in Cooling Mode




Cooling:	 	                                                                                Expansion Tank

Water Source to Air Heat Pumps

Back up Heat Source:
Natural Gas Boiler                     Evaporative Condenser        Boiler

50% capacity of heating design loads
                                                                             Water Source Heat Pumps


Heat Sink / Backup Cooling Source:
                                                               HP                    HP                            HP
Evaporative Condenser Unit
50% capacity of cooling design loads
                                                               HP                    HP                            HP
Recapturing of Waste Heat/Cooling:
Desuperheater
                                                               HP                     HP                           HP

Ventilation & IAQ:
Energy Recovery Ventilator
California Loop - Precedent Case Study
Sawmill Building
Location:
Lincoln, Nebraska

Climate:	
Heating dominated

Project Type:
Adaptive reuse of historical
masonry structure

Features:
Closed Hydronic System with
Water Loop Heat Pumps and
Zoned controls
                               Architect:
Light shelves                  BHV Studios,
                               Lincoln Nebraska
Low E, operable windoes

                                                  Images Source: WRK, LLC[19]
California Loop
Benefits:                                          Drawbacks:
Economies of Scale for shared system compo-        Mostly for commercial applications
nents (i.e. boiler, ERV, evaporative condenser)
                                                   Potential oversizing of equipment
High Efficiencies and Performance
                                                   Innovative & Unconventional
Hydronic Systems - 1 cubic foot of water
transfers the same amount of heat as over          Requires savvy HVAC engineer
3,000 cubic feet of air [6]
                                                   Potential higher expenses
Limited amount of duct work
                                                   Requires more skilled Operations &
Smaller profile piping for hydronic systems        Maintenance workers

Most system components located within
conditioned space

Individual unit control over heating and cooling

Recapture of Waste Heat and Cooling
Water to Air Closed Loop Heat Pumps - Sizing
Heating Design Load:	 67.6 kBtu/hr
Cooling Design Load:	 47.0 kBtu/hr
Proportional Heating Factor per sq.ft. = Heating Design Load / Conditioned Floor Area
Proportional Cooling Factor per sq.ft. = Cooling Design Load / Conditioned Floor Area

Heating Capacity Needed = Proportional Heating Factor x Floor Area
Cooling Capacity Needed = Proportional Cooling Factor x Floor Area

                             Capacity
                   Area               Heating Capacity Cooling Capacity Pump Capacity
     Zone                    Needed
                  (sq.ft.)             Needed (Btuh)    Needed (Btuh) (tons per unit)
                              (tons)
Typical Unit       530         1.06        3,249            2,259         1/2 tons

Efficiency Unit    370        0.74         2,268           1,577           1/2 tons

Accessible   560              1.12         3,432           2,386           1/2 tons
Unit
Common Area 3,592             7.18        22,016           15,307            3 tons
& Corridors
Subtotal    7,160             14.32       43,866           30,512
Water to Air Heat Pumps - Units
                         Heating             Cooling
                                                      Height Width Depth                              Fuel
 Manufacturer   Model    Capacity            Capacity                    COP EER HSPF GPM Watts
                                                       (in)   (in)  (in)                             Source
                          (Btuh)              (Btuh)
    Trane     GEH 006-02  9700                7500     38     51    43   4.8 12.5 16.4 1.8 600         Elec.

COP = Coefficient of Performance
ratio of energy input to energy output
higher is better

EER = Energy Efficiency Ratio
ratio of output cooling to input electrical power
11.6+ is considered high efficiency

HSPF = Heating Seasonal Performance Factor
higher is better
8+ is considered high efficiency

GPM = Gallons per Minute




                                                                                      Image Source: Trane [7]
Water to Air Heat Pump - Common Area


                                 Heating     Cooling
                                                      Height Width Depth                                 Fuel
 Manufacturer        Model       Capacity    Capacity                    COP EER HSPF GPM Watts
                                                       (in)   (in)  (in)                                Source
                                  (Btuh)      (Btuh)
 American Std.     A1GX036       38,000      34,500    45     37    34   6.1 19.6 20.8 9.0 900           Elec.


COP = Coefficient of Performance
ratio of energy input to energy output
higher is better

EER = Energy Efficiency Ratio
ratio of output cooling to input electrical power
11.6+ is considered high efficiency

HSPF = Heating Seasonal Performance Factor
higher is better
8+ is considered high efficiency

GPM = Gallons per Minute



                                                                              Image Source: American Standard [8]
Back-up Heating & DHW Source - Boiler
Heating Design Load:	 67.6 kBtu/hr
Back up Heating: 	 size for 1/2 of design heating load
				               = 33.8 kBtu/hr
Back up DHW:	      capacity = 18.2 kBtu/hr
                               Heating
                                                     Eae      PE        Ef        Width Height Depth          Fuel
 Manufacturer      Model      Capacity      AFUE
                                                    kwH/yr   watts   (MMBtu/yr)    (in)  (in)   (in)         Source
                              (MBTUH)
                                                                                                            Natural
     Bosch       ZBR 16-3        52         96.1%    382     100       50.0       17.4   33.5       13.9
                                                                                                             Gas



AFUE = Annual Fuel Utilization Efficiency
measure of thermal efficiency
higher is better
90%+ is considered high efficency

Eae = Average Annual Auxillary Electrical Energy
Consumption
lower is better




                                                                                                Image Source: Bosch [9]
Back-up Cooling & Heat Sink - Evaporative Condenser

                                                                       Note: AHRI does not certify commercial
                                                                       evaporative condensers nor does Energy Star


                                 Base Heat             Pump Air Flow Spray
                                             Fan Motor                       Height    Width Depth  Fuel
 Manufacturer       Model        Rejection             Motor  Rate Flow Rate
                                               (HP)                           (in)      (in)  (in) Source
                                  (MBtuh)               (HP) (CFM)   (GPM)
 Baltimore Air
                    VC-10          147         0.5     1/3   2,900     35      79.5     47.5      36       Elec.
      Coil




HP = Horsepower
unit of power
for our goals, lower is better

GPM = Gallons per Minute
measure of volumetric flow

CFM = Cubic feet per Minute
measure of volumetric flow

Has Variable Frequency Drive



                                                                                  Image Source: Baltimore Air Coil [10]
Ventilation System
Energy Recovery Ventilator - Units
                           Number
Typical Unit                 10
# of Persons per unit         1
Conditioned Floor Area    530 sq.ft.
CFM per person               7.5       Required Ventilation Calculation per ASHRAE 62.2-2010
CFM per floor area           5.3       7.5 CFM per person + 1 CFM per 100 sq.ft. of conditioned area
Unit Ventilation (cfm)      12.8
Total Ventilation (cfm)     128        Total Units System CFM required = 176.4 CFM

                           Number      Total Units System Power Cosumed = 157 watts
Efficiency Unit               2
# of Persons per unit         1
Conditioned Floor Area    370 sq.ft.
CFM per person               7.5        Manufacturer Model     Exhaust Air      Ext. Static   Ext. Static
                                                               Transfer Ratio   Pressure (Pa) Pressure
CFM per floor area           3.7
                                                                                              (in wg)
Unit Ventilation (cfm)      11.2        Renewaire      EV200   0.03@50          50            0.2
Total Ventilation (cfm)     22.4        LLC                    Pa/0.2inwg

                           Number
Accessible Unit               2                     Net Air
                                                            Sensible Recovery Total Recover
# of Persons per unit         1                      Flow
                                                               Efficiency       Efficiency
                                                                                            Latent Recovery
Conditioned Floor Area    550 sq.ft.                (CFM)
CFM per person               7.5        Heating      181           78                -           0.62
CFM per floor area           5.5        Cooling      180            -              52               -
Unit Ventilation (cfm)      13.0
Total Ventilation (cfm)     26.0
Energy Recovery Ventilator - Common Area
                                     Number
Common Area                              1
# of Persons per unit                   14
Conditioned Floor Area             3,606 sq.ft.
CFM all persons                        105        Required Ventilation Calculation per ASHRAE 62.2-2010
CFM per floor area                    36.06       7.5 CFM per person + 1 CFM per 100 sq.ft. of conditioned area
Unit Ventilation (cfm)               141.06
Total Ventilation (cfm)              141.06       Common Area CFA = Floors 1 & 2 on same ERV unit

                                                  Total Common Area System CFM required = 141.06 CFM

                                                  Total Units System Power Cosumed = 102 watts

                                                   Manufacturer Model     Exhaust Air      Ext. Static   Ext. Static
                                                                          Transfer Ratio   Pressure (Pa) Pressure
                                                                                                         (in wg)
                                                   Renewaire      EV200   0.02@50          50            0.2
                                                   LLC                    Pa/0.2inwg



                                                               Net Air
                                                                       Sensible Recovery Total Recover
                                                                Flow                                   Latent Recovery
                                                                          Efficiency       Efficiency
                                                               (CFM)
Image Source: Renewaire LLC [11]                   Heating      181           78                -           0.62
                                                   Cooling      180            -              52               -
Renewable Energy
   Generation
Solar PV Array




Module Area 					            = 12.5 square feet
Available Roof Area			       = 1,088 square feet on South roof facade
Number of modules 			        = 75 modules
Total array power output 	   = 15,000 watts or 15.0 kilowatts
Solar PV Generation
     Assumptions:

Ideal PV array tilt:
Latitude + 15 = 55.5

Fixed Tilt

Grid-tied system

Derate Factor:
77%

Electrical Utility:
Duquesne Light
16.7 cents/kWh

Anticipated Annual
Electricity Generation:
15,500 kWh per year
Solar PV System Incentives [3]
Federal Incentives:
Federal Energy Renewable Tax Credit:
30% Tax Credit

State Incentives:
Pennyslvania State Solar Rebate Program:
$1.25/W DC (<=10.00kW) ($12,500.00 or 35% max)

Pennsylvania Public Utilities Commission               Image Source: City of Berkeley [1]
Solar Alternative Energy Credits:
$0.40/kWh - 10 year(s)

Pennsylvania Green Energy Loan Fund
Loans of $100,000 - $2.5 million
Interest rate of 4.5% - 6%

Pennsylvania Energy Devleopment Authority Grant
up to $1 million per project

DCED - High Performancb Buildings Incentives Program
Grants: Lesser of 10% of project costs or $500,000     Image Source: energyselfreliantstates.org [2]
Domestic Hot
Water System
Solar Domestic Hot Water - Collection
        Assumptions:          Minimum Required Flat Plate Solar Collector Area = 276 sq. ft.
                              Panel Sizes = 4 ft. x 10 ft. = 40 sq. ft.
Ideal Solar DHW array tilt:   Rougly 8 panels needed
Latitude = 40.5               Configuration = 4 columns at 4 ft. wide x 2 rows at 10 ft. high
                                        20 ft.
Fixed Tilt

South Roof Facade                                           16 ft.

System Type:
Flat Plate Collector

Gallons to Area Factor:
1 gallon to 1 sq. ft.

Manufacturer:
Solvolex

Model:
Manual Glycol                                               Horizontal Array Configuration
                                                             Image Source: solarhotusa.com [5]
Solar Domestic Hot Water - Storage
        Assumptions:                                              Gallons per day Solar Collector Area
                               Function              # of Type
                                                                     Required            (sq.ft.)
Ideal Solar DHW array tilt:   Units                       14           252                252
Latitude = 40.5               Laundry                      2            24                 24
                              Subtotal                     -           276                276
Fixed Tilt
                                                                  Tank        Tank
                              Manufacturer             Model                             Dia.   Length
Back-up System:                                                  Capacity   Materials
Natural Gas Boiler                                                          stainless
                                AO Smith           HD36-300 300 gallons                  36”     71”
                                                                              steel
System Type:
Indirect Forced Circulation

Water Usage per person:
15 gallons per day

System Losses:
20%



                                Image Source: A.O. Smith [4]
Integrated Building Systems Cartoon
Equipment Location
Basement (unconditioned):
Boiler
Desuperheater
Solar DHW Water Storage Tank

Units (conditioned):
Water Source Heat Pumps

Corridor Plenum (conditioned):
Energy Recovery Ventilators

Steeple (unconditioned):
Evaporative Condenser
(replace existing wood louvers with metal louvers)

South Facade Roof (unconditioned):
Solar Photovoltaic Array
Solar Domestic Hot Water Array

South Facade Spandrel (unconditioned):
Vertical Builidng Integrated Photovoltaics
(held off of spandrel for venting)
Lighting & Appliances
Laundry Area: Clothes Washer & Dryer
                             Clothes Washer
                             Manufacturer:	Ariston
                             Model:		 ARXL129+#
                             Fuel Type:		    Electricty
                             Capacity:		     1.82 cubic feet
                             Energy Use:		   105 kWh/year
                             Water Use:		    3,541 gal/year
                             Features: Low energy & water consumption




Image Source: Ariston [17]


                             Clothes Dryer
                             Manufacturer:	Bosch
                             Model:		        WTV76100US
                             Fuel Type:		    Electricty
                             Capacity:		     3.9 cubic feet
                             Efficiency:		   110 CFM High Air Flow
                             Features: Low energy & stackable


                             *No Energy Star Rating for Dryers


Image Source: Bosch [18]
Units: Range Oven & Lighting
                                      Range Oven
                                      Manufacturer:	 General Electric
                                      Model:		       JAS02SNSS
                                      Fuel Type:		   Electricty
                                      Width:		       24 inches		
                                      Capacity:		    3.0 cubic feet
                                      Breaker Size:	 40 amps
                                      Features: Compact; not oversized

                                      *No Energy Star Rating for Range Ovens




Image Source: General Electric [15]


                                      Diffused LED Lighting
                                      Manufacturer:	ZetaLux
                                      Model:		          ZETA7
                                      Fuel Type:		      Electricty
                                      Watts:		          7- equivalent to 50 watt incandescent		
                                      Color:			cool white
                                      Features: 	 “Elderly report able to read under bluer light for hours 		
                                      		          without eyestrain, compared to severe eyestrain in less 	
Image Source: ZetaLux [16]            		          than 30 minutes with incandescent lighting” [11].
                                      *Requirements don’t allow LED lighting despite higher efficiency
Units: Dishwasher, Refrigerator
                              Manufacturer:	Ariston
                              Model:		 ARXL129+#
                              Fuel Type:		    Electricty
                              Capacity:		     1.82 cubic feet
                              Energy Use:		   105 kWh/year
                              Water Use:		    3,541 gal/year
                              Features: Low energy & water consumption




Image Source: Ariston [14]




                              Manufacturer:	SunFrost
                              Model:		 RF-12
                              Type:			Compact
                              Fuel Type:		    Electricty
                              Capacity:		     10.1 cubic feet
                              Energy Use:		   171 kWh/year
                              Features: Low energy consumption




Image Source: SunFrost [13]
Energy Comparison:
 Benchmark Case
  Proposed Case
Benchmark Energy Balance Spreadsheet

Annual Energy Balance : convert all site energy to kWh, then use Source multipliers to do the same for Source Energy.
                                                Site Energy (include renewable energy consumed)                   Source Energy
Natural gas, oil, propane, biomass, biofuel           MBTUs               MJ             kWh          MBTUs            MJ


Electricity (kWh)
Heating                                                     56,000         4,594           16,408       16,177         15,460
Cooling                                                     12,200         1,001            3,575        3,524          3,368
Lighting & Appliances                                      318,300        26,113           93,262       91,951         87,871
Total Energy Consumed (kWh)                                386,500        31,708          113,245      111,653        106,699

Renewable Energy                                     MBTUs               MJ            kWh            MBTUs           MJ
Produced on site
Imported or derived from on-site processes
Purchased
Total Renewable Energy                                           0              0                 0           0             0
Net Balance in kWh (Renewable Energy Provided-Total Energy Consumed)                    113,245

Conditioned Floor Area = 11,577 sq.ft.        Site EUI                               33.38516023



Net Zero:		 NO
Comments:	 Assumes same appliances and lighting selection as the 		
				 proposed model; higher heating and cooling loads with		
				 out renewable energy generation result in higher Energy 	
				Use Intensity
Proposed Model Energy Balance Spreadsheet
Annual Energy Balance : convert all site energy to kWh, then use Source multipliers to do the same for Source Energy.
                                               Site Energy (include renewable energy consumed)                  Source Energy
Natural gas, oil, propane, biomass, biofuel          MBTUs               MJ             kWh         MBTUs            MJ         kWh

Electricity (kWh)
Heating                                                    42,900             3520       12,570        12,393                     42,297
Cooling                                                    11,600              952        3,399         3,351                     11,437
Lighting & Appliances                                     318,300            26113       93,262        91,951                    313,826
Total Energy Consumed (kWh)                               372,800            30585      109,230       107,695                    367,560

Renewable Energy                                   MBTUs                MJ            kWh           MBTUs           MJ          kWh
Produced on site
Solar PV Array (roof)                                      54,900            4,504        16,086       54,900                    54,128
Solar PV Array (vertical)                                     100               96           343          100                     1,154
Imported or derived from on-site processes
Purchased
Total Renewable Energy                                     55,000            4,600        16,429       55,000                     55,283
Net Balance in kWh (Renewable Energy Provided-Total Energy Consumed)                     92,802                                 312,278

CFA = 10,752 sq.ft.
Site EUI = MBTUs/sq.ft.                                                               29.55725




Net Zero:		 NO
Comments:	 Anticipated Annual Energy Consumption from 	
				 REM Rate Model yields realistic EUI
Eggs

Image Source: iStockPhoto [18]
Vertical Building Integrated PV Spandrel Panel




Image Source: CuttingEdgeNews [12]

Concept:

Building Integrated
Photovoltaics on Spandrel            Estimated Electricity Generation
Panel on South Facade

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Energy-Efficient Retrofit Proposal for St.Mary Church Apartments

  • 1. St. Mary’s Church Apartments Ruchie Kothari Sarah Zeigler 48-752: Zero Energy Housing Image Source: Thoughtful Balance Architects
  • 2. Program Mary Street Apartments is a retrofit project. The original St. Mary’s church building is to be retrofit to accommodate affordable housing for the elderly. The proposed multi-residence housing facility will contain the following facilities: 14 Apartment Units: 2 Efficiency Units ( ~ 370 sq.ft) 10 Typical units ( ~ 530 sq.ft) Typical Unit Plan 2 Accessible Units ( ~ 550 sq.ft) Community Room Washing + Laundry Room Office Rooftop Terrace Accessible Unit Plan
  • 3. Existing Site Conditions Completely shaded North facade Vaulted Ceiling, a detailing challenge! Mezzanine at the window- another insulation detailing challenge! Meeting Passiv Haus standards with a rose window- has it been done before? South Facade, excellent for solar systems
  • 4. Design Objectives Passiv Haus Net Zero Energy Senior Living Affordable Innovative
  • 7. First Floor Longitudinal Section Second Floor - Thermal boundry includes first floor,second floor, new staircase and entrance lobby - Unconditioned, insulated basement - Area of Conditioned Space: 11577 sq.ft - Volume of Conditioned Space: 115770 cu.ft
  • 9. Wall Assemblies Insulation: Mineralwool Batts On Grade External Wall (Plan) (replace rockwool batts) Construction: 1.5”x5.5” wood studs @ 16” o/c, double wall Cavity R-Value: 52.84 ft2.F.h/BTU Framing R-Value: 7.215 ft2.F.h/BTU Framing Factor: 0% Overall R-Value: 43.47 ft2.F.h/BTU Overall U-Value: 0.023 BTU/h °F ft² Basement Wall (Plan) Insulation: Mineralwool Batts ( replace rockwool batts) Construction: 1.5”x3.5” wood studs @ 16” o/c, standard framing Cavity R-Value: 20.06 ft2.F.h/BTU Framing R-Value: 9.435 ft2.F.h/BTU Framing Factor: 13% Overall R-Value: 16.50 ft2.F.h/BTU Overall U-Value: 0.060 BTU/h °F ft²
  • 10. Floor and Ceiling Assemblies Insulation: Mineralwool Batts (replace rockwool batts) Ceiling Assembly Construction: Chicago Suspended Ceil- ing Cavity R-Value: 33.6 ft2.F.h/BTU Framing R-Value: - Framing Factor: 0% Overall R-Value: 71.4 ft2.F.h/BTU Overall U-Value: 0.014 BTU/h °F ft² Insulation: Fibrewool Batts (assump- Frame Floor Assembly tion for sound insulation) Construction: 1.5”x9.5” wood joists @ 16” o/c, standard framing Cavity R-Value: 12.18 ft2.F.h/BTU Framing R-Value: 14.28 ft2.F.h/BTU Framing Factor: 13% Overall R-Value: 21.27 ft2.F.h/BTU Overall U-Value: 0.047 BTU/h °F ft²
  • 11. Concerns • Moisture control • Air tightness • Quality (Grade) of construction when using batts for insulation • Rockwool thermal performance • Insufficient insulation at frame floor (thermal boundary) • Insufficient support at ceiling for maintenance
  • 13. Systems Overview Components: Drawbacks: Heating: Air to Air Heat Pumps: Air Source to Air Heat Pumps sized for Outdoor component and indoor component; siting 2+ units is an issue with space constraints Cooling: Air systems are less efficient than hydronic Air Source to Air Heat Pumps size for 2+ units More ductwork in unconditioned space: To meet IECC 2012, requires at least R-6 Back up Heat Source: Natural Gas Furnace? No individual unit control over heating and cooling: Who gets control? Who gets the odors? Backup Cooling Source: Unknown? Solar Hot Water: 80 - 120 gallons typical residential size; may be Ventilation & IAQ: oversized for this demographic; miss out on econo- Energy Recovery Ventilator mies of scale of a commercial system; more space Domestic Hot Water: Heating Design Load: 114.4 kBtu/hr Solar Hot Water System sized per unit? Cooling Design Load: 68.4 kBtu/hr
  • 16. First Floor Longitudinal Section Second Floor - Thermal boundry includes first floor,second floor - The new staircase and entrance lobby are EXCLUDED - Unconditioned, insulated basement - Area of Conditioned Space: 10752 sq.ft - Volume of Conditioned Space: 107520 cu.ft
  • 18. On Grade External Wall Insulation: JM Spiderglass* + Plan Honeywell Closed cell polyurethane foam ** Construction: 1.5”x3.5” wood studs @ 16” o/c, staggered wall, 2” ties Cavity R-Value: 44.84 ft2.F.h/BTU Framing R-Value: 7.215 ft2.F.h/BTU Framing Factor: 0% Overall R-Value: 43.45 ft2.F.h/BTU Overall U-Value: 0.022 BTU/h °F ft² Cavity Section Improves IAQ - no formaldehyde + Superior R-Value + Air Barrier + Mold Resisitent + Adhesive binder prevent settling Non – Ozone depleting technology Advantages : Durability + Moisture Barrier + Air Barrier + Superior R-Value per inch + Structural Stability
  • 19. Ceiling Assembly Insulation: JM Spiderglass* + Honeywell Closed cell polyurethane foam ** Construction: 1.5”x5.5” wood studs @ 24” o/c, Advanced Framing Cavity R-Value: 65.56 ft2.F.h/BTU Framing R-Value: 5.4 ft2.F.h/BTU Framing Factor: 9% Overall R-Value: 66.66 ft2.F.h/BTU Overall U-Value: 0.015 BTU/h °F ft²
  • 20. Frame Floor Assembly Insulation: JM Spiderglass* + Frame Floor Honeywell Closed cell polyurethane foam ** Construction: 1.5”x9.5” wood studs @ 16” o/c, Standard Framing Cavity R-Value: 39.88 ft2.F.h/BTU Framing R-Value: 9.03 ft2.F.h/BTU Framing Factor: 13% Overall R-Value: 33.33 ft2.F.h/BTU Overall U-Value: 0.030BTU/h °F ft² Rim and band joist connection For Rim and Band Joist: 3.5” exposed closed cell spray foam allowable at rim-joists as per Interna- tional Residential Code (IRC) Closed-cell spray foam better than open-cell spray foam for moisture control
  • 21. Basement Assemblies Insulation: JM Spiderglass* + Honeywell Section through Wall cavity Closed cell polyurethane foam ** Construction: 1.5”x3.5” wood studs @ 24” o/c, staggered wall, 2” ties Cavity R-Value: 29.56 ft2.F.h/BTU Framing R-Value: 6.95 ft2.F.h/BTU Framing Factor: 9% Overall R-Value: 27 ft2.F.h/BTU Overall U-Value: 0.037 BTU/h °F ft² Radon Mitigation Use of Gravel to allow gas to flow freely under slab itself Provide vent pipe from roof to gravel to maintain negative pressure under slab Provide vent pipe from roof to gravel to maintain negative pressure under slab
  • 22. Windows and Doors Window Areas – 1361sq.ft Window to Wall Ratio (whole building)– 0.178 Window to Floor Ratio (whole building) – 0.118 Window area per typical unit - 67.5 sq.ft. Window orientation – Along the north and south façade. The original windows are divided into two parts to accommodate for the second floor addition at mezzanine level. The average window area in each typical unit is 67.5 sq.ft. SeriousWindows 925 Series (9H pack- age) - Casement windows have been selected for the unit windows and pic- ture windows have been selected for the rose and round windows on the north, south and east facades. Technical Specifications Window Type U-Value R-Value SHGC VT Casement 0.16 6.3 0.41 0.53 Picture 0.12 8.3 0.32 0.41 Cost - ~ 60 sq.ft Door: Main door of the building is facing east. Door selected for the church is energy star rat- ed. manufactured by ThermaTru. The door has a u-value of 6.25hr-sq ft-°F/Btu.
  • 25. California Loop - closed water loop system Components: California Loop Diagram Heating: Units in Heating Mode Water Source to Air Heat Pumps Units in Cooling Mode Cooling: Expansion Tank Water Source to Air Heat Pumps Back up Heat Source: Natural Gas Boiler Evaporative Condenser Boiler 50% capacity of heating design loads Water Source Heat Pumps Heat Sink / Backup Cooling Source: HP HP HP Evaporative Condenser Unit 50% capacity of cooling design loads HP HP HP Recapturing of Waste Heat/Cooling: Desuperheater HP HP HP Ventilation & IAQ: Energy Recovery Ventilator
  • 26. California Loop - Precedent Case Study Sawmill Building Location: Lincoln, Nebraska Climate: Heating dominated Project Type: Adaptive reuse of historical masonry structure Features: Closed Hydronic System with Water Loop Heat Pumps and Zoned controls Architect: Light shelves BHV Studios, Lincoln Nebraska Low E, operable windoes Images Source: WRK, LLC[19]
  • 27. California Loop Benefits: Drawbacks: Economies of Scale for shared system compo- Mostly for commercial applications nents (i.e. boiler, ERV, evaporative condenser) Potential oversizing of equipment High Efficiencies and Performance Innovative & Unconventional Hydronic Systems - 1 cubic foot of water transfers the same amount of heat as over Requires savvy HVAC engineer 3,000 cubic feet of air [6] Potential higher expenses Limited amount of duct work Requires more skilled Operations & Smaller profile piping for hydronic systems Maintenance workers Most system components located within conditioned space Individual unit control over heating and cooling Recapture of Waste Heat and Cooling
  • 28. Water to Air Closed Loop Heat Pumps - Sizing Heating Design Load: 67.6 kBtu/hr Cooling Design Load: 47.0 kBtu/hr Proportional Heating Factor per sq.ft. = Heating Design Load / Conditioned Floor Area Proportional Cooling Factor per sq.ft. = Cooling Design Load / Conditioned Floor Area Heating Capacity Needed = Proportional Heating Factor x Floor Area Cooling Capacity Needed = Proportional Cooling Factor x Floor Area Capacity Area Heating Capacity Cooling Capacity Pump Capacity Zone Needed (sq.ft.) Needed (Btuh) Needed (Btuh) (tons per unit) (tons) Typical Unit 530 1.06 3,249 2,259 1/2 tons Efficiency Unit 370 0.74 2,268 1,577 1/2 tons Accessible 560 1.12 3,432 2,386 1/2 tons Unit Common Area 3,592 7.18 22,016 15,307 3 tons & Corridors Subtotal 7,160 14.32 43,866 30,512
  • 29. Water to Air Heat Pumps - Units Heating Cooling Height Width Depth Fuel Manufacturer Model Capacity Capacity COP EER HSPF GPM Watts (in) (in) (in) Source (Btuh) (Btuh) Trane GEH 006-02 9700 7500 38 51 43 4.8 12.5 16.4 1.8 600 Elec. COP = Coefficient of Performance ratio of energy input to energy output higher is better EER = Energy Efficiency Ratio ratio of output cooling to input electrical power 11.6+ is considered high efficiency HSPF = Heating Seasonal Performance Factor higher is better 8+ is considered high efficiency GPM = Gallons per Minute Image Source: Trane [7]
  • 30. Water to Air Heat Pump - Common Area Heating Cooling Height Width Depth Fuel Manufacturer Model Capacity Capacity COP EER HSPF GPM Watts (in) (in) (in) Source (Btuh) (Btuh) American Std. A1GX036 38,000 34,500 45 37 34 6.1 19.6 20.8 9.0 900 Elec. COP = Coefficient of Performance ratio of energy input to energy output higher is better EER = Energy Efficiency Ratio ratio of output cooling to input electrical power 11.6+ is considered high efficiency HSPF = Heating Seasonal Performance Factor higher is better 8+ is considered high efficiency GPM = Gallons per Minute Image Source: American Standard [8]
  • 31. Back-up Heating & DHW Source - Boiler Heating Design Load: 67.6 kBtu/hr Back up Heating: size for 1/2 of design heating load = 33.8 kBtu/hr Back up DHW: capacity = 18.2 kBtu/hr Heating Eae PE Ef Width Height Depth Fuel Manufacturer Model Capacity AFUE kwH/yr watts (MMBtu/yr) (in) (in) (in) Source (MBTUH) Natural Bosch ZBR 16-3 52 96.1% 382 100 50.0 17.4 33.5 13.9 Gas AFUE = Annual Fuel Utilization Efficiency measure of thermal efficiency higher is better 90%+ is considered high efficency Eae = Average Annual Auxillary Electrical Energy Consumption lower is better Image Source: Bosch [9]
  • 32. Back-up Cooling & Heat Sink - Evaporative Condenser Note: AHRI does not certify commercial evaporative condensers nor does Energy Star Base Heat Pump Air Flow Spray Fan Motor Height Width Depth Fuel Manufacturer Model Rejection Motor Rate Flow Rate (HP) (in) (in) (in) Source (MBtuh) (HP) (CFM) (GPM) Baltimore Air VC-10 147 0.5 1/3 2,900 35 79.5 47.5 36 Elec. Coil HP = Horsepower unit of power for our goals, lower is better GPM = Gallons per Minute measure of volumetric flow CFM = Cubic feet per Minute measure of volumetric flow Has Variable Frequency Drive Image Source: Baltimore Air Coil [10]
  • 34. Energy Recovery Ventilator - Units Number Typical Unit 10 # of Persons per unit 1 Conditioned Floor Area 530 sq.ft. CFM per person 7.5 Required Ventilation Calculation per ASHRAE 62.2-2010 CFM per floor area 5.3 7.5 CFM per person + 1 CFM per 100 sq.ft. of conditioned area Unit Ventilation (cfm) 12.8 Total Ventilation (cfm) 128 Total Units System CFM required = 176.4 CFM Number Total Units System Power Cosumed = 157 watts Efficiency Unit 2 # of Persons per unit 1 Conditioned Floor Area 370 sq.ft. CFM per person 7.5 Manufacturer Model Exhaust Air Ext. Static Ext. Static Transfer Ratio Pressure (Pa) Pressure CFM per floor area 3.7 (in wg) Unit Ventilation (cfm) 11.2 Renewaire EV200 0.03@50 50 0.2 Total Ventilation (cfm) 22.4 LLC Pa/0.2inwg Number Accessible Unit 2 Net Air Sensible Recovery Total Recover # of Persons per unit 1 Flow Efficiency Efficiency Latent Recovery Conditioned Floor Area 550 sq.ft. (CFM) CFM per person 7.5 Heating 181 78 - 0.62 CFM per floor area 5.5 Cooling 180 - 52 - Unit Ventilation (cfm) 13.0 Total Ventilation (cfm) 26.0
  • 35. Energy Recovery Ventilator - Common Area Number Common Area 1 # of Persons per unit 14 Conditioned Floor Area 3,606 sq.ft. CFM all persons 105 Required Ventilation Calculation per ASHRAE 62.2-2010 CFM per floor area 36.06 7.5 CFM per person + 1 CFM per 100 sq.ft. of conditioned area Unit Ventilation (cfm) 141.06 Total Ventilation (cfm) 141.06 Common Area CFA = Floors 1 & 2 on same ERV unit Total Common Area System CFM required = 141.06 CFM Total Units System Power Cosumed = 102 watts Manufacturer Model Exhaust Air Ext. Static Ext. Static Transfer Ratio Pressure (Pa) Pressure (in wg) Renewaire EV200 0.02@50 50 0.2 LLC Pa/0.2inwg Net Air Sensible Recovery Total Recover Flow Latent Recovery Efficiency Efficiency (CFM) Image Source: Renewaire LLC [11] Heating 181 78 - 0.62 Cooling 180 - 52 -
  • 36. Renewable Energy Generation
  • 37. Solar PV Array Module Area = 12.5 square feet Available Roof Area = 1,088 square feet on South roof facade Number of modules = 75 modules Total array power output = 15,000 watts or 15.0 kilowatts
  • 38. Solar PV Generation Assumptions: Ideal PV array tilt: Latitude + 15 = 55.5 Fixed Tilt Grid-tied system Derate Factor: 77% Electrical Utility: Duquesne Light 16.7 cents/kWh Anticipated Annual Electricity Generation: 15,500 kWh per year
  • 39. Solar PV System Incentives [3] Federal Incentives: Federal Energy Renewable Tax Credit: 30% Tax Credit State Incentives: Pennyslvania State Solar Rebate Program: $1.25/W DC (<=10.00kW) ($12,500.00 or 35% max) Pennsylvania Public Utilities Commission Image Source: City of Berkeley [1] Solar Alternative Energy Credits: $0.40/kWh - 10 year(s) Pennsylvania Green Energy Loan Fund Loans of $100,000 - $2.5 million Interest rate of 4.5% - 6% Pennsylvania Energy Devleopment Authority Grant up to $1 million per project DCED - High Performancb Buildings Incentives Program Grants: Lesser of 10% of project costs or $500,000 Image Source: energyselfreliantstates.org [2]
  • 41. Solar Domestic Hot Water - Collection Assumptions: Minimum Required Flat Plate Solar Collector Area = 276 sq. ft. Panel Sizes = 4 ft. x 10 ft. = 40 sq. ft. Ideal Solar DHW array tilt: Rougly 8 panels needed Latitude = 40.5 Configuration = 4 columns at 4 ft. wide x 2 rows at 10 ft. high 20 ft. Fixed Tilt South Roof Facade 16 ft. System Type: Flat Plate Collector Gallons to Area Factor: 1 gallon to 1 sq. ft. Manufacturer: Solvolex Model: Manual Glycol Horizontal Array Configuration Image Source: solarhotusa.com [5]
  • 42. Solar Domestic Hot Water - Storage Assumptions: Gallons per day Solar Collector Area Function # of Type Required (sq.ft.) Ideal Solar DHW array tilt: Units 14 252 252 Latitude = 40.5 Laundry 2 24 24 Subtotal - 276 276 Fixed Tilt Tank Tank Manufacturer Model Dia. Length Back-up System: Capacity Materials Natural Gas Boiler stainless AO Smith HD36-300 300 gallons 36” 71” steel System Type: Indirect Forced Circulation Water Usage per person: 15 gallons per day System Losses: 20% Image Source: A.O. Smith [4]
  • 43. Integrated Building Systems Cartoon Equipment Location Basement (unconditioned): Boiler Desuperheater Solar DHW Water Storage Tank Units (conditioned): Water Source Heat Pumps Corridor Plenum (conditioned): Energy Recovery Ventilators Steeple (unconditioned): Evaporative Condenser (replace existing wood louvers with metal louvers) South Facade Roof (unconditioned): Solar Photovoltaic Array Solar Domestic Hot Water Array South Facade Spandrel (unconditioned): Vertical Builidng Integrated Photovoltaics (held off of spandrel for venting)
  • 45. Laundry Area: Clothes Washer & Dryer Clothes Washer Manufacturer: Ariston Model: ARXL129+# Fuel Type: Electricty Capacity: 1.82 cubic feet Energy Use: 105 kWh/year Water Use: 3,541 gal/year Features: Low energy & water consumption Image Source: Ariston [17] Clothes Dryer Manufacturer: Bosch Model: WTV76100US Fuel Type: Electricty Capacity: 3.9 cubic feet Efficiency: 110 CFM High Air Flow Features: Low energy & stackable *No Energy Star Rating for Dryers Image Source: Bosch [18]
  • 46. Units: Range Oven & Lighting Range Oven Manufacturer: General Electric Model: JAS02SNSS Fuel Type: Electricty Width: 24 inches Capacity: 3.0 cubic feet Breaker Size: 40 amps Features: Compact; not oversized *No Energy Star Rating for Range Ovens Image Source: General Electric [15] Diffused LED Lighting Manufacturer: ZetaLux Model: ZETA7 Fuel Type: Electricty Watts: 7- equivalent to 50 watt incandescent Color: cool white Features: “Elderly report able to read under bluer light for hours without eyestrain, compared to severe eyestrain in less Image Source: ZetaLux [16] than 30 minutes with incandescent lighting” [11]. *Requirements don’t allow LED lighting despite higher efficiency
  • 47. Units: Dishwasher, Refrigerator Manufacturer: Ariston Model: ARXL129+# Fuel Type: Electricty Capacity: 1.82 cubic feet Energy Use: 105 kWh/year Water Use: 3,541 gal/year Features: Low energy & water consumption Image Source: Ariston [14] Manufacturer: SunFrost Model: RF-12 Type: Compact Fuel Type: Electricty Capacity: 10.1 cubic feet Energy Use: 171 kWh/year Features: Low energy consumption Image Source: SunFrost [13]
  • 48. Energy Comparison: Benchmark Case Proposed Case
  • 49. Benchmark Energy Balance Spreadsheet Annual Energy Balance : convert all site energy to kWh, then use Source multipliers to do the same for Source Energy. Site Energy (include renewable energy consumed) Source Energy Natural gas, oil, propane, biomass, biofuel MBTUs MJ kWh MBTUs MJ Electricity (kWh) Heating 56,000 4,594 16,408 16,177 15,460 Cooling 12,200 1,001 3,575 3,524 3,368 Lighting & Appliances 318,300 26,113 93,262 91,951 87,871 Total Energy Consumed (kWh) 386,500 31,708 113,245 111,653 106,699 Renewable Energy MBTUs MJ kWh MBTUs MJ Produced on site Imported or derived from on-site processes Purchased Total Renewable Energy 0 0 0 0 0 Net Balance in kWh (Renewable Energy Provided-Total Energy Consumed) 113,245 Conditioned Floor Area = 11,577 sq.ft. Site EUI 33.38516023 Net Zero: NO Comments: Assumes same appliances and lighting selection as the proposed model; higher heating and cooling loads with out renewable energy generation result in higher Energy Use Intensity
  • 50. Proposed Model Energy Balance Spreadsheet Annual Energy Balance : convert all site energy to kWh, then use Source multipliers to do the same for Source Energy. Site Energy (include renewable energy consumed) Source Energy Natural gas, oil, propane, biomass, biofuel MBTUs MJ kWh MBTUs MJ kWh Electricity (kWh) Heating 42,900 3520 12,570 12,393 42,297 Cooling 11,600 952 3,399 3,351 11,437 Lighting & Appliances 318,300 26113 93,262 91,951 313,826 Total Energy Consumed (kWh) 372,800 30585 109,230 107,695 367,560 Renewable Energy MBTUs MJ kWh MBTUs MJ kWh Produced on site Solar PV Array (roof) 54,900 4,504 16,086 54,900 54,128 Solar PV Array (vertical) 100 96 343 100 1,154 Imported or derived from on-site processes Purchased Total Renewable Energy 55,000 4,600 16,429 55,000 55,283 Net Balance in kWh (Renewable Energy Provided-Total Energy Consumed) 92,802 312,278 CFA = 10,752 sq.ft. Site EUI = MBTUs/sq.ft. 29.55725 Net Zero: NO Comments: Anticipated Annual Energy Consumption from REM Rate Model yields realistic EUI
  • 52. Vertical Building Integrated PV Spandrel Panel Image Source: CuttingEdgeNews [12] Concept: Building Integrated Photovoltaics on Spandrel Estimated Electricity Generation Panel on South Facade