Metallurgy Consultant


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Metallurgy Consultant

  1. 1. <ul><li>Please “ Click ” for the next action >>>>>>> </li></ul><ul><li>For Fast Forward </li></ul><ul><li>Please “ hold the Space Key pressed ” >>>>>>> </li></ul>
  2. 2. Providing Cost Effective Technical Solutions for Management Action
  3. 3. <ul><li>New Perspective </li></ul><ul><li>METALLURGY </li></ul><ul><li>A Powerful Tool </li></ul><ul><li>for </li></ul><ul><li>Cost Cutting, Productivity Enhancement </li></ul><ul><li>And </li></ul><ul><li>Quality Improvement </li></ul>
  4. 4. <ul><li>Approved Technical Expert for Quality Management Systems </li></ul><ul><li>and Environment Management Systems by </li></ul><ul><li>TGA Germany </li></ul><ul><li>(German Association for accreditation, Gmbh) </li></ul><ul><li>on behalf and for </li></ul><ul><li>ROYALCERT International, Turkey </li></ul><ul><li> </li></ul>
  5. 5. <ul><li>M ETALLURGICAL C ONSULTING G ROUP - I NDIA </li></ul><ul><li>( Established in 1998 ) </li></ul><ul><li>Mission </li></ul><ul><li>To cater to the needs of </li></ul><ul><li>Forging Shops / Foundries / Heat Treatment Shops / </li></ul><ul><li>Auto & Engineering Industries / Glass Industry </li></ul><ul><li>in India & around the Globe </li></ul><ul><li>to achieve their Goal towards Cost Reduction, </li></ul><ul><li>Quality Improvement & Productivity Enhancement </li></ul>
  6. 6. By the virtue of our decades of experience in Metallurgy & in the Consulting Profession We already have the readymade solutions for your problems & needs
  7. 7. <ul><li>No matter where you are in the world </li></ul><ul><li>The solutions to your problems is </li></ul><ul><li>[email_address] </li></ul><ul><li>[email_address] </li></ul>ONLY A CLICK AWAY
  8. 8. <ul><li>Outsourcing Partner </li></ul><ul><li>Make MCG your strategic Outsourcing Partner </li></ul><ul><li>for all your Metallurgical needs. </li></ul><ul><li>Our experienced team of professionals delivers innovative, </li></ul><ul><li>high quality and cost effective solutions with fast turnaround. </li></ul><ul><li>When you want quality solutions to your Metallurgical needs…. </li></ul><ul><li>MCG can do it !!! </li></ul>
  9. 9. MCG Services for : <ul><li>Casting Industry - Foundry </li></ul><ul><li>Heat Treatment Shops </li></ul><ul><li>Automobile Industry </li></ul><ul><li>Engineering Industry </li></ul><ul><li>Forging Shops </li></ul><ul><li>Steel Mills </li></ul><ul><li>Glass Industry </li></ul><ul><li>Packing Machine Industry </li></ul><ul><li>Home Appliances Industry </li></ul><ul><li>Powder Metallurgy Industry </li></ul><ul><li>Mines & Mineral Process Industry </li></ul><ul><li>Chemical and Petrochemical Industry </li></ul>
  10. 10. We are the Pioneers who have successfully worked and also produced results in Glass Mould Metallurgy – First time in India. This includes writing Glass Mould Material Specifications & Inspection Standards, developing & auditing Casting Suppliers, streamlining Process & Inspection in the foundries, Technology Development thereby reducing casting rejection, increasing the mould cavity polish etc. In the nutshell all these Metallurgical efforts have contributed & produced results towards cost reduction, quality improvement & productivity enhancement in Glass Industry. We have also specially developed the Alloy Cast Iron, S.G.Iron, Chilled Iron, Spray welded Neckrings, Import substitution for the Glass Industry applications. Our Pioneering & Unique Contributions to Indian Glass Industries
  11. 11. <ul><li>International Clients </li></ul><ul><li>Arcelor Mittal, Woodstock, Ontario, Canada </li></ul><ul><li>Renault Agriculture, Velizy, France. </li></ul><ul><li>Alex Grinders Pvt Ltd, USA. </li></ul><ul><li>Pro Flange Ltd, Cambridge, Ontario, Canada </li></ul><ul><li>Domestic Clients </li></ul><ul><li>CLAAS India Ltd, Faridabad, New Delhi </li></ul><ul><li>Crompton Greaves Limited, Mumbai </li></ul><ul><li>Ghatge Patil Industries Ltd, Kolhapur </li></ul><ul><li>Gujarat Glass Pvt Ltd, Mumbai </li></ul><ul><li>Sud Chemie, Cochin, Kerala </li></ul><ul><li>AGI Glaspac, Hyderabad </li></ul><ul><li>Eicher Demm, Thane </li></ul><ul><li>Excel Glasses Ltd, Kerala </li></ul><ul><li>Jayaswals Neco Pvt Ltd, Nagpur </li></ul><ul><li>Highway Industries, Ludhiana, Punjab </li></ul><ul><li>Guru Nanak Automobiles, (GNA), Jalandhar, Punjab </li></ul>
  12. 12. MCG Professionals Each professional of our Firm has hands on experience, vast wealth of knowledge in the field of Metallurgy, Materials Engineering, Materials Testing, Heat Treating, Forging, Sheet Metal, Metallurgical Inspection, Foundry Technology, Technical Evaluation of Suppliers, Failure Analysis, Investigation, Import Substitution, Cost Reduction, nonmoving Inventory Deployment, Problem Solving & Trouble Shooting, Warranty Claims Reduction etc.  They will address all the issues related to Metallurgy in the Industries.
  13. 13. P.P.Kini <ul><li>Mr.P.P.Kini, the Founder President of MCG, holds B.Tech & M.Tech </li></ul><ul><li>degrees from IIT Bombay, the Premier Institute in India, in Metallurgy </li></ul><ul><li>& Materials Technology respectively. </li></ul><ul><li> </li></ul><ul><li>He has more than 25 years of hands on Diversified & Rich Experience </li></ul><ul><li>at The Premier Automobiles Ltd / Fiat India Ltd / PAL - Peugeot Ltd in </li></ul><ul><li>the field of Metallurgy, Materials Engineering, Materials Testing, Heat </li></ul><ul><li>Treating, Forgings, Sheet Metal, Metallurgical Inspection , Foundry </li></ul><ul><li>Technology, Technical Evaluation / Audit of all kinds of Suppliers , Failure </li></ul><ul><li>Analysis, Investigation, Import Substitution, Cost Reduction, Nonmoving </li></ul><ul><li>Inventory Deployment, Problem Solving & Trouble Shooting etc. </li></ul><ul><li>During his tenure, he has held various Responsible Positions at PAL / Fiat </li></ul><ul><li>India including that of Chief Metallurgist . </li></ul><ul><li>He has established MCG in 1998 and since then the Group is professionally </li></ul><ul><li>and successfully managed by catering to the needs of Clients Worldwide to </li></ul><ul><li>their fullest satisfaction. </li></ul>
  14. 14. <ul><li>Mr. P.P.Kini, has been trained at Nissan Motor Company, Japan who are </li></ul><ul><li>the manufacturers of NISSAN cars. He studied their Suppliers such as Kiruyu </li></ul><ul><li>Foundry - Nagoya, Yokohama Forging Plant – Yokohama, Ichi Machine </li></ul><ul><li>Company, Transmission Gear Manufacturers & Heat Treatment Plants in </li></ul><ul><li>Japan in connection with the development of Nickel Free Steels & Hot </li></ul><ul><li>Oil Quenching. He has also traveled to England to visit the companies like </li></ul><ul><li>Lucas Girling, Qualcast Foundries & Their Group Industries, Zephyr Cams, </li></ul><ul><li>Motor Industries Research Association (MIRA) for Developmental Studies in </li></ul><ul><li>Automotive Materials. </li></ul><ul><li>Qualifications </li></ul><ul><li>M. Tech ( Metallurgy ) (1977) : I I T Bombay , India </li></ul><ul><li>B. Tech (Hons) (Metallurgy) (1972) : I I T Bombay , India </li></ul><ul><li>P.G.D.B.M. (1973 ) : Bombay , India </li></ul><ul><li>E – Commerce Program </li></ul><ul><li>( Microsoft Certified ) ( 2000) : SSI – Thane , India </li></ul>
  15. 15. <ul><li>Technical Due Diligence </li></ul><ul><li>Technical Evaluation of Suppliers Viz. Steel Plants, Steel Mills </li></ul><ul><li>Forge Shops, Foundries, Rolling Mills, Materials Testing Laboratories, </li></ul><ul><li>Heat Treatment Shops & Other Component Suppliers </li></ul><ul><li>Technical Audit </li></ul><ul><li>Process Engineering and Process Audit </li></ul><ul><li>Process advise related to new and existing products </li></ul><ul><li>Metallurgical Solutions & Quality control guidance </li></ul>1. Technical Due Diligence Our Products
  16. 16. <ul><li>2. Modernization, upgradation and development </li></ul><ul><li>Steel Mills </li></ul><ul><li>Cast Iron / Steel Foundries </li></ul><ul><li>Nonferrous Foundries (Aluminium, Copper etc) </li></ul><ul><li>Nonferrous Industries </li></ul><ul><li>Forging Shops / Heat Treatment Shops </li></ul><ul><li>Plant & Machinery </li></ul>
  17. 17. <ul><li>Suppliers Technical Evaluation </li></ul><ul><li>Supplier Technical Audit </li></ul><ul><li>QMS Audit </li></ul><ul><li>Process Engineering and Process Audit </li></ul><ul><li>Process advise related to new and existing products </li></ul>3. Supplier Assessment & Process Audit
  18. 18. <ul><li>4. Third Party Inspection </li></ul><ul><li>Metallurgical Inspection of castings, forgings, sheet metals parts etc </li></ul><ul><li>Hardness, mechanical properties, chemical analysis, microstructure, internal / surface defects, grain flow etc. </li></ul><ul><li>Layout Inspection </li></ul><ul><li>Dimensional inspection </li></ul><ul><li>Sampling Inspection </li></ul><ul><li>Ongoing quality monitoring </li></ul><ul><li>Preshipment inspection </li></ul>
  19. 19. <ul><li>5. Cost cutting & Profit Enhancement : Scale prevention due to . </li></ul><ul><li>Application of protective coatings in :- </li></ul><ul><li>Hot Rolling </li></ul><ul><li>Hot Forging </li></ul><ul><li>Heat treatment viz. Normalizing, Annealing etc. </li></ul><ul><li>Anti Nitriding, Anti Carburising </li></ul><ul><li>Refractory Linings </li></ul>
  20. 20. <ul><li>Cost cutting & Quality Improvement due to </li></ul><ul><li>Application of Lubricant in :- </li></ul><ul><li>Hot Forging </li></ul><ul><li>Brass Forging </li></ul><ul><li>Tapping </li></ul>
  21. 21. <ul><li>7. Setting up New Projects </li></ul><ul><li>Foundry Engineering & Technology </li></ul><ul><li>Heat Treatment Plants </li></ul><ul><li>Forging Industries </li></ul><ul><li>Powder Metal Industries </li></ul><ul><li>Metal Injection Molding </li></ul><ul><li>Metallurgical & Chemical Analysis Laboratory </li></ul>
  22. 22. <ul><li>8. Setting up Materials Testing Laboratories </li></ul><ul><li>Setting up Metallurgical Laboratory </li></ul><ul><li>Setting up Physical Testing Laboratory </li></ul><ul><li>Setting up Chemical Analysis (Spectro / Wet ) Laboratory </li></ul><ul><li>Setting up Environmental Testing Laboratory. </li></ul><ul><li>Training of the Laboratory Technicians </li></ul><ul><li>Training of the Laboratory Operators </li></ul>
  23. 23. <ul><li>9. Materials & Process Standardization </li></ul><ul><li>MOC – Material of Construction </li></ul><ul><li>Material & Process Standardisation </li></ul><ul><li>Development of Powder Metal Components for Automobile applications </li></ul><ul><li>Substitution of Auto Components by Powder Metal Components </li></ul><ul><li>Development of Microalloy Steels / Forgings for Automobile Components </li></ul><ul><li>Identify Equivalents between Indian & Foreign Specifications </li></ul><ul><li>Identify or Prepare Material And Process Specifications </li></ul><ul><li>Determine The Right Material For A Component </li></ul><ul><li>Process Control Optimization </li></ul><ul><li>Develop Non-Destructive Testing Procedures </li></ul><ul><li>Select Coatings For Corrosion Or Abrasion Resistance </li></ul><ul><li>Write Specifications And Advise On Product Development. </li></ul><ul><li>Material Characterization, Selection, And Compatibility Assessment </li></ul>
  24. 24. <ul><li>10. Residual Life Assessment – RLA Studies </li></ul><ul><li>A number of compnents in Chemical Plants & Petrochemical Industries are either exposed to a high temperature or to cyclic pressure and thermal loading, especially when starting up and shutting down. Both of these influencing factors limit the service life. </li></ul><ul><li>The assessment of the residual life of components subjected to stress in operation is important for the safety of the plants. </li></ul><ul><li>MCG uses following techniques for carrying out RLA Studies </li></ul><ul><li>Visual Inspection  </li></ul><ul><li>Non-Destructive Examination  </li></ul><ul><li>Liquid Penetrant Inspection  </li></ul><ul><li>Magnetic Particle Inspection  </li></ul><ul><li>Ultrasonic Inspection  </li></ul><ul><li>Eddy Current Inspection </li></ul><ul><li>In-Situ Metallography  </li></ul>
  25. 25. <ul><li>11. In – Situ / Onsite Metallography </li></ul><ul><li>In-Situ / Onsite Metallography Technique is a basically a Non Destructive </li></ul><ul><li>Testing (NDT). </li></ul><ul><li>MCG uses this technique to assess the Residual Life (RLA) of the </li></ul><ul><li>Components exposed to high temperature applications especially in the </li></ul><ul><li>Chemical Plants, Petrochemical Industries etc. </li></ul><ul><li>This technique involves the spot preparation using Mechanical Grinding, </li></ul><ul><li>Electrolytic Polishing, Electrolytic Etching. </li></ul><ul><li>Microscopy is carried out by using portable Microscope. </li></ul>
  26. 26. <ul><li>12. Problem Solving Services </li></ul><ul><li>Colmonoy Spray Welding for Glass Moulds </li></ul><ul><li>Colmonoy Spray Welding for Plungers </li></ul><ul><li>Metal Surface Preparation </li></ul><ul><li>Metal Surface Defects </li></ul><ul><li>Heat Treatment </li></ul><ul><li>Corrosion </li></ul><ul><li>Forgings </li></ul><ul><li>Castings </li></ul><ul><li>Materials Application </li></ul><ul><li>Steel Strips / Sheet Metal </li></ul><ul><li>Projection Welding, Spot Welding, Brazing, Soldering etc </li></ul>
  27. 27. <ul><li>13. Sourcing </li></ul><ul><ul><li>Castings </li></ul></ul><ul><li> Gray Iron Castings, S.G.Iron Castings, Heat Resistant Castings, Chilled </li></ul><ul><li> Castings, Steel Castings </li></ul><ul><ul><li>Forgings </li></ul></ul><ul><li> Aluminium Forgings, Brass Forgings, Bronze Forgings, Carbon & Alloy </li></ul><ul><li> Steel Forgings, Microalloys Forgings </li></ul><ul><ul><li>Powder Metal Components </li></ul></ul><ul><li> Ferrous & Nonferrous for Auto Industries & Engineering Industries </li></ul><ul><ul><li>Ceramic Components </li></ul></ul><ul><li> For Auto Industries, Engineering Industries </li></ul>
  28. 28. <ul><li>Cast Iron & Special Alloy Foundry </li></ul><ul><li>S.G.Iron Foundry </li></ul><ul><li>Special Steel Foundry </li></ul><ul><li>Aluminium & Aluminium Alloy Foundry </li></ul><ul><li>Brass / Bronze Alloy Foundry </li></ul><ul><li>Nonferrous Foundries manufacturing Solders & Misc Alloys </li></ul>14. Foundry Engineering & Technical Services
  29. 29. 15. Investigation & Failure Analysis <ul><li>Warranty Claims Reduction </li></ul><ul><li>Problem Solving & Trouble Shooting </li></ul><ul><li>Proper Diagnosis of the Failures / Problems </li></ul><ul><li>Arriving at the Root Cause & offering Correct Solutions </li></ul>
  30. 30. 16. Heat Treatment & Microstructure Evaluation <ul><li>Designing of new, alternate Cost Effective Heat Treatment Processes </li></ul><ul><li>Knowledge Integrated Solutions to Heat Treatment Process & </li></ul><ul><li>Problems </li></ul><ul><li>Offer Expertise in the areas of Carburising, Induction Hardening, </li></ul><ul><li>Carbontriding, Annealing, Hardening,Tempering, Spheroidised Annealing, Vacuum / Salt Bath Hardening, Solution Treatment </li></ul><ul><li>of Low, Medium and High Carbon and Alloy Steels </li></ul>
  31. 31. 17. Third Party Inspection <ul><li>During the course of Consulting independent and confidential tests are performed at NABL / ISO – 9002 accredidated Laboratories. </li></ul><ul><li>However, to comply with our system & to ensure the reliability of test results, the testing is carried out at our approved Laboratories as per our instructions. The testing operations are supervised & witnessed by our highly experienced professionals. Our professionals also exclusively do the interpretation of the results. </li></ul><ul><li>Supplier audit & finished component audits are performed under our personal guidance, control & involvement in the total professional </li></ul><ul><li>manner & shall be maintained strictly confidential. </li></ul>
  32. 32. Technical Reports <ul><ul><li>State–of–the-Art complete Laboratory Test Reports based on </li></ul></ul><ul><ul><li>Recent published information, supported and documented by </li></ul></ul><ul><ul><li>Photomicrographs  </li></ul></ul>
  33. 33. On the Job Accomplishment <ul><li>Some of the Major Assignments of P.P.Kini at Fiat India Ltd / PAL Peugeot </li></ul><ul><li>Mumbai include :- </li></ul><ul><li>Head of The Materials Testing Laboratories Consisting of Metallurgical </li></ul><ul><li>Laboratory, Chemical Analysis Laboratory, Plastic & Rubber Testing </li></ul><ul><li>Laboratory, Paint Testing Laboratory, Oil & Fuels Testing Laboratory, </li></ul><ul><li>Heat Treatment Inspection Dept, & Metallurgical (Supplies & Heat </li></ul><ul><li>Treatment ) Inspection Dept </li></ul><ul><li>Head of The Heat Treatment Shop Consisting of Gas Carburising, Gas </li></ul><ul><li>Nitriding, Annealing, Hardening, Tempering, Induction Hardening, Induction </li></ul><ul><li>Brazing, Isothermal Annealing, Spheroidised Annealing, Shot Peening Etc </li></ul><ul><li>Head of The Metallurgical & Materials Engineering Functions at Fiat India </li></ul><ul><li>Ltd, Kurla & Pal Peugeot Ltd, Kalyan. </li></ul><ul><li>Head of The Foundry Engineering & Development Department </li></ul>
  34. 34. Credentials <ul><li>Mr. P.P.Kini has been appointed as : </li></ul><ul><ul><li>International Expert Metallurgist on INTOTA Network of Consultants, </li></ul></ul><ul><ul><li>Mineapolis, USA. </li></ul></ul><ul><ul><li>Consultant to Exim Bank of India </li></ul></ul><ul><ul><li>Consultant to Asian Development Bank, Manila, Philippines </li></ul></ul><ul><ul><li>Consultant to African Development Bank, Abidjan, West Africa </li></ul></ul><ul><li>Mr. P.P.Kini is also an External Examiner For M.Tech & B.Tech Degree </li></ul><ul><li>Examinations at I.I.T. Bombay, India. </li></ul>
  35. 35. Technical Conferences <ul><li>Invited Guest Speaker at “ Fastener Expo - 2000 Millennium ” Conference </li></ul><ul><li>at NSE Center, Goregaon, Bombay, November, 6 th 2000. </li></ul><ul><li>Organized a National Seminar on “ New developments in Automotive </li></ul><ul><li>Materials & Processing.” - January , 12 th 1985 </li></ul><ul><li>Presented Paper entitled “ Automotive Materials ” at Institute Of Engineers, </li></ul><ul><li>Dec 1983 </li></ul><ul><li>Presented Paper entitled “ Powder Metallurgy Applications In Automobile </li></ul><ul><li>Industries ” at Powder Metallurgy Conference at Pune, Dec 1978 </li></ul><ul><li>Presented a Paper entitled “ Spheroidisation Of Irregularly Shaped Metal </li></ul><ul><li>Powders “ at Powder Metallurgy Conference at New Delhi, Dec 1977 </li></ul>
  36. 36. Membership of Professional Bodies <ul><li>Life Member of Indian Institute of Metals Calcutta, India </li></ul><ul><li>Executive Council Member of IIM, Mumbai Chapter, India </li></ul><ul><li>Life Member of Indian Nuclear Society, Anushakti Nagar, Mumbai, </li></ul><ul><li>India </li></ul><ul><li>Life Member of Powder Metallurgy Association of India Hyderabad, </li></ul><ul><li>India </li></ul><ul><li>National Governing Council Member of PMAI, Hyderabad, India </li></ul>
  37. 37. <ul><ul><li>We are proud to have been </li></ul></ul><ul><ul><li>A - KEY CONTRIBUTOR </li></ul></ul><ul><ul><li>in our </li></ul></ul><ul><ul><li>Customers’ success stories </li></ul></ul>
  38. 38. “ Our experience of past & the vision for future ” can help you to enhance the value of “ your products and services ” - URL - 1. 2.