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1




 Technology Innovation for Reefer Trucks
                          and
              Last mile distribution




                    Devendra Jain
                    Director & Innovator




PLUSSPLUSS®
     ®                                          www.pluss.co.in
                                           www.pluss.co.in
This Presentation
2




     Bottlenecks in cold chain
     Innovation to close the gaps
     Examples and future opportunities




      PLUSS®                             www.pluss.co.in
Bottlenecks in cold chain
3




           Source: Cold Chains: The Essential Infrastructure, News desk http://logisticsweek.com , 2012




      PLUSS®                                                                               www.pluss.co.in
Bottlenecks in cold chain
4



            Different Products require
         different temperature conditions

          • Insulation
          • cooling unit



            Capacity utilization in Indian
             cold chain sector 30 – 75 %

      PLUSS®                        www.pluss.co.in
Bottlenecks in cold chain
5




        Limitations in last mile distribution
                                                      • Roads
                                                      • fragmented cold storage
                                                      • Small volumes


       Vaccines, cold foods less in tier 3-4
       regions (30% unpenetrated market)
       Source: Transforming Indias Vaccine market, Mckinsey report, 2012




      PLUSS®                                                               www.pluss.co.in
Bottlenecks in cold chain
6




      New Technologies.

      - - Limited Dissemination and Adoption.




      PLUSS®                       www.pluss.co.in
Pluss PCM: The range
7




                            Micro-
                         encapsulated
                             PCM



              Hydrated                  Organic
                salts                    PCMs


                            Form
                           stable
                           PCMs


     PLUSS®                                 www.pluss.co.in
Innovations to close the gaps - PCMs
8




     Temperatures maintained without external source.
     -37°C to +89°C .
      37°      +89°
      Back-up for temp. critical applications.
     upto 72 hours.
     Reduces energy consumption, noise and emissions.
     Uses off peak electricity.
     Increases Payload.
     No cooling equipment, doubles as insulation too.


      PLUSS®                           www.pluss.co.in
How
 9


Phase change materials (PCM) encapsulated in HDPE profiles

                                                               Charged Offline



                                                               Easily loaded
                                                             before transport



                                                                Truck can be used
                                                             for different
                                                             commodities by
                                                             replacing the PCM.
Vehicle:TATA ace trucks, Product: Danone yogurt



                 PLUSS®                                www.pluss.co.in
How
 10




Vehicle:TATA ace trucks, Product: Dominos Pizza



                  PLUSS®                          www.pluss.co.in
How
11




      PLUSS®   www.pluss.co.in
How
12




      PLUSS®   www.pluss.co.in
13




          Thank You
              For your attention




     PLUSS®                        www.pluss.co.in
Pluss's Offerings
14


What are PCMs ?
     Materials that can store large amount of heat energy in the form of latent
     heat
     Release/absorption of heat at almost constant temperature
     Also called Passive cooling materials.

     Heat Absorption / Release process repeatable over a substantial number
     of cycles (~ 3000 or more)




         PLUSS®                                             www.pluss.co.in
PCM Characteristics
15




     □ Very high Latent Heat Capacity
     □ Tailorable for specific
                                           250
       temperature requirements
                                           200
     □ Easy handling; can be filled in a
                                           150
       variety of encapsulations
                                           100
     □ Cheap & very stable over long
                                           50
       durations
                                            0
     □ Repeatable phase change cycles            Stone       Plastic   Wood       Water    PCM

     □ Low / No flammability
     □ Non Toxic and Non combustible                          For      T = 15 K

                                                         PCM’s Latent heat = 225 kJ / kg



         PLUSS®                                                     www.pluss.co.in
16
     PCM: Polymer Encapsulations

                        HDPE Bottles (via blow
                        moulding)
                             Cold – Transportation
                             Cold - Storage



      HDPE / PP Balls (via blow
      moulding)
           Boilers                                                        Multilayered Pouches (via film
           Chillers                                                       sealing)
           Solar water heaters
                                                                               False ceilings
                                                                               Ice boxes
                                                                               Pharmaceutical transport
                             HDPE Profiles (made via extrusion)
                                  Buildings (Residential/ & Commercial)
                                  Telecommunication shelters

         PLUSS®                                                            www.pluss.co.in

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Pluss pcm-cold chain-last mile

  • 1. 1 Technology Innovation for Reefer Trucks and Last mile distribution Devendra Jain Director & Innovator PLUSSPLUSS® ® www.pluss.co.in www.pluss.co.in
  • 2. This Presentation 2 Bottlenecks in cold chain Innovation to close the gaps Examples and future opportunities PLUSS® www.pluss.co.in
  • 3. Bottlenecks in cold chain 3 Source: Cold Chains: The Essential Infrastructure, News desk http://logisticsweek.com , 2012 PLUSS® www.pluss.co.in
  • 4. Bottlenecks in cold chain 4 Different Products require different temperature conditions • Insulation • cooling unit Capacity utilization in Indian cold chain sector 30 – 75 % PLUSS® www.pluss.co.in
  • 5. Bottlenecks in cold chain 5 Limitations in last mile distribution • Roads • fragmented cold storage • Small volumes Vaccines, cold foods less in tier 3-4 regions (30% unpenetrated market) Source: Transforming Indias Vaccine market, Mckinsey report, 2012 PLUSS® www.pluss.co.in
  • 6. Bottlenecks in cold chain 6 New Technologies. - - Limited Dissemination and Adoption. PLUSS® www.pluss.co.in
  • 7. Pluss PCM: The range 7 Micro- encapsulated PCM Hydrated Organic salts PCMs Form stable PCMs PLUSS® www.pluss.co.in
  • 8. Innovations to close the gaps - PCMs 8 Temperatures maintained without external source. -37°C to +89°C . 37° +89° Back-up for temp. critical applications. upto 72 hours. Reduces energy consumption, noise and emissions. Uses off peak electricity. Increases Payload. No cooling equipment, doubles as insulation too. PLUSS® www.pluss.co.in
  • 9. How 9 Phase change materials (PCM) encapsulated in HDPE profiles Charged Offline Easily loaded before transport Truck can be used for different commodities by replacing the PCM. Vehicle:TATA ace trucks, Product: Danone yogurt PLUSS® www.pluss.co.in
  • 10. How 10 Vehicle:TATA ace trucks, Product: Dominos Pizza PLUSS® www.pluss.co.in
  • 11. How 11 PLUSS® www.pluss.co.in
  • 12. How 12 PLUSS® www.pluss.co.in
  • 13. 13 Thank You For your attention PLUSS® www.pluss.co.in
  • 14. Pluss's Offerings 14 What are PCMs ? Materials that can store large amount of heat energy in the form of latent heat Release/absorption of heat at almost constant temperature Also called Passive cooling materials. Heat Absorption / Release process repeatable over a substantial number of cycles (~ 3000 or more) PLUSS® www.pluss.co.in
  • 15. PCM Characteristics 15 □ Very high Latent Heat Capacity □ Tailorable for specific 250 temperature requirements 200 □ Easy handling; can be filled in a 150 variety of encapsulations 100 □ Cheap & very stable over long 50 durations 0 □ Repeatable phase change cycles Stone Plastic Wood Water PCM □ Low / No flammability □ Non Toxic and Non combustible For T = 15 K PCM’s Latent heat = 225 kJ / kg PLUSS® www.pluss.co.in
  • 16. 16 PCM: Polymer Encapsulations HDPE Bottles (via blow moulding) Cold – Transportation Cold - Storage HDPE / PP Balls (via blow moulding) Boilers Multilayered Pouches (via film Chillers sealing) Solar water heaters False ceilings Ice boxes Pharmaceutical transport HDPE Profiles (made via extrusion) Buildings (Residential/ & Commercial) Telecommunication shelters PLUSS® www.pluss.co.in