Ptv site profile and capabilities   aug2012
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Description of the site (TPV stand ofr Plo Tecnologico of Vimercate) and its' technology partner SEM

Description of the site (TPV stand ofr Plo Tecnologico of Vimercate) and its' technology partner SEM

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Ptv site profile and capabilities   aug2012 Ptv site profile and capabilities aug2012 Presentation Transcript

  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Vimercate Technology Park August 2012sustainable business 21/08/2012 SEM confidential 1
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Site opening..... 1964....sustainable business 21/08/2012 SEM confidential 2
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Site developed view early ’90ssustainable business 21/08/2012 SEM confidential 3 View slide
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Site as todaysustainable business 21/08/2012 SEM confidential 4 View slide
  • fromtechnology to from technology to service value chainexcellence services for our Heritage and hystorical roadmap SEM & BAMES (site lanlord)customers are the heritage resulting from IBM and 11 Celestica dismissions consolidated into Bartolini 20 technology service group WIRELESS AFTER MARKET SERVICES 6 TELECOM PRODUCTS PHOTONICS 2 00 OPTICAL CARD 0 DIRECT CHIP ATTACHMENT MCM-L 2 00 BALL GRID ARRAY CMOS 390 ERM LABORATORY RS/6000 (1989) AS/400 (1988) PRINTERS (1988) LOGIC& MEM MODLS (1987) SMT CARDS (1986) HARD FILES (1980) DISPLAYS (1977) PTH CARDS (1976) 53XX SYSTEMS (1974) FLEXIBLE FILES (1972) 4 196 /3 SYSTEMS (1970)sustainable business 360 / 20 (1966) I/Os CARDS (1964) 21/08/2012 SEM confidential 5
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Site main data 265.000 mq green field for new buildingssustainable business 21/08/2012 SEM confidential 6
  • fromtechnology to from technology to service value chainexcellence services Material Distribution for ourcustomers Site main buildings Center & Warehouse (15K sqm) • BORGHI Italia Multipurpose • 12 meters height Buildings (3x3K sqm) • Offices with furniture available • Ground floor for mfg • B15 with basement Manufacturing Building (20K sm) • Dock • After market • Design offices Office Building Technolgy Building (24K sqm) • Small companies (12K sqm)sustainable • GESTLabs • Offices with furniture business • Ground floor former DP • Clean Room • EMS center IBM • SEM4G Labs • Basement & mezzanine 21/08/2012 SEM confidential 7
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Site strategic master plan evolutionsustainable business 21/08/2012 SEM confidential 8
  • fromtechnology to from technology to service value chainexcellence services for our Strategically locatedcustomers The new motorway “Pedemontana” will easy access and connections to the main technology areas on the north of Italy)sustainable business At the end of the work connect 5 provinces (Bergamo, Monza e Brianza, Milano, Como, Varese), in an area inhabited by about 4 million people, where more than 300,000 businesses operate, which express the 10% of national GDP 21/08/2012 SEM confidential 9
  • fromtechnology to from technology to service value chainexcellence services for our Pedemontana route master plancustomers The new motorway “Pedemontana” will easy access and connections to the main technology areas on the noth of Italy)sustainable business At the end of the work connect 5 provinces (Bergamo, Monza e Brianza, Milano, Como, Varese), in an area inhabited by about 4 million people, where more than 300,000 businesses operate, which express the 10% of national GDP 21/08/2012 SEM confidential 10
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Facilities available 132KV Power Distribution Station (2 lines) 2 transformers 16MVA from 132Kv to 15Kv MT distribution at 15Kv lines (redundant) to each building 5 water wells (Total Cap 800 m3/h) sprinkler system fire protections system firefighting equipments emergency lights system eir conditioning cooled water ( 7°C) DI water oilfree compressed air vacuum nitrogen waste water treatment security, access control, site protectionsustainable clean rooms ISO 14644-1/FS209 (Classe 5/100, Classe 7/10.000) business 21/08/2012 SEM confidential 11
  • fromtechnology to from technology to service value chainexcellence services for ourcustomerssustainable business 21/08/2012 SEM confidential 12
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers On Site available Services Shuttles from Site to Underground and Railway stations Large Parking area Entrance check and guard Reception Data and voice services Fitting up (offices, labs, warehouse) Buildings and equipment maintenance Cleaning and waste disposal Cafeteria Vending Meeting rooms Cash dispenser and 2 bank branches Mail service First Aid General procurement service Material Laboratories for Chemical, Metallurgical, Surface Analysis, Shock and Vibration, Metrical analysis Server farm e ICT Help Desk (24 hrs)sustainable business 21/08/2012 SEM confidential 13
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Value chain Complete Value Chain: EMS & Customer Service Strong competencies : Electronic Technology Complete E2E offering: From Design to After-Market Services Wide product set: IT, Telecom, Industrial, Optical and RF. Unique: - Logistics Capabilities, Worldwide Delivery and Fulfillment Services - Material Supply Chain Management Customer Focused Organization and Competitive Execution Sustained and proven Customer Satisfaction OEMs Product Full Packaging After Proto- Product Failure and their OEMs Design typing Assembly system Assurance & Market and test Assembly Analysis Distribution Services customerssustainable business Supply Chain Management 21/08/2012 SEM confidential 14
  • fromtechnology to from technology to service value chainexcellence services Product Design & Service Company for ourcustomers Test House DFT analysis Telecom & RF Test process design Applications Functional test development ICT fixture development Design Services New Product Design & Bring up Product Cost Reduction M2M Applications Layout Design Signal Integrity simulation RF simulation Firmware development Laboratory Services Manufacturing Services Chemical analysis Lean and six sigma culture Construction analysis RoHS compliance capabilities SEM analysissustainable Repair and field return management Shock & Vibration tests Photovoltaic business Work in Process Management Product qualification support Manufacturing Cycle Time Applications Management Receiving, stock, distribution 21/08/2012 SEM confidential 15
  • fromtechnology to from technology to service value chainexcellence services for our Integrated servicescustomers > Design Services New Product Design & Bring up Product Cost Reduction Layout Design Signal Integrity, RF simulation Firmware development > Test Solution Development DFT (Design for Testability) analysis Test process -Tester design Functional test development > Laboratory Services Failure/Construction Analysis Chemical analysis Shock/Vibration/Reliability testssustainable business > Manufacturing & After Market Services 21/08/2012 SEM confidential 16
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Life cycle SEM EMS services model and our focus areas Low volumes High mix technology BTO Technology and product qualification ODM Post manufacturing design EOL support servicessustainable business is a fully owned company controlled by SEM to provide material laboratiorries scientific services. GESTLabs is an IPC partner for training and certification troughout Italy 21/08/2012 SEM confidential 17
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers SEM is located in Vimercate and is the former IBM manufacturing in Italy which become Celestica in 2006; it started in 2006 to focus on technology service from ODM to EOL into the EMS business. Roadmaps and technology development had a large involvement of Vimercate site in Europe leveraging capabilities both from engineerting and material laboratiories which are now serving the electronic market with such a knowledge base. SEM strategy is to follow customer demand and requirements, beside the law and European regulations serving also several market segments to leverage also mixed technologies capabilities. SEM do have a total of 8 SMT lines in Vimercate (Italy) 5 SMT lines are dedicated to legacy SnPb/MSA assembly able to support on a “just in time” BTO demand on very low high mix volumes orders 3 SMT lines are dedicated to RoHS productssustainable SMT lines are complemented with 3 Double Waves soldering tools (2 dedicated to SnPb/MSA asm business and 1 dedicated to RoHS product (SAC 305 alloy)) 21/08/2012 SEM confidential 18
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers SEM capabilities Sn/Pb & Mixed technologies Water Soluble ALPHA METAL WS 613 process ASM & rework No clean INDIUM EN 92J process ASM & rework 52 mm CCGA 2500 I/Os Thick boards, 140 mils thick ,aspect ratio 14:1 Polymide board Press fit connector, VHDM Area array Connectors POP, Package on Package Multi Raws QFN (0.5mm pitch) CSP,µBGA,FCA, 0201 ASM & RWK CBGA reballing PCB deep Delete CSP BGA uderfill & corner bonding Conformal Coatingsustainable Clean Room for LGA asm & RWK business Laser devices asm Fiber splicing & pigtail 21/08/2012 SEM confidential 19
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Design services Hardware design (digital, analog, FPGA and RF) Software development Layout design services Signal integrity simulation RF simulation Thermal modeling & Simulation Mechanical design Existing product redesign (redesign, cost reduction, end-of-life support, RoHS compliance) New product design (full service based on customer specification)sustainable business 21/08/2012 SEM confidential 20
  • fromtechnology to from technology to service value chainexcellence services for our Test Solutions Servicescustomers Structural test DFT analysis AOI AXI In-Circuit Test Flying Probe Boundary scan (Goepel) Functional test Test Specification creation from Product Specification Tester development based on Test Specification Software development (from equipment drivers up to test sequencer) Dedicate routines development (i.e. custom reports, dB, data collection) Hardware development (included complex interface cards development & build) Corner management (voltages and temperature variation) Automatic product data initialization and verification Mechanical development for fixturingsustainable Full installation and release business 21/08/2012 SEM confidential 21
  • fromtechnology to from technology to service value chainexcellence Green Electronics Services Test Laboratories services is a fully owned company controlled by SEM to provide material laboratiorries scientific services. for our GESTLabs is an IPC partner for training and certification troughout Italycustomers Material Science Laboratory capabilities Failure & Materials Analysis PCB characterization services Surface Analysis Chemical Analysis Environmental Analysis (ie Asbestos) RoHS Directive : Product characterization services Dimensional Analysis Statistical Analysis of Product Design, Process & Reliability Reliability Analysis (Material , Process & Products) Strain Gage analysis Mechanical stress –Shock &Vibration Consultancy Services (technology-process-quality system-laser etc) Advance packaging servicessustainable Rework & repair processes for Microelectronics business IPC Education and training 21/08/2012 SEM confidential 22
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers SEM capabilities Pb free No clean Alpha OM350,Water soluble Alpha WS820 solder paste alloy SAC 305 SAC 305 Wave solder alloy Solder Pot rework, SN100 (low Cu dissolution) PBGA,CSP,µBGA 0.5mm pitch ASM/RWK and reballing processes OPTO-ELECTRONIC devices ASM & RWK on PB free process Rigid Flex & Flex substrates Conformal coating for tin wisker mitigation PCB laminates for power applications (power pallet) Process Qualification done for: Celestica/Nokia/Nortel/Telit/ALU/Radvison & proprietary Products. Development support for CISCO Systems on high performance PCB (PBGA up to 50 mm and capped vias) New package type POP,mrQFN qualified forsustainable ST Microelectronic on multiple surface finishing (Immersion Sn, Immersion Ag,OSP,NiAu) business 21/08/2012 SEM confidential 23
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers We do have a mission to serve our Customers for the “life cycle” from NPI to the EOL as per our strategy model. For this purpose SEM do have a dedicated organizations to support legacy products cards and tecnologies also for field requirements for repair, reuse and rework, granting reliable certified spare parts process. Most of them are requiring several differnt technologies and materials and for this purpose we do have dedicate tools and manufacturing lines with dedicated skilled operators, technicians and quality engineers and shop floor control systems for process control and traceability. Our GESTLabs, assures quality control on materials, components and processes with dedicated highly sofisticated equipment, close to the manufacturing area. We also provide technology repair services for components reuse throughout qualified reballing process. We offer this unique service to all of our in the market.sustainable business Comptia A+ Service Center 21/08/2012 SEM confidential 24
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers After Market Full Customer Service Technology Repair: Intel Base, RF, Power, Server, Commodities Whole Unit Repair: Repair & Return, Advance Exchange, Warranty & OOW Field Service: Service Network Management, Field Support “Re” Services: Refurbish – Remanufacturing – Reclaim – Salvage Fulfillment: Customization, Preload Professional Services: SCM Operations, Repair Process Development Analysissustainable business 21/08/2012 SEM confidential 25
  • fromtechnology to from technology to service value chainexcellence services for our Manufacturing Supply Chaincustomerssustainable business 21/08/2012 SEM confidential 26
  • fromtechnology to from technology to service value chainexcellence services for our SEMcustomers Piani “Prodotti e Soluzioni” SEM Energy - accessori elettronici per gestione e monitoragggio parchi solari - sistemi conversione (inverters) - protocolli gestionali - integrazione e gestione soluzioni Smart Grid SEM Networks - supporto banda-larga e ultra banda larga (Wimax) - sistemi di comunicazione “Machine to Machine (M2M)” - piattaforme SW “opensource” (ZigBee-TCIP) (focalizzazione sistemi di telemetria energy meter e gas meter) SEM Information Technology - sviluppo sistemi per la crittografia FIPS4 - sistemi supercomputing (HPC) cluster “CC-NUMA” (Cache Coherent - Non Uniform Memory Access)sustainable business 21/08/2012 SEM confidential 27
  • fromtechnology to from technology to service value chainexcellence services Product development (Telecom wireless) for ourcustomers WiMAX Full Outdoor Compact Base Station Missione di SEM Progettare apparecchiature di ICE3 trasmissione radio per il settore delle telecomunicazioni Sviluppo in partnership con Runcom che è pioniere mondiale della OFDMA (Orthogonal Frequency Division Multiple Access) che ha sviluppato il chip-set per la BTS Tipologia prodotti Applicazioni banda larga. La prima Base station realizzata da SEM nella banda 3.4GHz – 3.6GHz ha ottenuto il riconoscimento Eureka 2009. Saranno sviluppate le BTS in diverse frequenze 2,3,2,7GHz e 3,6-3,8 GHZ.sustainable business Product awarded with EUREKA 2009 Label 21/08/2012 SEM confidential 28
  • fromtechnology to from technology to service value chainexcellence services for our Product developmentcustomers Telecom Application Experience GSM/GPRS Tracking Transponders, UMTS base station Radio link from 1.5GHz up to 38GHz for point to point and point to multi point application Products developed in the ISM 902-928MHz bands and 2.4-2.5GHz WLAN Access Points 802.11b compliant and POE compliant WIMAX Radio Remote Head WIMAX Base stations and CPE modules under developmentsustainable business 21/08/2012 SEM confidential 29
  • fromtechnology to from technology to service value chainexcellence services for ourcustomers Design & product development RF Products Experience RF LAN network cards and access points 802.11 a/b/g Transceivers Cable Modem cards and system (<900MHz) RF Amplifiers for Base Stations 820MHz-920MHz 1.8/1.9GHz, 2.1 – 2.17GHz, 3.3GHz – 3.8GHz GSM,EDGE,CDMA,WCDMA,WIMAX RF Pre-Amplifiers (CDMA, GSM, EDGE, WIMAX) RF CDPD/AMPS/Ardis radio modules (800-900MHz)* RF ID Tags (433 MHz)* Remote Metering (900MHz, FHSS)* Radio Base Station TX (CDMA) Antennas (27MHz,900MHz,1.5GHz, 2.4GHz)sustainable Vehicle Locator (960MHz, QPSK/FSK Spread spectrum) business Opto-RF Rx/Tx Modules (870MHz, Broadband) 21/08/2012 SEM confidential 30
  • fromtechnology to from technology to service value chainexcellence services Product development (Energy) for ourcustomers SPIM Solar PV module integrated management Spim trasforma il modulo fotovoltaico in un nodo intelligente di una rete wireless in grado di comunicare con un Supervisore da remoto. 1. Controlla il singolo modulo fotovoltaico 2. Controlla la singola “sub array” 3. Trasmette senza connessioni fisiche; è wireless 4. Integra I sistemi standard di monitoraggiosustainable business 21/08/2012 SEM confidential 31
  • fromtechnology to from technology to service value chainexcellence services Product development (Energy) for ourcustomers Electronic devices for photovoltaic (inverters) The inverter BreVA is the ideal solution for connection to the electricity grid of small photovoltaic systems Grazie alla sua versatilità può MPPT gestito da microP, no DSP.(Chip set STM) essere utilizzato con tutti i tipi di Transformerless moduli in silicio policristallino Protezione contro l’inversione di polarità Uscita sinusoidale (True sine wave) presenti sul mercato Protezione “Anti islanding” Efficienza massima 95% Efficienza Euro 94% Le sue caratteristiche di protezione Fattore di potenza unitario consentono facile installazione in Sincronizzazione in frequenza automatica Distorsione armonica totale (THD) < 5% ogni tipo di ambiente. Display LCD frontale Connettori MC4, altri su richiesta Suite software per il controllo e lanalisi dei dati La tecnologia di raffreddamento per Accessibilità dati via interfaccia RS485 Di facile installazionesustainable convezione naturale, riduce al Dimensioni: 485X494X200 mm business minimo gli interventi di Peso: 22Kg IP 65 manutenzione. Garanzia 5 Anni 21/08/2012 SEM confidential 32
  • fromtechnology to from technology to service value chainexcellence services for our Product development (Telecom wireless)customers M2M (Machine To Machine) Wireless Application Ghostway: intelligent tracker based on GPS/GSM/GPRS Technologysustainable business 21/08/2012 SEM confidential 33
  • fromtechnology to from technology to service value chainexcellence services for our “Products and Solutions”customers SEM - Information Technology SEM Infomation technology The development workshop of SEM plays for more than 15 years, a unique role in collaboration and IBM in the design of systems for data encryption FIPS standard 4. Studies are in progress, or development of systems for energy-efficient supercomputers.sustainable business 21/08/2012 SEM confidential 34
  • fromtechnology to from technology to service value chainexcellence services for our Design Test Proto Mfg Repaircustomers IT Telco Industrial Automotive Medicalsustainable business 21/08/2012 SEM confidential 35