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Battery Operated Cycle Rickshaws




                Modular Machines offer the Battery Operated Rickshaw
  The Ultimate in Low Cost Short Haul Transport Vehicle.
  The power assist mode dramatically reduces the Operator Fatigue.

  Use it for trip to the market, to the station, to the lake, as a school van, and
  as a grocery delivery vehicle.

  The Rickshaw is built on rigid chassis, and on big tyres - it has a better speed
  to stabily ratio, and a larger capacity for a smooth ride.

  The driver fatigue is reduced dramatically.

  Clear the roads from pollution at the earliest.

  You will enjoy the ride.


                                                             Manufactured by:
                                                   Modular Machines,
                16/2, Karkhana Bagh, Mathura Road, Faridabad 121002, India
                email: avbhatnagar@yahoo.com, alok@modularmachines.co.in,
                             phone: +91 9810829404, +91 129 2227079
                                                   fax : +91 129 2227079
                                   (We are ISO 9001-2000 certified company)
                                   please visit : www.modularmachines.co.in
Front Wheel
    Suspension
    - engineered to
    perfection




Comortable
seats and
safety




Hood provides
full protection
from sun, rain,
and winds                             Central Solar
                            y is
Chassis is well       Batter          Charging can
                             o
engineered and        easy t          be provided-
can be used for        swap           please ask
other applica-                        for details.
tions- advertise-
                    AVAILABLE IN
ments, goods        LUXURY AND
delivery, school    REGULAR
cart
                    VERSIONS

                   rt is
          Each pa
          design  ed and
           tried by
                    test
           using la ods
            CAD m  eth



         Front Whee                                T: des     t
                    l                                      sa
         Drive and th                            EN   i
                      e                       EM prov rface -
                                            IS w
        Pedal Drive                      RT    a     su    as
                                      VE cksh nent ms, p
        are the                    AD Ri       mi el ri
                                       e
        perfect                     Th e pro whe er,
                                        g
        match                        lar rear, hamb
                                      the er c
                                            g
                                        sen

                    sion
               uspen
        Rear S he ride
                t
        makes
         smo oth
                                               We a
                                                    l
                                              see l want t
                                                  the
                                             shaw     Ric o
                                             with  Driv k-
                                                       e
                                                  a sm r live
                                                      ile
Schematic Diagram of Battery Powered Rickshaw


                                  1. Hood
                                  2. Body
                                  3. Main Chassis
                                  4. Driver’s Seat
                                  5. Base frame
                                  6. Vertical frame
                                  7. Front fork
                                  8. Handle
                                  9. Thrust bearing
                                  10. Controller box
                                  11. Front wheel
                                  12. BLDC hub motor
                                  13. Throttle
                                  14. Right lever
                                  15. Pedal crank
                                  16. Chain
                                  17. Driven sprocket
                                  18. Override
                                  mechanism
 Fig 1: 3D Model of Pedicab       19. Right axle
                                  20. Left axle
                                  21. Right wheel
                                  22. Left wheel
                                  23. Right braking
                                  system
                                  24. Left braking
                                  system
                                  25. Left lever
                                  26. Machined
                                  structure




 Fig 2: 2D drawing of chassis




                        1
Specifications for the Luxury Version:


Power Source                             Electrical and Pedal
Type of Drive                            Electric Motor Assisted Pedal Driven
Electric Motor                           240 W, 36 V DC Brushless DC( BLDC)
Electric Motor type                      Hub Motor
Motor Controller                         Driving and Controlling the RPM of BLDC Motor
Transmission                             Sprocket and Chain Drive with override at rear axle
Payload                                  210 kg considering 2 passengers and 1 driver
Average Speed                            15 kmph
Motor RPM                                160 rpm
Motor Mounting                           Front Wheel Hub
Weight of Motor                          8 kg approx.
Motor Control                            Electronic Controller and Throttle
Controller Mounting                      On Centre of handle of Rickshaw
Electronic Throttle                      Mounted on Right Side of Handle
Battery                                  18 Ah, Deep Cycle, Lead Acid Battery
Charge Controller                        From 220 VAC supply or Optional Solar Charging
Battery Weight                           15 Kg approx.


Mechanical Transmission
Type                                     Chain and Sprocket
Power                                    Pedal Drive
Drive Sprocket                           40 teeth on pedal crank
Driven sprocket                          32 teeth on rear axle
Speed Adjustment of rear wheels          By override mechanism on rear axle
Gearing - optional                       Shifting chains on rear axle
Chain tension                            Mounted on Chassis in front of pedal crank


Brakes                                   One set on each of the three wheels
Front Brake                              Mechanical Drum Shoe Brake
Rear Brake                               Mechanical Drum Shoe Brake
Brake Operation                          By hand levers


Wheels                                   Ribbed 2.2 x 19, 4 PR
Tyre                                     Ribbed 2.2 x 19, 4 PR
RIM                                      Steel Rim 2.2 X 19


Major Dimensions
Wheel Base                               1700 mm
Track Width                              1000 mm
Overall Length                           2500 mm
Overall Width                            1200 mm
Overall height                           1900 mm
Ground Clearance                         200 mm
Driver’s Seat Height                     800 mm ( Adjustable)


Weight                                   160 kg ( including all items)


Body:                                    Made of CRC Sheet or FRP
Weight                                   45 kg
Overall Size                             1300 mm x 1200 mm x 1500 mm
Hood Material                            Rexin
Hood Type                                Folding


Lighting and Horn                        Head Light, Tail Lamp Indicator & Horn
Specifications keep changing due to periodic modifications.

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Battery Operated Rickshaw 1

  • 1. Battery Operated Cycle Rickshaws Modular Machines offer the Battery Operated Rickshaw The Ultimate in Low Cost Short Haul Transport Vehicle. The power assist mode dramatically reduces the Operator Fatigue. Use it for trip to the market, to the station, to the lake, as a school van, and as a grocery delivery vehicle. The Rickshaw is built on rigid chassis, and on big tyres - it has a better speed to stabily ratio, and a larger capacity for a smooth ride. The driver fatigue is reduced dramatically. Clear the roads from pollution at the earliest. You will enjoy the ride. Manufactured by: Modular Machines, 16/2, Karkhana Bagh, Mathura Road, Faridabad 121002, India email: avbhatnagar@yahoo.com, alok@modularmachines.co.in, phone: +91 9810829404, +91 129 2227079 fax : +91 129 2227079 (We are ISO 9001-2000 certified company) please visit : www.modularmachines.co.in
  • 2. Front Wheel Suspension - engineered to perfection Comortable seats and safety Hood provides full protection from sun, rain, and winds Central Solar y is Chassis is well Batter Charging can o engineered and easy t be provided- can be used for swap please ask other applica- for details. tions- advertise- AVAILABLE IN ments, goods LUXURY AND delivery, school REGULAR cart VERSIONS rt is Each pa design ed and tried by test using la ods CAD m eth Front Whee T: des t l sa Drive and th EN i e EM prov rface - IS w Pedal Drive RT a su as VE cksh nent ms, p are the AD Ri mi el ri e perfect Th e pro whe er, g match lar rear, hamb the er c g sen sion uspen Rear S he ride t makes smo oth We a l see l want t the shaw Ric o with Driv k- e a sm r live ile
  • 3. Schematic Diagram of Battery Powered Rickshaw 1. Hood 2. Body 3. Main Chassis 4. Driver’s Seat 5. Base frame 6. Vertical frame 7. Front fork 8. Handle 9. Thrust bearing 10. Controller box 11. Front wheel 12. BLDC hub motor 13. Throttle 14. Right lever 15. Pedal crank 16. Chain 17. Driven sprocket 18. Override mechanism Fig 1: 3D Model of Pedicab 19. Right axle 20. Left axle 21. Right wheel 22. Left wheel 23. Right braking system 24. Left braking system 25. Left lever 26. Machined structure Fig 2: 2D drawing of chassis 1
  • 4. Specifications for the Luxury Version: Power Source Electrical and Pedal Type of Drive Electric Motor Assisted Pedal Driven Electric Motor 240 W, 36 V DC Brushless DC( BLDC) Electric Motor type Hub Motor Motor Controller Driving and Controlling the RPM of BLDC Motor Transmission Sprocket and Chain Drive with override at rear axle Payload 210 kg considering 2 passengers and 1 driver Average Speed 15 kmph Motor RPM 160 rpm Motor Mounting Front Wheel Hub Weight of Motor 8 kg approx. Motor Control Electronic Controller and Throttle Controller Mounting On Centre of handle of Rickshaw Electronic Throttle Mounted on Right Side of Handle Battery 18 Ah, Deep Cycle, Lead Acid Battery Charge Controller From 220 VAC supply or Optional Solar Charging Battery Weight 15 Kg approx. Mechanical Transmission Type Chain and Sprocket Power Pedal Drive Drive Sprocket 40 teeth on pedal crank Driven sprocket 32 teeth on rear axle Speed Adjustment of rear wheels By override mechanism on rear axle Gearing - optional Shifting chains on rear axle Chain tension Mounted on Chassis in front of pedal crank Brakes One set on each of the three wheels Front Brake Mechanical Drum Shoe Brake Rear Brake Mechanical Drum Shoe Brake Brake Operation By hand levers Wheels Ribbed 2.2 x 19, 4 PR Tyre Ribbed 2.2 x 19, 4 PR RIM Steel Rim 2.2 X 19 Major Dimensions Wheel Base 1700 mm Track Width 1000 mm Overall Length 2500 mm Overall Width 1200 mm Overall height 1900 mm Ground Clearance 200 mm Driver’s Seat Height 800 mm ( Adjustable) Weight 160 kg ( including all items) Body: Made of CRC Sheet or FRP Weight 45 kg Overall Size 1300 mm x 1200 mm x 1500 mm Hood Material Rexin Hood Type Folding Lighting and Horn Head Light, Tail Lamp Indicator & Horn Specifications keep changing due to periodic modifications.