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DESIGN REVIEW OF ANY
PRODUCT/SYSTEM FOR
MANUFACTURING, ASSEMBLY & COST
CONSIDERATIONS
(Tweel Tyre)
MSD Assignment by,
JADHAV SHRIKANT DINKAR
B.E- MECHANICAL
ROLL NO. 18
DIV- B
DFMA & C
• Design for Manufacturing (DFM) :
Entails making parts easier to produce new raw stock
• Minimize complexity of manufacturing.
• Use common axes and common processes.
• Design for Assembly (DFA) :
entails making attachment methods simple
• Minimize number and complexity of assembly operations.
• Individual parts may be more complex in design.
•Cost :
Concern with reducing overall part production cost.
Concern with reducing product assembly cost
DFMA & C GIDELINES
• Reduce the part count.
• Use modular designs.
• Optimize part handling.
• Assemble in the open.
• Do not fight gravity.
• Design for part identity.
• Eliminates fasteners.
• Design parts for simple assembly.
• Reduce simplify & optimize manufacturing process.
Symmetry
EML4550 2007
Self-locating parts
Self-locating parts
EML4550 2007
Fastening
• Consider the least expensive fastening
method that meets the requirements
EML4550 2007
APPLICATION : TWEEL TYRE
Invented by Michelin US tyres and researching on it.
MANUFACTURING
Stiff hub :
• It is made by aluminium and using casting process
Spokes :
• It is made by Polyurathane material which is always retains its
form and its flexible.
• It is manufactured by molding method.
Sheer Band:
• Made by polymer & manufactured by molding method.
ASSEMBLY
• Tweel is a combination of wheel and tyre.
• It’s a single unit so wheel assembled during manufacturing.
COST
• overall tyre cost reduced because of no machining and no
assembly required.
ADVANTAGES
• No tube and tyres required.
• No puncture.
• Tyre life is more.
• Assembly time reduces.
• One time investment .
• Tyre run on any type of road.
• It does not need air.
• Three times long life.
• The tread can be replaced without having to replace
the entire unit, so there is less waste of material.
APPLICATIONS
• Golf cart.
• Bulldozer.
• Military vehicles.
THANK YOU

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Design review of any product/system for manufacturing assembly and cost considerations

  • 1. DESIGN REVIEW OF ANY PRODUCT/SYSTEM FOR MANUFACTURING, ASSEMBLY & COST CONSIDERATIONS (Tweel Tyre) MSD Assignment by, JADHAV SHRIKANT DINKAR B.E- MECHANICAL ROLL NO. 18 DIV- B
  • 2. DFMA & C • Design for Manufacturing (DFM) : Entails making parts easier to produce new raw stock • Minimize complexity of manufacturing. • Use common axes and common processes. • Design for Assembly (DFA) : entails making attachment methods simple • Minimize number and complexity of assembly operations. • Individual parts may be more complex in design. •Cost : Concern with reducing overall part production cost. Concern with reducing product assembly cost
  • 3. DFMA & C GIDELINES • Reduce the part count. • Use modular designs. • Optimize part handling. • Assemble in the open. • Do not fight gravity. • Design for part identity. • Eliminates fasteners. • Design parts for simple assembly. • Reduce simplify & optimize manufacturing process.
  • 7. Fastening • Consider the least expensive fastening method that meets the requirements EML4550 2007
  • 8. APPLICATION : TWEEL TYRE Invented by Michelin US tyres and researching on it.
  • 9. MANUFACTURING Stiff hub : • It is made by aluminium and using casting process Spokes : • It is made by Polyurathane material which is always retains its form and its flexible. • It is manufactured by molding method. Sheer Band: • Made by polymer & manufactured by molding method. ASSEMBLY • Tweel is a combination of wheel and tyre. • It’s a single unit so wheel assembled during manufacturing. COST • overall tyre cost reduced because of no machining and no assembly required.
  • 10. ADVANTAGES • No tube and tyres required. • No puncture. • Tyre life is more. • Assembly time reduces. • One time investment . • Tyre run on any type of road. • It does not need air. • Three times long life. • The tread can be replaced without having to replace the entire unit, so there is less waste of material.
  • 11. APPLICATIONS • Golf cart. • Bulldozer. • Military vehicles.