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How to Implement 5S in Our Workplace
1. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department
Dr J L Meena
State Quality Assurance Medical Officer
Commissioner of Health, Medical Service & Medical Education
Department of Health & Family Welfare
Government of Gujarat, India
Email:- drjlmeena@gmail.com
Web:- www.gujhealth.gov.in/quality-assurance-program.htm
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2. Video for 5 S
Implementation
Health & Family Welfare Department 2
3. Health & Family Welfare Department 3
Game for 5 S
Implementation
17. Definition of 5 S
Health & Family Welfare Department
5 S is a system that is
designed to ensure workplace
Safety, Efficiency, Cleanliness
and Increase quality
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18. What is 5 S
Health & Family Welfare Department
1st S Sort
સુયોગ્ય અને બિન ઉપયોગી
વસ્તુઓને અલગ તારવવી
2nd S Set in order સુવ્યવસ્સ્િત કરવુ.
3rd S Shine સ્વચ્છ અને સુશોબિત કરવુ.
4th S Standardize સુનનનિત ધારાધોરણ િનાવવા
5th S
Sustain &
Self discipline
સાતત્ય પુણણ અમલીકરણ અને
સ્વ અનુસાશન
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19. What is 5 S
Health & Family Welfare Department
Sort
Separate out the things you use
and remove the things you don’t.
જરૂરી વસ્તુઓ અલગ કરો અને બિન
જરૂરી વસ્તુઓ દુર કરો.
Set in order
Organize the things you use and
place them where you need it.
જરૂરી વસ્તુઓને તેના ઉપયોગ અને
જરૂરીયાત પ્રમાણે ગોઠવણી કરો.
Shine
Scrub equipment, machines,
tools, work area and floors
સાધનો, મશીન, ફનીચર, દિવાલો,
િારી-િારણાાં, િાિરૂમ, કામગીરી
કરવાની જગ્યા, તળીયુ વગેરે સાફ
કરવા.
Standardize
Create a system to maintain 5-S
daily
ઉપરોકત ત્રણે સુત્રોનુાં પાલન રોજ
િાય તેવી સીસ્ટમ તૈયાર કરવી.
Sustain &
Self
discipline
Follow the new system every day-
make it a habit and always look
for improvement
ઉપરોકત ચારે સુત્રોની આિત
િનાવો અને તેનુ પાલન કરો અને
વધુ સુધારો લાવવા પ્રયત્નશીલ
રહો.
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20. Why start with 5 S ?
Health & Family Welfare Department
Allow everyone to “See” Waste.
Creates discipline in Processes
Allow productivity gains
Allow quality improvements
Allow safety improvements.
Allow delivery improvements.
ESSENTIAL to sustain all of the above.
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21. Benefits of 5 S
Health & Family Welfare Department
Saves time wasted by searching for
tools, etc.
વસ્તુઓ શોધવામાાં લાગતો સમય
બચે છે.
Reduces amount of walking around
(Steps) to complete task
જરૂરી વસ્તુઓ નજીકમાાં હોવાથી
એક જગ્યાએથી બીજી જગ્યાએ
જવુ પડતુ નથી અને સમય બચે
છે.
Increase health and safety by
eliminating stretching and bending
કોઇને ઇજા થવાની સાંભાવના
ઓછી થઇ જાય છે.
Increase the reliability of equipment સાધનોની યોગ્ય જાળવણી
કરવાથી તેની આવરદા વધે છે.
Make your workplace more pleasant કાયયક્ષેત્ર વધુ આનાંદાયક બને છે.
Increase morale જુસ્સો વધારો
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22. આપણને, લપસી જવાથી ઇજા
થવાની સાંભાવના
Health & Family Welfare Department 22
25. There are basically three
different types of
workplaces…….
Health & Family Welfare Department
5 S Implementation for Quality
Improvement
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26. ત્રીજો વગય – લોકો આજુ બાજુ કચરો ફેંકે છે
અને તેને કોઇ સાફ કરતુ નથી.
Health & Family Welfare Department 26
27. બીજો વગય – લોકો આજુ બાજુ કચરો ફેંકે
છે અને તેને અન્ય વ્યક્તત સાફ કરે છે.
Health & Family Welfare Department 27
28. પ્રથમ વગય – જે લોકો કચરો પેદા કરે છે તે
જ લોકો કચરાનો યોગ્ય નનકાલ કરે છે.
Health & Family Welfare Department 28
29. Health & Family Welfare Department 29
5 – S Flow Chart
Set in Order &
Shine
Sort- Is item
Needed ?
Does the
Item have
value ?
Standardize and Make
Visual
Sustain
Move to Temporary
Storage
Use in another
Location or Dispose
within 2 Weeks
Trash
Yes
No No
Yes
30. Health & Family Welfare Department 30
5 – S (ફાઇવ – એસ) ફલો ચાર્ય
સરખી ગોઠવો અને
સુશોભભત કરો.
વસ્તુની
જરૂરીયાત છે?
વસ્તુનુ કોઇ
મુલ્ય છે?
ધારાધોરણો મુજબ જાળવણી
કરો અને સહેલાઇથી દેખાય તે
રીતે મુકો.
ઉપરોકત પરીક્સ્થતી
જાળવી રાખો.
કામ ચલાઉ સ્ર્ોરેજ
ખાતે ખસેડો.
નનયત સમયમાાં કાયયરત
કરો અથવા નનકાલ કરો.
કચરો (નનકાલ કરો).
હા
ના ના
હા
31. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 31
32. 1st S- Sort
Health & Family Welfare Department
Separate out the
things you use
and remove the
things you don’t.
જરૂરી વસ્તુઓ
અલગ કરો અને
બિન જરૂરી વસ્તુઓ
દુર કરો.
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33. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 33
34. D]<I JUZGL lAGp5IMUL J:T]VMG[
SFI"1F[+YL N}Z SZM VG[ T[GM lGSF, SZM
Health & Family Welfare Department
If you don’t use
Remove the things from your workplace
1. Space recovered & scrap recovery money
deposited (About 7.5 Cr.)
• By removing TRUCK LOAD’s of old /
unwanted / broken / scrapped items that
were accumulated over decades.
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35. D]<I JUZGL lAGp5IMUL J:T]VMG[
SFI"1F[+YL N}Z SZM VG[ T[GM lGSF, SZM
Health & Family Welfare Department
Not needed item should be
removed from workplace
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36. The amount of dust and unwanted things
removed by Teams in one of the Civil Hospitals
Health & Family Welfare Department
From Emergency From Dispensary From OPD & Dispensary From PPU
From Labor room From OPD Regn area
Old case papers
Excess / damaged
Printers, PCs
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37. Health & Family Welfare Department 37
Sorting of Records & Medicines in
Medical Store Room
38. Health & Family Welfare Department 38
Classification of Records
39. Health & Family Welfare Department 39
Classification of Records in
Administration Department
40. Health & Family Welfare Department 40
Sorting of Repairable &
condemnable IT Items
41. Health & Family Welfare Department 41
Sorting of Repairable &
condemnable Items
47. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 47
48. 2nd S- Set in Order
Health & Family Welfare Department
Set in
order
Organize the
things you use
and place them
where you need
it.
જરૂરી વસ્તુઓને
તેના ઉપયોગ
અને જરૂરીયાત
પ્રમાણે ગોઠવણી
કરો.
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49. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 49
50. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 50
51. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 51
52. Record keeping with list of
files display
Health & Family Welfare Department 52
53. Arranging & listing all files, Labeling / numbering all
Cupboards / Racks / Workstations, Layout plan &
Cleaning schedule prepared, a good color coding
Health & Family Welfare Department 53
54. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 54
55. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 55
56. Health & Family Welfare Department
2nd S સુવ્યવક્સ્થત કરવુ.
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72. Health & Family Welfare Department 72
Visual Management of Records
73. Health & Family Welfare Department 73
Arrangement of Medical
Record Department
74. Health & Family Welfare Department 74
Color Code of MRD Files
75. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 75
76. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 76
77. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 77
78. 3rd S- Shine
Health & Family Welfare Department
Shine
Scrub equipment,
machines, tools,
work area and floors
સાધનો, મશીન,
ફનીચર, દિવાલો,
િારી-િારણાાં,
િાિરૂમ, કામગીરી
કરવાની જગ્યા,
તળીયુ વગેરે સાફ
કરવા.
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79. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 79
80. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 80
81. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 81
83. All the old case papers were bundled and arranged and sent them to Records area
Some Glimpses of Improvement Actions
taken by batch Teams in OPD Case Regn
+Pharmacy - CHC
Before
After
MURI (Strain) in the sitting position of the Case writer and Pharmacist because tables were
too big. Big table of pharmacist exchanged with smaller table from Stores.
Case writer table also changed to remove MURI .
Desktop
were
very
dusty –
cleaned
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84. 3rd S- Shine
Health & Family Welfare Department
If a workplace is gating dirty faster
then it can be cleaned, the root cause
of problem has not been identified.
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85. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 85
86. 4th S-Standardize
Health & Family Welfare Department
Stand
ardize
Create a system
to maintain 5-S
daily
ઉપરોકત ત્રણે
સુત્રોનુાં પાલન
રોજ િાય તેવી
સીસ્ટમ તૈયાર
કરવી.
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87. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 87
99. 4 S Standardization
Developing Health Education strategy for
patients, relatives and health care providers
Health & Family Welfare Department 99
Reminder posters for health
care staff
Proper Disposal of Sanitary
pad
Critical times for hand
washing for health care staff
100. Health & Family Welfare Department 100
4 S Standardization
Hand washing steps
103. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 103
104. 5th S- Sustain
Health & Family Welfare Department
Sustain &
Self
discipline
Follow the new
system every day-
make it a habit and
always look for
improvement
ઉપરોકત ચારે
સુત્રોની આિત
િનાવો અને તેનુ
પાલન કરો અને વધુ
સુધારો લાવવા
પ્રયત્નશીલ રહો.
104
105. 5 S Implementation for Quality
Improvement
Health & Family Welfare Department 105