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PIN INSTALLATION TECHNOLOGY
A fixture is designed to hold and align
the components during installation
SPIROL specializes in custom part-holding devices
called fixtures.
Fixturing, which includes aligning and holding your
components accurately and firmly during installation, is
a critical element to the performance of your installation
equipment.
SPIROL reviews the detailed layout with you to ensure
that all aspects of the machine meet your approval.
	 	 We build, test, install, and certify
the machine – including educating
operators and maintenance personnel
The assembly of the equipment is closely monitored
by the SPIROL Project Engineer. The equipment is
thoroughly tested at our plant.
As part of our standard procedure, SPIROL will send a
qualified technician to your facility to set-up the machine
and train your operators on the use and maintenance
of the equipment. Only after you are satisfied with the
quality and performance of the equipment is it turned
over to you.
		 We provide total customer satisfaction
We have a long history of providing installation
equipment of the highest quality and reliability. We are
so confident in our equipment that SPIROL offers the
only performance warranty in the industry.
	 	 We determine your assembly
objectives and prepare a proposal
SPIROL assesses your needs in areas related to the
application:
• 	Component specifications and performance
requirements
• 	Special control/safety requirements
• 	Critical component specifications
• 	Quality objectives
• 	Production objectives
Based on your requirements, SPIROL develops the
assembly concept best suited to meet your objectives.
A detailed proposal is submitted with a fixed price and a
performance guarantee.
	 	 We design an installation system
based on your defined objectives
Upon receipt of your order, the assembly concept is
reviewed and assigned to a SPIROL Project Engineer.
A detailed layout is developed, components are specified
and engineering drawings are prepared. Control
packages are carefully developed to ensure the system
is interactive and fail-safe.
Our standardized, time-tested, modular designs are
robust, reliable and easily adjustable – allowing for
customization to meet the specific needs of your
application. This translates into faster delivery,
greater reliability, and the best value for equipment of
comparable quality.
Cost effective, flexible solutions for
your pin installation requirements
SPIROL Pin Inserters install all common types of pins – headed or straight –
as well as bushings, rivets, compression limiters, and other similar components.
Our objective is to enhance your
competitiveness through increased
productivity, product quality and reduced
manufacturing cost. SPIROL remains part
of the process until the machine is meeting
your objectives and paying for itself.
Five Step Process for Success
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
Model CR shown
without guard
—
Guards are
standard
with all automatic
machines
Model PM
Manual Pin Inserters
Easily accommodates all SPIROL
Pin-Driving Chucks, SPD-101, CXA
and CXD, which are selected
based on pin size.
Model CR
Semi-Automatic
Vertical Pin Inserters
Model PR
Semi-Automatic
Vertical Pin Inserters
SPD-101
CXA/CXD
Manual, semi-automatic
and fully automated
solutions available
Standard modules
tailored to your
application
Dual and triple versions of semi-automatic models are readily available to suit your assembly objectives.
Options such as rotary index tables, pin sensing, force monitoring, and
drilling and pinning combinations can be added for enhanced productivity,
heightened process control and error-proofing.
Quality installation with enhanced productivity
© 2013 Spirol International Corporation 10/13
Application
Engineering
SPIROL Application Engineers will review your application needs
and work with your design team to recommend the best solution. One
way to start the process is to select Installation Systems in our Optimal
Application Engineering portal at www.SPIROL.com.
Application:
Amanufacturer of after-market Tactical Rifle Sights had been manually
assembling a folding rear sight. The sight contained two Solid Dowel
Pins, and a Slotted Spring Pin. The Solid Pins were manually installed
in a multistage process. Due to manufacturing tolerances, the pins
were occasionally loose, requiring an additional operation to ensure
retention. The Slotted Pin was also manually installed. This process
requiredtheoperatortopre-compressaspringwithaclamp,then"start"
the Slotted Pin into the hole. The sub-assembly was then placed under
a manual press to complete the installation. The pin was not easy to
handle due to its small diameter resulting in a slow, tedious process.
Any misalignment of the pin resulted in damage to the assembly,
therefore alignment and proper pin location was critical.
Solution:
SPIROL Engineering recommended the use of Helical Grooved Pins
in place of the Solid Dowel Pins to absorb hole tolerances and provide
positive retention, and a Model CRD Automatic Dual Pin Insertion
Machine to install the pins. The operator easily loads the sight into
a fixture nest, and activates the machine. The inserter advances,
simultaneously installs both Helical Grooved Pins, retracts and resets.
Thismachine/pincombohasimprovedproductionfour-fold,andvirtually
eliminated all scrap.
The customer also replaced the Slotted Pin with an automation friendly
Coiled Pin and uses a Model PR Automatic Pin Inserter with a custom
designed fixture to ensure trouble free pin installation. The operator
simply places the assembly into the fixture, locates the fixture onto a
post, and then gently pushes the assembly forward to compress the
spring. The assembly then moves over an alignment pin, and the
machine is activated to automatically install the Coiled Pin.
Spirol International Corporation
30 Rock Avenue
Danielson, Connecticut 06239 U.S.A.
Tel. +1 860 774 8571
Fax. +1 860 774 2048
Spirol Shim Division
321 Remington Road
Stow, Ohio 44224 U.S.A.
Tel. +1 330 920 3655
Fax. +1 330 920 3659
Spirol West
1950 Compton Avenue, Unit 111
Corona, California 92881 U.S.A.
Tel. +1 951 273 5900
Fax. +1 951 273 5907
Spirol Canada
3103 St. Etienne Boulevard
Windsor, Ontario N8W 5B1 Canada
Tel. +1 519 974 3334
Fax. +1 519 974 6550
Spirol Mexico
Carretera a Laredo KM 16.5 Interior E
Col. Moisés Saenz
Apodaca, N.L. 66613 Mexico
Tel. +52 81 8385 4390
Fax. +52 81 8385 4391
Spirol Brazil
Av. Vitória Rossi Martini
1441, SL 1 - Distrito Industrial
CEP 13347-650 Indaiatuba, SP, Brazil
Tel. +55 19 3936 2701
Fax. +55 19 3936 7121
Spirol France
Cité de l’Automobile ZAC Croix Blandin
18 Rue Léna Bernstein
51100 Reims, France
Tel. +33 3 26 36 31 42
Fax. +33 3 26 09 19 76
Spirol United Kingdom
17 Princewood Road
Corby, Northants
NN17 4ET United Kingdom
Tel. +44 1536 444800
Fax. +44 1536 203415
Spirol Germany
Brienner Strasse 9
80333 Munich, Germany
Tel. +49 931 454 670 74
Fax. +49 931 454 670 75
Spirol Spain
08940 Cornellà de Llobregat
Barcelona, Spain
Tel. +34 93 193 05 32
Fax. +34 93 193 25 43
Spirol Czech Republic	
Sokola Tůmy 743/16
Ostrava-Mariánské Hory 70900
Czech Republic
Tel/Fax. +420 417 537 979
Spirol Asia Headquarters
1st Floor, Building 22, Plot D9, District D
No. 122 HeDan Road
Wai Gao Qiao Free Trade Zone
Shanghai, China 200131
Tel. +86 21 5046 1451/1452
Fax. +86 21 5046 1540
Europe
Americas
Asia Pacific
Technical Centers

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SPIROL Pin Installation Technology

  • 2. A fixture is designed to hold and align the components during installation SPIROL specializes in custom part-holding devices called fixtures. Fixturing, which includes aligning and holding your components accurately and firmly during installation, is a critical element to the performance of your installation equipment. SPIROL reviews the detailed layout with you to ensure that all aspects of the machine meet your approval. We build, test, install, and certify the machine – including educating operators and maintenance personnel The assembly of the equipment is closely monitored by the SPIROL Project Engineer. The equipment is thoroughly tested at our plant. As part of our standard procedure, SPIROL will send a qualified technician to your facility to set-up the machine and train your operators on the use and maintenance of the equipment. Only after you are satisfied with the quality and performance of the equipment is it turned over to you. We provide total customer satisfaction We have a long history of providing installation equipment of the highest quality and reliability. We are so confident in our equipment that SPIROL offers the only performance warranty in the industry. We determine your assembly objectives and prepare a proposal SPIROL assesses your needs in areas related to the application: • Component specifications and performance requirements • Special control/safety requirements • Critical component specifications • Quality objectives • Production objectives Based on your requirements, SPIROL develops the assembly concept best suited to meet your objectives. A detailed proposal is submitted with a fixed price and a performance guarantee. We design an installation system based on your defined objectives Upon receipt of your order, the assembly concept is reviewed and assigned to a SPIROL Project Engineer. A detailed layout is developed, components are specified and engineering drawings are prepared. Control packages are carefully developed to ensure the system is interactive and fail-safe. Our standardized, time-tested, modular designs are robust, reliable and easily adjustable – allowing for customization to meet the specific needs of your application. This translates into faster delivery, greater reliability, and the best value for equipment of comparable quality. Cost effective, flexible solutions for your pin installation requirements SPIROL Pin Inserters install all common types of pins – headed or straight – as well as bushings, rivets, compression limiters, and other similar components. Our objective is to enhance your competitiveness through increased productivity, product quality and reduced manufacturing cost. SPIROL remains part of the process until the machine is meeting your objectives and paying for itself. Five Step Process for Success STEP 1 STEP 2 STEP 3 STEP 4 STEP 5
  • 3. Model CR shown without guard — Guards are standard with all automatic machines Model PM Manual Pin Inserters Easily accommodates all SPIROL Pin-Driving Chucks, SPD-101, CXA and CXD, which are selected based on pin size. Model CR Semi-Automatic Vertical Pin Inserters Model PR Semi-Automatic Vertical Pin Inserters SPD-101 CXA/CXD Manual, semi-automatic and fully automated solutions available Standard modules tailored to your application Dual and triple versions of semi-automatic models are readily available to suit your assembly objectives. Options such as rotary index tables, pin sensing, force monitoring, and drilling and pinning combinations can be added for enhanced productivity, heightened process control and error-proofing. Quality installation with enhanced productivity
  • 4. © 2013 Spirol International Corporation 10/13 Application Engineering SPIROL Application Engineers will review your application needs and work with your design team to recommend the best solution. One way to start the process is to select Installation Systems in our Optimal Application Engineering portal at www.SPIROL.com. Application: Amanufacturer of after-market Tactical Rifle Sights had been manually assembling a folding rear sight. The sight contained two Solid Dowel Pins, and a Slotted Spring Pin. The Solid Pins were manually installed in a multistage process. Due to manufacturing tolerances, the pins were occasionally loose, requiring an additional operation to ensure retention. The Slotted Pin was also manually installed. This process requiredtheoperatortopre-compressaspringwithaclamp,then"start" the Slotted Pin into the hole. The sub-assembly was then placed under a manual press to complete the installation. The pin was not easy to handle due to its small diameter resulting in a slow, tedious process. Any misalignment of the pin resulted in damage to the assembly, therefore alignment and proper pin location was critical. Solution: SPIROL Engineering recommended the use of Helical Grooved Pins in place of the Solid Dowel Pins to absorb hole tolerances and provide positive retention, and a Model CRD Automatic Dual Pin Insertion Machine to install the pins. The operator easily loads the sight into a fixture nest, and activates the machine. The inserter advances, simultaneously installs both Helical Grooved Pins, retracts and resets. Thismachine/pincombohasimprovedproductionfour-fold,andvirtually eliminated all scrap. The customer also replaced the Slotted Pin with an automation friendly Coiled Pin and uses a Model PR Automatic Pin Inserter with a custom designed fixture to ensure trouble free pin installation. The operator simply places the assembly into the fixture, locates the fixture onto a post, and then gently pushes the assembly forward to compress the spring. The assembly then moves over an alignment pin, and the machine is activated to automatically install the Coiled Pin. Spirol International Corporation 30 Rock Avenue Danielson, Connecticut 06239 U.S.A. Tel. +1 860 774 8571 Fax. +1 860 774 2048 Spirol Shim Division 321 Remington Road Stow, Ohio 44224 U.S.A. Tel. +1 330 920 3655 Fax. +1 330 920 3659 Spirol West 1950 Compton Avenue, Unit 111 Corona, California 92881 U.S.A. Tel. +1 951 273 5900 Fax. +1 951 273 5907 Spirol Canada 3103 St. Etienne Boulevard Windsor, Ontario N8W 5B1 Canada Tel. +1 519 974 3334 Fax. +1 519 974 6550 Spirol Mexico Carretera a Laredo KM 16.5 Interior E Col. Moisés Saenz Apodaca, N.L. 66613 Mexico Tel. +52 81 8385 4390 Fax. +52 81 8385 4391 Spirol Brazil Av. Vitória Rossi Martini 1441, SL 1 - Distrito Industrial CEP 13347-650 Indaiatuba, SP, Brazil Tel. +55 19 3936 2701 Fax. +55 19 3936 7121 Spirol France Cité de l’Automobile ZAC Croix Blandin 18 Rue Léna Bernstein 51100 Reims, France Tel. +33 3 26 36 31 42 Fax. +33 3 26 09 19 76 Spirol United Kingdom 17 Princewood Road Corby, Northants NN17 4ET United Kingdom Tel. +44 1536 444800 Fax. +44 1536 203415 Spirol Germany Brienner Strasse 9 80333 Munich, Germany Tel. +49 931 454 670 74 Fax. +49 931 454 670 75 Spirol Spain 08940 Cornellà de Llobregat Barcelona, Spain Tel. +34 93 193 05 32 Fax. +34 93 193 25 43 Spirol Czech Republic Sokola Tůmy 743/16 Ostrava-Mariánské Hory 70900 Czech Republic Tel/Fax. +420 417 537 979 Spirol Asia Headquarters 1st Floor, Building 22, Plot D9, District D No. 122 HeDan Road Wai Gao Qiao Free Trade Zone Shanghai, China 200131 Tel. +86 21 5046 1451/1452 Fax. +86 21 5046 1540 Europe Americas Asia Pacific Technical Centers