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SOLIDWORKS PLASTICS
Optimize the design of plastic parts and injection molds



                                                                                             OPTIMIZE PART DESIGNS

      ELIMINATE SINK MARKS




                                                                                MINIMIZE COMMON INJECTION
                                                                                MOLDING DEFECTS




                                                                                             Plastic Cordless Drill Housing | Designed in SolidWorks




SIMULATION-DRIVEN DESIGN FOR PLASTICS PART PRODUCTION                                        u  I F Y
                                                                                              V ER           M A N U FACT U R A BIL ITY

SolidWorks Plastics brings injection molding simulation directly to designers of plastic
            ®
                                                                                             SolidWorks Plastics makes it easy for
parts and injection molds. You don’t have to be an expert to easily identify and address     companies that design plastic parts or
potential defects by making changes to the part or mold design, plastics material, or        injection molds to predict and avoid
processing parameters, saving resources, time, and money.                                    manufacturing defects during the earliest
                                                                                             stages of design, eliminating costly rework,
                                                                                             improving quality, and accelerating time-to-
INTUITIVE WORKFLOW AND DESIGN ADVICE                                                         market. Fully integrated with SolidWorks CAD,
SolidWorks Plastics works directly on your 3D model, avoiding translation issues. You see    this intuitive software helps part designers,
the impact of design changes right away. Powerful and fast state-of-the-art meshing covers   mold designers, and mold makers optimize
geometries from thin-walled parts to very thick and solid parts.                             designs for manufacturability without leaving
                                                                                             their familiar 3D design experience.
An intuitive interface leads you step by step. Guided analysis, intelligent defaults, and
automated processes ensure correct setup, even if you rarely use simulation tools. The
SolidWorks Plastics material database contains thousands of commercial plastics and
is fully customizable.
Part designers get rapid feedback on how modifications to wall thickness, gate locations,
materials, or geometry can affect the manufacturing of their part, while mold designers can
quickly optimize multi-cavity and family mold layouts and feed systems—including sprues,
runners, and gates.
                                           ANALYZE AND OPTIMIZE A RANGE
                                           OF GEOMETRIES INCLUDING
                                           THIN-WALLED PLASTIC PARTS. . .




                                                                                                  Y PARTS
                                                                                       AND CHUNK
                                                                        . . . OR THICK
                                                                                      SOLID IN NATURE
                                                                         THAT ARE




The Results Adviser provides practical design advice and troubleshooting
tips to help diagnose and solve potential problems. This powerful
                                                                                  GET
information gives users tremendous insight into the injection molding                  VALU
                                                                                            ABLE
                                                                                  ADVIC          RESU
process, leading to informed design decisions and better quality products.              E TO           LTS
                                                                                 DESIG       OPTIM
                                                                                       NS AN       IZE Y
                                                                                             D MA        OUR
                                                                                 PART             XIMIZ
                                                                                       QUAL             E
                                                                                            ITY
GE
                                                                                                                        COST OF CHAN

THE COST OF CHANGE                                                                      impact of change            cost of change

While the cost of making changes is low in the early stages of product
development, the impact is highest. The sooner you can optimize your
plastic parts and injection molds for manufacturability, the better.



Design changes in the early stages of product development cost less
and have the greatest impact on improving manufacturability. The cost
of change increases substantially further downstream and can lead to
significant time-to-market delays.

                                                                                            Part            Mold            Mold          Part      Product
                                                                                           Design          Design        Manufacture   Production   Launch

The challenge in plastics part production is determining how your
part or mold design impacts manufacturing—and how manufacturing                                  DESIGN TO MANUFACTURING PROCESS
will impact your design, and then communicating that information
early and often throughout the design-to-manufacturing process.
SolidWorks Plastics gives you the tools to quickly identify potential
problems so you can make changes early in the design process.




“WITH 40 YEARS IN PLASTICS DEVELOPMENT, I’M EXCITED
BY SOLIDWORKS PLASTICS. USERS WILL BE ABLE TO
OPTIMIZE PART AND MOLD DESIGNS IN THE EARLIEST
STAGES OF DEVELOPMENT.”
— ED HONDA, President, hondaDesign, LLC




FOR PLASTICS PART DESIGNERS

SolidWorks Plastics Professional
The most cost-effective time to optimize plastic parts for manufacturability is during the
initial stages of product design. Skipping this step often leads to an inefficient mold design
with an extremely narrow “good parts” processing window, resulting in high reject rates and
time-to-market delays.

•	 CAD integrated: fully embedded in the SolidWorks 3D design environment so you can
  analyze and modify designs for manufacturability at the same time you optimize for form,
  fit, and function

•	 Easy to learn and use: takes only minutes to learn and does not require extensive analysis
  or plastics expertise

•	 Facilitates design team communication: web-based HTML reports make it fast
  and easy to communicate simulation results and design advice to all members of the
  design-to-manufacturing team
Unbalanced filling in family molds (as seen here) can
                                                                                                                           be predicted and avoided with SolidWorks Plastics.




                                                                                                                                                       ANCE
                                                                                                                                     AUTOMATICALLY BAL
                                                                                                                                     THE RUNNER  SYSTEMS OF
                                                                                                                                                          ID
                                                                                                                                     FAMILY MOLDS AND AVO
Plastic Electronics Housing | hondaDesign, LLC

                                                                                                                                     MANUFACTURIN G PROBLEMS




FOR MOLD DESIGNERS AND MOLD MAKERS

SolidWorks Plastics Premium                                                                                                                               u  EM
                                                                                                                                                           SYST                  R EQ U I R EM EN T S

SolidWorks Plastics Premium gives designers or builders of injection molds an                                                                             •	 Windows 7 (32- or 64-bit) or Windows Vista®
                                                                                                                                                                             ®


accurate, easy-to-use way to optimize them. Quickly create and analyze single,
                                                                                                                                                          •	 2 GB RAM (minimum)
multi-cavity, and family mold layouts.
                                                                                                                                                          •	 5 GB disk space free (minimum)
•	 Avoid costly mold rework: ensure molds will work right the first time to avoid                                                                         •	 Video board (certified recommended)
   time-consuming, costly, and unnecessary rework
                                                                                                                                                          •	 Intel® or AMD® processor
•	 Optimize feed system design: analyze sprues, runners, and gates to balance                                                                             •	 DVD or broadband Internet connection
   runner systems; optimize gate type, size, and location; determine the best                                                                             •	 Internet Explorer 8 or later
   runner layout, size, and cross-sectional shape

                                                                                                                                                          For additional details, visit
•	 Estimate cycle time, clamp tonnage, and shot size: quote tooling projects
                                                                                                                                                          www.solidworks.com/systemrequirements
   quickly and accurately; size the injection molding machine for a given mold,
   optimize cycle time, and reduce plastics material scrap


                                                                                                                                                         u  R N
                                                                                                                                                          LEA                MORE
SOLIDWORKS PRODUCT DEVELOPMENT SOLUTIONS
                                                                                                                                                          To learn more about SolidWorks Plastics, visit
SolidWorks software creates an intuitive 3D experience that maximizes the                                                                                 www.solidworks.com/plastics or contact your
productivity of your design and engineering resources to create products better,                                                                          local authorized SolidWorks reseller.
faster, and more cost-effectively. See the full range of SolidWorks solutions
for design, simulation, sustainable design, technical communication, and data
management at www.solidworks.com/products2013.




                                                 Dassault Systèmes SolidWorks Corp.
                                                 175 Wyman Street
                                                 Waltham, MA 02451 USA
                                                 Phone: 1 800 693 9000
                                                 Outside the US: +1 781 810 5011
                                                 Email: info@solidworks.com

                                                 www.solidworks.com
                                                 SolidWorks is a registered trademark of Dassault Systèmes SolidWorks Corporation in the US and other countries. Other brand and product names are trademarks of their respective owners.
                                                 © 2012 Dassault Systèmes. All rights reserved. MKPLASTICSDSENG0612

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SolidWorks Plastics 2013

  • 1. SOLIDWORKS PLASTICS Optimize the design of plastic parts and injection molds OPTIMIZE PART DESIGNS ELIMINATE SINK MARKS MINIMIZE COMMON INJECTION MOLDING DEFECTS Plastic Cordless Drill Housing | Designed in SolidWorks SIMULATION-DRIVEN DESIGN FOR PLASTICS PART PRODUCTION u  I F Y V ER M A N U FACT U R A BIL ITY SolidWorks Plastics brings injection molding simulation directly to designers of plastic ® SolidWorks Plastics makes it easy for parts and injection molds. You don’t have to be an expert to easily identify and address companies that design plastic parts or potential defects by making changes to the part or mold design, plastics material, or injection molds to predict and avoid processing parameters, saving resources, time, and money. manufacturing defects during the earliest stages of design, eliminating costly rework, improving quality, and accelerating time-to- INTUITIVE WORKFLOW AND DESIGN ADVICE market. Fully integrated with SolidWorks CAD, SolidWorks Plastics works directly on your 3D model, avoiding translation issues. You see this intuitive software helps part designers, the impact of design changes right away. Powerful and fast state-of-the-art meshing covers mold designers, and mold makers optimize geometries from thin-walled parts to very thick and solid parts. designs for manufacturability without leaving their familiar 3D design experience. An intuitive interface leads you step by step. Guided analysis, intelligent defaults, and automated processes ensure correct setup, even if you rarely use simulation tools. The SolidWorks Plastics material database contains thousands of commercial plastics and is fully customizable.
  • 2. Part designers get rapid feedback on how modifications to wall thickness, gate locations, materials, or geometry can affect the manufacturing of their part, while mold designers can quickly optimize multi-cavity and family mold layouts and feed systems—including sprues, runners, and gates. ANALYZE AND OPTIMIZE A RANGE OF GEOMETRIES INCLUDING THIN-WALLED PLASTIC PARTS. . . Y PARTS AND CHUNK . . . OR THICK SOLID IN NATURE THAT ARE The Results Adviser provides practical design advice and troubleshooting tips to help diagnose and solve potential problems. This powerful GET information gives users tremendous insight into the injection molding VALU ABLE ADVIC RESU process, leading to informed design decisions and better quality products. E TO LTS DESIG OPTIM NS AN IZE Y D MA OUR PART XIMIZ QUAL E ITY
  • 3. GE COST OF CHAN THE COST OF CHANGE impact of change cost of change While the cost of making changes is low in the early stages of product development, the impact is highest. The sooner you can optimize your plastic parts and injection molds for manufacturability, the better. Design changes in the early stages of product development cost less and have the greatest impact on improving manufacturability. The cost of change increases substantially further downstream and can lead to significant time-to-market delays. Part Mold Mold Part Product Design Design Manufacture Production Launch The challenge in plastics part production is determining how your part or mold design impacts manufacturing—and how manufacturing DESIGN TO MANUFACTURING PROCESS will impact your design, and then communicating that information early and often throughout the design-to-manufacturing process. SolidWorks Plastics gives you the tools to quickly identify potential problems so you can make changes early in the design process. “WITH 40 YEARS IN PLASTICS DEVELOPMENT, I’M EXCITED BY SOLIDWORKS PLASTICS. USERS WILL BE ABLE TO OPTIMIZE PART AND MOLD DESIGNS IN THE EARLIEST STAGES OF DEVELOPMENT.” — ED HONDA, President, hondaDesign, LLC FOR PLASTICS PART DESIGNERS SolidWorks Plastics Professional The most cost-effective time to optimize plastic parts for manufacturability is during the initial stages of product design. Skipping this step often leads to an inefficient mold design with an extremely narrow “good parts” processing window, resulting in high reject rates and time-to-market delays. • CAD integrated: fully embedded in the SolidWorks 3D design environment so you can analyze and modify designs for manufacturability at the same time you optimize for form, fit, and function • Easy to learn and use: takes only minutes to learn and does not require extensive analysis or plastics expertise • Facilitates design team communication: web-based HTML reports make it fast and easy to communicate simulation results and design advice to all members of the design-to-manufacturing team
  • 4. Unbalanced filling in family molds (as seen here) can be predicted and avoided with SolidWorks Plastics. ANCE AUTOMATICALLY BAL THE RUNNER SYSTEMS OF ID FAMILY MOLDS AND AVO Plastic Electronics Housing | hondaDesign, LLC MANUFACTURIN G PROBLEMS FOR MOLD DESIGNERS AND MOLD MAKERS SolidWorks Plastics Premium u  EM SYST R EQ U I R EM EN T S SolidWorks Plastics Premium gives designers or builders of injection molds an • Windows 7 (32- or 64-bit) or Windows Vista® ® accurate, easy-to-use way to optimize them. Quickly create and analyze single, • 2 GB RAM (minimum) multi-cavity, and family mold layouts. • 5 GB disk space free (minimum) • Avoid costly mold rework: ensure molds will work right the first time to avoid • Video board (certified recommended) time-consuming, costly, and unnecessary rework • Intel® or AMD® processor • Optimize feed system design: analyze sprues, runners, and gates to balance • DVD or broadband Internet connection runner systems; optimize gate type, size, and location; determine the best • Internet Explorer 8 or later runner layout, size, and cross-sectional shape For additional details, visit • Estimate cycle time, clamp tonnage, and shot size: quote tooling projects www.solidworks.com/systemrequirements quickly and accurately; size the injection molding machine for a given mold, optimize cycle time, and reduce plastics material scrap u  R N LEA MORE SOLIDWORKS PRODUCT DEVELOPMENT SOLUTIONS To learn more about SolidWorks Plastics, visit SolidWorks software creates an intuitive 3D experience that maximizes the www.solidworks.com/plastics or contact your productivity of your design and engineering resources to create products better, local authorized SolidWorks reseller. faster, and more cost-effectively. See the full range of SolidWorks solutions for design, simulation, sustainable design, technical communication, and data management at www.solidworks.com/products2013. Dassault Systèmes SolidWorks Corp. 175 Wyman Street Waltham, MA 02451 USA Phone: 1 800 693 9000 Outside the US: +1 781 810 5011 Email: info@solidworks.com www.solidworks.com SolidWorks is a registered trademark of Dassault Systèmes SolidWorks Corporation in the US and other countries. Other brand and product names are trademarks of their respective owners. © 2012 Dassault Systèmes. All rights reserved. MKPLASTICSDSENG0612