Military Aerospace Presentation

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Overview and Experience of Military / Aerospace / Flight Systems / Factory Equipment / Test Equipment / Support Equipment / On Board Weapon Systems and AGV’s

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Military Aerospace Presentation

  1. 1. SBA Award Winner DiversityBusiness.com Top 50 Award Recipient Inc 5000 Winner Winner Innoventor® Your Engineering Problem Solver “Outstanding Small Business” at Lockheed Martin Gold Rating at Boeing 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  2. 2. Table of Contents • Overview • Flight Systems • Factory Equipment • Test Equipment • Support Equipment • On-Board Weapons Systems • AGV’s 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  3. 3. Awards and Recognitions • 2010 “Legislative Showcase” award for contributions to the economic development of the state of Missouri through the creation of businesses and jobs • 2009 “Outstanding Small Business Performance” Company by Lockheed Martin Corporation • 2007 and 2008 St. Louis Business Journal “Top 50 Fastest Growing Privately- Held Company” • 2007 and 2008 Inc Magazine Top 5000 award • 2007 Missouri Small Business Person of the Year • 2006, 2007 and 2008 Small Business of the year from Dell sponsored Diversity.com • Letter of Commendation from Lockheed Martin for work on F-35 Aircraft Electronic Mate & Assembly Stand • 2006 Region VII Subcontractor of the Year for the U.S. Small Business Administration • 4 time Top 50 Award Winner for St. Louis Region 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  4. 4. Full Turn-Key Capabilities • Inception • Program Management • System Engineering • Preliminary Design • Detailed Design • Detail Analysis • Fabrication • Testing 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  5. 5. The Engineer Corps • 90+ engineers with, over 1,800 combined years of experience • Engineering talent in a wide range of disciplines • Engineers average 20 years’ experience at Innoventor and previous industry positions 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  6. 6. Engineering by Technical Discipline • Systems Engineers • PC/PLC Programmers • Structural Engineers • Mechanical Engineers • RF Design Engineers • Manufacturing Engineers • Optical Design Engineers • Hydraulic/ Pneumatic Engineers • Nuclear Design Engineers • Electrical/ Electronics Engineers • Chemical Engineers • Bio-medical Engineers 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  7. 7. Overview of Military/Aerospace Experience F-18 Joint Strike Bell Helicopter 787 C-17 Tunner Fighter 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  8. 8. Military/Aerospace • Test Equipment • Factory Support Equipment • Engineering Service • Flight Experiments and Flight Hardware • Mil-I-45208 • ISO 9001 Compliant 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  9. 9. Flight Systems 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  10. 10. E-4B Master Regulating Clock • Form, Fit, Function replacement for legacy Cesium timing standard • Modified COTS solution, hardened for MIL operating environment(vibration, shock, EMI) Deliverables include: • 4 Prototypes • Complete Technical Data Package for production • Intermediate and Depot Maintenance Technical Orders • Validation and Acceptance Test Plans 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  11. 11. The Boeing Company Multi-mission Maritime Aircraft • Software and Hardware Design for a Flight Data Processor for a Multi-mission Maritime Aircraft. • Software was designed for high speed data acquisition and processing while in flight. • Hardware was designed, tested and qualified for flight. • Qualification process included: EMC Testing, Vibration and temperature testing, and Shock testing. 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  12. 12. Sabreliner •Stress Analysis Support for detail structure: -Finite Element Analysis(FEA) -Clamshell door analysis -Wing Retrofit/Corrosion repair • Develop high level process flow models • Provide support for various material processing audits; for Boeing and Lockheed Martin. • Develop 3-D Computer Aided Design Models Process Flow Model Clamshell Doors FEA 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  13. 13. The Boeing Company KC-767 GTTA Tanker • Boeing awarded Innoventor the task of determining the integrity of this highly publicized, high performance tanker • The Team performed stress hand- calculations to analyze wide ranging structures including the galley, crew bunk, cargo handling systems and side wall liners • Success awarded the Team additional work scope to meet an aggressive delivery schedule 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  14. 14. 787 Partner Projects Vought Pneumatic Testing Spirit Stress Design of Forward Fuselage Boeing Fuselage Integrity Vought Structural Test Graphic Composite Laydown Inspection 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  15. 15. Bell Helicopter Industry Support Engineering Services Innoventor, Inc has provided ongoing design expertise to Bell Helicopter (a Textron Company). A team of over 25 engineers supported and assisted Bell on upgrades for the Huey, the V-22 and the Cobra models in the following areas: • Structural Design • Unigraphics modeling • Catia modeling 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  16. 16. The Boeing Company F/A-18 Maintenance Trainer Program • Complete team with lead engineer for schedule issue • 6-month on-site team provided: – Critical UniGraphics CAD system drawings – Required to produce this full-scale mock up used to train Navy and foreign military in the proper maintenance methods for a variety of aircrafts • Design that utilizes scrapped aircrafts parts, low cost replications of aircraft structure & commercial off-the-shelf items 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  17. 17. Factory Equipment Lockheed Martin F-35 JSF Lockheed Martin F-35 JSF EMAS Platform Boeing - JDAM Final Assembly Dolly Fixture 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  18. 18. GKN Aerospace CH-53K Work Stands • Innoventor was asked by GKN Aerospace to to design and build new work stands for the CH-53K helicopter. • Innoventor provided three work stands to GKN: -The Forward work stand has roll-up stairs that attach to a scissor lift platform that rises and lowers to reach work content, including safety sensors. -The AFT work stand is a large stand made up of two halves and a set of stairs. This stand accommodates efficient tool component insertion and removal during the Aft section’s build cycle without the need to disassemble the work stands. -The Join work stands bring the AFT and the Forward sections together. These stands have two levels, can raise and lower 24”, and have a moving “diving board” that can extend over their tool and move down the length of the work stand so workers can build in hard-to-reach places. AFT Work Stand Forward Work Stand Join Work Stand 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  19. 19. F-35 JSF – Moving Assembly Line Hydraulic motor Four Stage Jack for Jack locking Wire Encoder Autonomous Ground Vehicle 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  20. 20. Lockheed Martin F-35 JSF Electronic & Mate Assembly System 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  21. 21. F-35 JSF 830-2 Checkout Stands • The 830-2 stands (Final Checkout Stands) are a fully engineered product using 3-D modeling for a precision fit around the F-35 aircraft. • Currently there are 4 systems with 6 more for assembly, 4 more for Italy & 13 more for flight line 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  22. 22. The Boeing Company - JDAM • Implemented production support equipment for JDAM assembly line • New end effectors added ability to produce MK-82 tail kits along with all ready produced MK-83 and MK-84 tail kits • Assisted in increasing production from 1,300 to 3,000 units per month Tools Include: • TAS Lift • Tail Kit Lift and Rotate • Foam Pack Parallel Gripper Tail Kit Lift and Translate • Tail Kit Lift & Translate Foam Pack Parallel Gripper 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  23. 23. Honeywell Federal Manufacturing and Technologies EB Welder Programming and Hardware Updates • The Customer asked Innoventor to create a new control system for their high precision electron beam welder • The new system needed to meet very tight timing requirements and maintain/improve the system safety features • The Team used National Instruments hardware and LabVIEW software to create the new control system “The project… exceeded our expectations with respect to performance and ease of • Innoventor also updated the user interface to use…(Innoventor) came up with innovative provide process improvements and reduce solutions to numerous challenges throughout…” operator input errors Letter of Commendation from Honeywell’s Principle Weld Engineer 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  24. 24. Nitrogen Generators • Systems for aerospace, food & beverage, pharmaceutical & petrochemical industries • Nitrogen purity to 99.95% 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  25. 25. F-35 JSF Wing/Installation Fuselage 450-420 • An assembly platform that supports: -Final Structural Completion, -Subsystem installation, and -Final Installation of wing skins • OSHA Safety compliance • Multi-configuration capable 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  26. 26. F-35 JSF Wing Assembly 461-462 461(LH) and 462(RH) •Wing Substructure Build up •OSHA Safety Compliance •Multi-configuration in one tool 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  27. 27. F-35 JSF Wing Dolly 460-450 • Transports “wing sections” from one assembly station to another. 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  28. 28. F-35 JSF Paint Cell Dolly The Dolly supports a 40,000 pound aircraft. 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  29. 29. F-35 JSF Paint Cell Dolly 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  30. 30. F-35 JSF Forward Fuselage CG Leveling Bar 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  31. 31. F-35 JSF – BF-01 STOVL Innoventor Work Stands 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  32. 32. F-35 JSF – BF-01 STOVL Innoventor Work Stands 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  33. 33. F-35 JSF Paint Cell Stands 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  34. 34. The Boeing Company Flexible AirFrame Support System • A five scissor hydraulic lift system with trolleys designed to accommodate 8 different types of helicopters • System allows for ease of raising each helicopter 24 inches off of the deck allowing a flash jet system to remove paint off the aircraft belly • Trolleys located 18 inches under the concrete deck allow for moving the scissor lift dolly in position and rolling the helicopter in place • A simple relay logic system is used to lift the Flexible Airframe Support System (FASS) helicopters 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  35. 35. The Boeing Company F/A-18 Hornet Automated Drilling System (ADS) • Systems upgrade of an Automated Drilling System for F/A-18 Hornet assembly • Tight resources, schedule & quality standards • Assisted with all phases • Developed system schematics & panel assembly drawings • Minimized customer down time & maintained production schedule 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  36. 36. Test Equipment 787 Portable Fuselage Pressure F-35 PAO Unit Test System Boeing C-17 Hydraulic Test Stand Thales ATM Interface Test Adaptor 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  37. 37. The Boeing Company 787 Fuselage Pressure Test System • Validates the structural integrity and leak rate of a large airplane fuselage during production under various pressure scenarios • Operates independently of plant compressed air, requiring only electrical energy to operate • Integrates sufficient back-up energy sources to ensure a controlled depressurization response in the event of a total plant power outage • Incorporates sophisticated filtration and air monitoring gear to ensure that the fuselage is pressurized with breathable air when personnel are aboard the aircraft • Completely self-contained on two towable carts • Innoventor Engineers performed Thermodynamic analysis to size equipment to meet the customer’s pressure, temperature and cycle-time requirements 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  38. 38. CAT Dynamometer Cart Track Tester & Mobility Tester • Tests tractive and mobility devices on a variety of soil types in a laboratory • Data generated develops and validates virtual analytic models – Provides insight on how products interact with different soils • Investigates complex interaction between machine and soil • Exposes innovative solutions, improving tractive and mobility performance • Evaluates track, rubber tires or steel drums for traction, mobility & compaction performance 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  39. 39. The Boeing Company – Long Beach, CA C-17 USAF Transport Portable Fuselage Pressure Test System • A specially designed 27 foot Manometer overflows at a pre-determined pressure point to prevent over pressurization to the C-17 being tested • Portable design allows cart movement to the C-17 test location • Cutting edge technology resulted in a highly portable system that incorporates a touch screen, electronic controls and feedback circuitry to provide critical feedback data • Boeing gave high marks on quality; budget and delivery were met 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  40. 40. The Boeing Company F/A-18 EO-CASS Tooling • Assisted in update & release of AT-FLIR OTPS drawing package • Produced over 300 plus Pro-E drawings • Successfully supported Boeing’s schedule & quality • Assisted in developing detailed designs compatible with Boeing Drawing Release Standards • Completed on-time with high quality & within budget • F/A-18 CASS OS Alignment tool performed analysis & testing to determine cause of alignment of instabilities • Designed modifications to tool and mount to obtain & exceed stability requirements • Presented analysis & design to Navy customer during CDR -Initiated by Navy for design improvement • Design & analysis for tools & fixtures for AT-FLIR OTPS for Laser Simulator • Six optical alignment tools & two test tools for ARC 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  41. 41. Elgin Air Force Base F-35 Polyalphaolefin (PAO) Unit • Innoventor designed a PAO system that is used to support fround testing of the F-35 JSF electronic control equipment • The system has a built-in heat exchanger to cool PAO fluid returned from equipment • Supplies liquid cooling to F-35 (JSF) Electronics for bench testing • PAO is a synthetic hydrocarbon that has excellent heat transfer capabilities 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  42. 42. F-35 JSF PAO Chillers • Features • Constant Pressure & Temperature @ Unit Under Test • Tight Temperature Controls • Flow Rate Controls 66 gpm 90 gpm 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  43. 43. SEI Liquid Cooling Unit Innoventor's extensive background in fluid cooling systems won them the contract to design and develop the cooling systems for avionics test consoles - as part of the overall project to dynamically test aircraft avionics Step 1: Design, fabrication & test of “Proof-of-Concept” unit to demonstrate viability of cooling concepts Step 2: Provide design, development, fabrication & test of prototype system incorporating electronic controls for fluid system Step 3: Provisioning of design, fabrication & test of production units Production units to meet or exceed all specified performance criteria Innoventor’s extensive experience Proof-of-Concept & Prototype units 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  44. 44. Ametek Thermal Vacuum Test Station • Checks accuracy & calibrates pressure transducers • Experiences condition of space – Vacuum extremes of heat in sun’s view & cold out of sun’s view • Answers hard vacuum challenges • Includes needed safety features 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  45. 45. The Boeing Company X45 Mobile Motor Actuators Drivers (MMAD) • Allows for direct connection to & operation of all actuators at any time during development, assembly and test • It allows for maximum flexibility of operations • Simple operation by hand held pendant control • Multiple safety provisions eliminate errors 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  46. 46. The Boeing Company C-17 Hydraulic Test Stand • Innoventor awarded contract February 2003 with delivery schedule in late June 2003 • Design and Build Hydraulic Test Stand used to fill, proof pressure and operate C-17 aircraft hydraulic functions • Touch screen operator interface controlling a system with dual circuits each capable of up to 35 GPM and 6,000 PSIG 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  47. 47. Compressed Air Chiller • Provides chilled air 20ºC to -100ºC • Mix with warmer air to reach specific test temperature for aircraft system testing • Conditioned air is chilled by a piping system using liquid nitrogen as the chilling medium • Dual heat exchanger trains complete with 3-way switching valves allow a defrost cycle 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  48. 48. Lockheed Martin F-35 JSF Retractable Access Ramp (RAR) • Easier ramp mating to JSF Simulator -Clear view of platform -Current ramps on the market have limited view, draw-bridge configuration • Designed retractable access ramp that slides out from under base • Designed & built for a high risk environment • Accommodates 2,000 pound load • Safe for seismic conditions • Design & performance well accepted by Lockheed Martin • Currently in use on the JSF Program RAR platform slides to Simulator Ramp being lowered into the pit and installed in Simulator Room 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  49. 49. The Boeing Company Delta IV Air Vehicle Ground Support & Factory Test Equipment • Development of performance & manufacturing specifications • Engineering team included systems test, integration, & design engineers • Addresses all aspect of flight vehicle interface -facility power -automated controls -test instrumentation -data collection system • Seamless integration of designed hardware into manufacturing facility 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  50. 50. The Boeing Company Delta IV Rocket Helium Leak Test System (LTS) • Designed a one-of-a-kind patented automated Helium Leak Test System that reduces a 16 to 20 hour test cycle to less than 4 hours • Designed to perform low and high pressure leaks on 110 different locations on the Delta IV rocket propulsion system located at Boeing’s production facility in Decatur, Alabama • Using a dual vacuum system design and Varian mass spectrometer, it measures individual helium leaks in 15-20 seconds • PLC driven with analog and digital I/O • The LTS was delivered 6 weeks ahead of schedule and on budget 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  51. 51. The Boeing Company Active Avionics Cooler • Designed to cool electronics mounted on cold plates for space station ground testing • Electrical systems are hazard proof in accordance with Class I, Division II requirements 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  52. 52. The Boeing Company Space Station GSE Subcooler • Tested, built & assisted in design of Space Station GSE Cryogenic Subcooler • Used to test Space Station radiators • Major money savings over traditional approaches to cooling systems 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  53. 53. The Boeing Company Module/Rack Simulator • Simulates flight elements during ground testing of space station • Drawings incorporated commercial design approaches • Performed final assembly 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  54. 54. The Boeing Company Passive Avionics Cooler • Convectively cools flight electronics during ground tests • For use on the Space Station Program • Designed with off-the-shelf equipment for maximum cost benefit • Delivery of the system met a limited budget & created reduced production costs • System was produced, tested and integrated under an aggressive delivery schedule 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  55. 55. Thales ATM Interface Test Adaptors • Provides interface between custom designed circuit card assembly & computer control automated test equipment for FAA • Multi-axis adjustability of CCA/ITA interface connector 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  56. 56. The Boeing Company C-17 Phase Tester • Verifies wiring to the fuel boost pumps located in the C-17 Wings • Modified to interface with the aircraft and other GSE • Provides phase sequence and voltage wiring to the aircraft wiring 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  57. 57. The Boeing Company Delta IV Nozzle Extension Deployment System • Simulates upper stage Flight Nozzle Extension Deployment System for Delta IV Rocket • Tests effect of the motor load on electrical system without depleting useful life of flight component 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  58. 58. Support Equipment DRS Technologies Boeing Munitions Flatrack Refueling Capability Handling Unit 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  59. 59. Boeing Munitions Handling Unit • Innoventor was contracted by the Boeing Company to overhaul an out-of-service munitions handling unit (MHU), which lifts and orients munitions on various aircrafts. • Innoventor evaluated the unit and developed solutions to get the unit back in working order. Services included: he repair of hydraulic system components, running gear components, and exterior re-paint. Future maintenance costs were reduced by adding foam to the tires, eliminating the possibility for flat tires. • Innoventor developed the requirements to replace the existing diesel engine with a propane-fueled engine, enabling the unit to run inside an aircraft hangar. • Following the retrofit of the engine and full refurbishment of the unit, comprehensive safety and functional tests were conducted prior to final delivery to Boeing. 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  60. 60. DRS-M1200 Targeting Under Armor(TUA) • The M1200 Targeting Under Armor project provides greatly improved personnel protection for the Combat Observation Lasing Teams (COLT) and the Fire Support Teams (FIST). • Operations are carried out remotely from within the vehicle • The M1200 TAU system also has the special ability to locate, identify, and track targets while moving at great distances. • Innoventor’s role in this project was the following: - Determine final locations for the LRUs (Line Replaceable Units) - Design supports (brackets) for all LRUs - Fabricate / install LRU and support bracket)mockups / prototypes - Finalize cable designs and develop cable routing -Develop a stowage plan for all required equipment 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  61. 61. DRS Technologies Flatrack Refueling Capability • DRS Technologies sought Innoventor’s expertise to help design a portable, rugged “gas station” providing a stand-alone storage tank and pumping system for fueling aircraft and ground vehicles for the Army and Marines • Innoventor designed a compressed module containing the system components, which could be assembled outside the FRC and then dropped in as a single unit allowing for efficient packaging with all-around access for assembly • Maintenance and service of the module can be performed without having to remove it from the frame • Innoventor creatively routed the piping, valves and controls to one side of the unit, which enables the system to be controlled by a single operator, even though Marine procedures allow for two operators • The entire system can be hoisted onto Marine and Army transport vehicles, shipped via standard rail protocol on any train throughout the world, and even stacked eight high on transport ships • DRS employees were located at Innoventor’s facilities, enabling the customer and Innoventor to work as an integrated project team 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  62. 62. Chemical Biological Protected Shelter (CBPS) 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  63. 63. DRS Technologies Vehicle Mounted Combat Cooling System • Innoventor was asked to prototype a DRS concept for a rugged, insulated field cooler system that chills water to support operations in hot and arid remote areas • The requirement was to chill 100 liter bottles of water by 40 Degrees F in a 24- hour period • The system had to be designed to plug into the power outlet of a HumVee • The rugged, impact tolerant design dispenses water bottles in a first-in, first- out basis. 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  64. 64. Predator Shelter • Redesigned existing control shelter for manufacturability w/o impacting quality testing • Developed improved raw material process and flow • Designed tooling to match production projections 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  65. 65. SEI Engineering Projects • Innoventor has provided design expertise to Systems & Electronics, Inc., an Engineered Support Systems Company • In a five year span with this customer, Innoventor has placed teams of engineers in multiple manufacturing facilities • Innoventor has assisted SEI in the following areas: Tunner -Concept Development -Structural Design -Hydraulic Design -Electrical Packaging -Pro Engineering Modeling -Cost Reduction -Program Management • SEI considers Innoventor to be a trusted source for engineering teams when their work load requires it M1000 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  66. 66. DRS Mobile Environmental Systems Kingpin Converter Dolly • GVWT of 8,500lbs • Vertical kingpin load of 1,500lbs • Adjustable Pintle Height • Single wheels • “NATO” lights with blackout lights • Military specification transportability and lift able • The ability to run at highway speeds of 65mph and limited off road use at reduced speeds 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  67. 67. Lockheed Martin F-35 JSF Crew Station • Provides access to crewstation & other work areas in its vicinity • Stands are light & maneuverable • Supports a 40 psf load 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  68. 68. On Board Weapon Systems 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  69. 69. SEI TOW Missile Launcher for Bradley Infantry Fighting Vehicle Innoventor personnel: • Did the proposal and design effort for a 4-shot launcher as opposed to the older two-shot model • Installed the launcher mock-up on the vehicle for US Army demonstration 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  70. 70. Ground Support Equipment - Mechanical • Weapon Systems and Weapon Support Equipment • US Navy EMERLEC 30mm Cannon Turret • US Navy ASROC Missile Launcher • US Navy ASROC Weapon Handling System (AWHS) 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  71. 71. Ground Based Weapon Systems, Weapon Support Equipment and GSE include: • M901 Improved TOW Vehicle (ITV) • FISTV Vehicle Laser Target Identification System for ITV • M860 Patriot Missile Launcher 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  72. 72. SEI ASG-21 Gun Laying Mount (GLM) Innoventor personnel: • Served as the lead mechanical engineer • Upgraded the standards and drawing packages for the B-52H for production of 2 units 30 years after the initial order 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  73. 73. Unidynamics Armored Box Launcher for Cruise Missile Innoventor personnel: • Served as the lead hydraulic engineer • Performed stress analysis for compliance with shipboard and launch load environments • Supported installation and integration of Armored Box Launcher on multiple US Navy ship platforms 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  74. 74. AGV’S 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  75. 75. Automated Guided Vehicle for Major Wireless Manufacturer Innoventor was awarded a short turn-around contract to: • Design and Build two AGV’s for testing the latest wireless technology • Features include: - Self guided abilities using laser technology - Electrical, mechanical, programming and industrial design by Innoventor - Break through design makes it half the weight of robots on the market for use on standard floor loads and standard doorways 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  76. 76. CLOVerS 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  77. 77. AGV for DARPA AGV for DARPA Demonstrator to X-Ray Fully Loaded Tractor Trailers Developed by an Innoventor Engineer • Central PC Programmed in Microsoft Visual Basic • Graphical display AGV position, doors x-rays etc • Mouse based click to dispatch • Controls using Allen Bradley programmable controller • Radio with custom designed serial protocol 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044
  78. 78. Innoventor, Inc. A Solutions Engineering House 3600 Rider Trail South St. Louis MO 63045 (USA) P 314.785.0900 F 314.785.0044 www.innoventor.net 3600 Rider Trail South A Top 50 Company phone:314.785.0900 St. Louis MO 63045 (USA) www.innoventor.net fax:314.785.0044

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