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IT2001PA
Engineering Essentials (1/2)


Chapter 1 - Resistor Colour Code

Lecturer Name
lecturer_email@ite.edu.sg
                              12-Jul-12
Contact Number
Chapter 1 - Resistor Colour Code


Lesson Objectives
Upon completion of this topic, you should be able to:
   Interpret the resistor colour code in terms of value and
    tolerance.




                                                           2
    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Specific Objectives
   Students should be able to :
      Identify the symbol of resistors.
      Identify the various types of resistors :
        Carbon    composition and carbon film wire wound
        Wire   wound
        Printed   and integrated circuit
      Describe their characteristics.
      State their functions.


   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Specific Objectives
   Students should be able to :

      Compute resistance according to colour code
       bands provided.
      Identify the wattage rating of a given resistor.
      State the 4 factors that affect the resistance of a
       resistor.
      State the applications.



   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistors
   Components that are specifically designed to have a
    certain amount of resistance.
     2 main categories
         fixed   resistors
             resistance
                       value are set during manufacturing and
              cannot be changed.
         variable   resistors

             resistancevalues can be changed easily with a
              manual or an automatic adjustment.


    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Carbon-composition resistors
         constructed by molding mixtures of powdered
          carbon and insulating materials into cylindrical
          shape.
         anouter sheath of insulating material affords
          mechanical and electrical protection.
         copper   connecting wires are provided at each end.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Carbon-composition resistors

                colour bands          resistance material
                                            insulation coating
                                                     leads




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Carbon-composition resistors
         small in size and inexpensive but less accurate
          and less rugged, the most common type used in
          electronics.
         generallyused in low current circuits with relatively
          low power ratings.
         values   available from 20mW to 1W.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Carbon-composition resistors




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Wire-wound resistors
         consistsof a length of nickel wire wound on a
          ceramic tube and covered with porcelain.
         low-resistance connecting wires are provided and
          the resistance value is usually printed on the side
          of the component.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Wire-wound resistors
                              connectors




                           wire wound on    insulation
                            ceramic tube      coating

    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Wire-wound resistors
         large   in size but more accurate and more rugged.

         often used in high current circuits with relatively
          high power ratings.
         values   available from less than 1W to several
          100W.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Wire-wound resistors



            low power rating




            mid power rating                high power rating


    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Film resistors
         similar   to wire-wound resistor.
         wirereplace by a resistive material and is
          deposited evenly onto a high-grade ceramic rod.
         the resistive film may be carbon (carbon film) or
          nickel chromium (metal film).
         smallin size having performance in-between
          carbon-composition and wire-wound resistors.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Film resistors (spiraling technique)
                                               outer
                       insulating           insulation
                          base                coating




                    metal          metal or carbon
                   end cap         film scribe helix
    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Film resistors (resistor network)
                                   insulation
                                     coating
                       resistive
                       element




                                       termination

    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Fixed Resistors
   Film resistors




common            resistive network         integrated circuit


    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Variable Resistors
   Manual
         potentiometer      - voltage.
         rheostat    - current.
       Automatic
         thermistor    - temperature.
         photoconductive      cell - light intensity.
       Examples are the volume controls on our TV
        receivers and radios.



    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Variable Resistors




 Carbon-composite Wire-wound               Film




                                                  19
   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistor Colour Code




   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistor Colour Code
      Normal resistors
          colour coded with 4 bands
            start
                 from the end that does not begin with a gold or silver
             band (banded end).
            first   band is the first digit of the resistance value.
            second     band is the second digit.
            third   band is the multiplier.
            fourth    band indicates the tolerance.




   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistor Colour Code
   Precision resistors
         colour      coded with 5 bands
             first   band is the first digit of the resistance value.
             second     band is the second digit.
             third   band is the third digit.
             fourth    band is the multiplier.
             fifth   band indicates the tolerance.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistor Colour Code
   Resistor reliability band
         usually   indicated by the fifth band.
         indicates   in percent of failures per 1000 hours of
          use.
         for   military specification (mil. spec.).




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


 Example 1
      yellow blue
                                           yellow = 4
                                           blue = 6
                                           orange = 103
            orange             silver      silver = 10%

 R = 46 x 103 Ω = 46 000 Ω = 46 kΩ + 10%
  tolerance = 10% of 46 000 Ω = 4 600 Ω
   R = (46 000 Ω - 4 600 Ω) to (46 000 Ω + 4 600 Ω)
     = 41 400 Ω to 50 600 Ω
     = 41.4 kΩ to 50.6 kΩ

   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Example 2
     green            red          brown    green = 5
                                            red = 2
                                            orange = 3
                                            yellow = 104
            orange yellow                   brown = 1%
    R = 523 x 104 Ω = 5 230 000 Ω = 5.23 MΩ + 1%
    tolerance = 1% of 5.23 MΩ = 0.523 MΩ
    R = (5.23 MΩ - 0.523 MΩ) to (5.23 MΩ + 0.523 MΩ)
      = 4.707 MΩ to 5.753 MΩ


    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


 Example 3
      purple blue
                                           purple = 7
                                           blue = 6
                                           silver = 10-2
             silver                gold    gold = 10%

 R = 76 x 10-2 Ω = 76 ÷ 100 Ω = 0.76 Ω = 760 mΩ + 5%
  tolerance = 5% of 760 mΩ = 38 mΩ
    R = (760 mΩ - 38 mΩ) to (760 mΩ + 38 mΩ)
      = 722 mΩ to 798 mΩ


   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Wattage Rating
   The maximum amount of power that a resistor can
    dissipate without being damaged by excessive heat
    buildup.
       Not related to the ohmic value (resistance).
       Determined mainly by the physical size and
        shape of the resistor.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Wattage Rating
   The larger the surface area of a resistor, the more
    power it can dissipate.
                surface area
             of a cylindrically = (l x c)
              shaped resistor

                     length (l)             circumference (c)




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Wattage Rating
   Carbon-composition resistors
         from    20mW to 1W.
       Wire-wound resistors
         less   than 1W to several 100W.
       Film resistors
         up   to 10W.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistance Factors
        Resistance of resistor is affected by 4 factors
          environmental
            temperature       (temperature coefficient).
          manufacturer
            diameter       (cross-sectional area, A).
            length   (l)
            type   of material (resistively, ρ).


                                  ρl
                              R =
                                  A

   IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Resistance Factors
   Temperature coefficient

         indicatesthe change in resistance with
          temperature
             positive   - proportional.
             negative   - inversely proportional.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Applications
   Limit/reduce current.
       Divide voltage to produce a desired voltage
        drop.
       Generate heat in certain cases.




    IT2001PA Engineering Essentials (1/2)
Chapter 1 - Resistor Colour Code


Next Lesson




                                           33
   IT2001PA Engineering Essentials (1/2)

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Chapter1 - Resistors color coding

  • 1. IT2001PA Engineering Essentials (1/2) Chapter 1 - Resistor Colour Code Lecturer Name lecturer_email@ite.edu.sg 12-Jul-12 Contact Number
  • 2. Chapter 1 - Resistor Colour Code Lesson Objectives Upon completion of this topic, you should be able to:  Interpret the resistor colour code in terms of value and tolerance. 2 IT2001PA Engineering Essentials (1/2)
  • 3. Chapter 1 - Resistor Colour Code Specific Objectives Students should be able to :  Identify the symbol of resistors.  Identify the various types of resistors :  Carbon composition and carbon film wire wound  Wire wound  Printed and integrated circuit  Describe their characteristics.  State their functions. IT2001PA Engineering Essentials (1/2)
  • 4. Chapter 1 - Resistor Colour Code Specific Objectives Students should be able to :  Compute resistance according to colour code bands provided.  Identify the wattage rating of a given resistor.  State the 4 factors that affect the resistance of a resistor.  State the applications. IT2001PA Engineering Essentials (1/2)
  • 5. Chapter 1 - Resistor Colour Code Resistors  Components that are specifically designed to have a certain amount of resistance.  2 main categories  fixed resistors  resistance value are set during manufacturing and cannot be changed.  variable resistors  resistancevalues can be changed easily with a manual or an automatic adjustment. IT2001PA Engineering Essentials (1/2)
  • 6. Chapter 1 - Resistor Colour Code Fixed Resistors  Carbon-composition resistors  constructed by molding mixtures of powdered carbon and insulating materials into cylindrical shape.  anouter sheath of insulating material affords mechanical and electrical protection.  copper connecting wires are provided at each end. IT2001PA Engineering Essentials (1/2)
  • 7. Chapter 1 - Resistor Colour Code Fixed Resistors  Carbon-composition resistors colour bands resistance material insulation coating leads IT2001PA Engineering Essentials (1/2)
  • 8. Chapter 1 - Resistor Colour Code Fixed Resistors  Carbon-composition resistors  small in size and inexpensive but less accurate and less rugged, the most common type used in electronics.  generallyused in low current circuits with relatively low power ratings.  values available from 20mW to 1W. IT2001PA Engineering Essentials (1/2)
  • 9. Chapter 1 - Resistor Colour Code Fixed Resistors  Carbon-composition resistors IT2001PA Engineering Essentials (1/2)
  • 10. Chapter 1 - Resistor Colour Code Fixed Resistors  Wire-wound resistors  consistsof a length of nickel wire wound on a ceramic tube and covered with porcelain.  low-resistance connecting wires are provided and the resistance value is usually printed on the side of the component. IT2001PA Engineering Essentials (1/2)
  • 11. Chapter 1 - Resistor Colour Code Fixed Resistors  Wire-wound resistors connectors wire wound on insulation ceramic tube coating IT2001PA Engineering Essentials (1/2)
  • 12. Chapter 1 - Resistor Colour Code Fixed Resistors  Wire-wound resistors  large in size but more accurate and more rugged.  often used in high current circuits with relatively high power ratings.  values available from less than 1W to several 100W. IT2001PA Engineering Essentials (1/2)
  • 13. Chapter 1 - Resistor Colour Code Fixed Resistors  Wire-wound resistors low power rating mid power rating high power rating IT2001PA Engineering Essentials (1/2)
  • 14. Chapter 1 - Resistor Colour Code Fixed Resistors  Film resistors  similar to wire-wound resistor.  wirereplace by a resistive material and is deposited evenly onto a high-grade ceramic rod.  the resistive film may be carbon (carbon film) or nickel chromium (metal film).  smallin size having performance in-between carbon-composition and wire-wound resistors. IT2001PA Engineering Essentials (1/2)
  • 15. Chapter 1 - Resistor Colour Code Fixed Resistors  Film resistors (spiraling technique) outer insulating insulation base coating metal metal or carbon end cap film scribe helix IT2001PA Engineering Essentials (1/2)
  • 16. Chapter 1 - Resistor Colour Code Fixed Resistors  Film resistors (resistor network) insulation coating resistive element termination IT2001PA Engineering Essentials (1/2)
  • 17. Chapter 1 - Resistor Colour Code Fixed Resistors  Film resistors common resistive network integrated circuit IT2001PA Engineering Essentials (1/2)
  • 18. Chapter 1 - Resistor Colour Code Variable Resistors  Manual  potentiometer - voltage.  rheostat - current.  Automatic  thermistor - temperature.  photoconductive cell - light intensity.  Examples are the volume controls on our TV receivers and radios. IT2001PA Engineering Essentials (1/2)
  • 19. Chapter 1 - Resistor Colour Code Variable Resistors Carbon-composite Wire-wound Film 19 IT2001PA Engineering Essentials (1/2)
  • 20. Chapter 1 - Resistor Colour Code Resistor Colour Code IT2001PA Engineering Essentials (1/2)
  • 21. Chapter 1 - Resistor Colour Code Resistor Colour Code  Normal resistors  colour coded with 4 bands  start from the end that does not begin with a gold or silver band (banded end).  first band is the first digit of the resistance value.  second band is the second digit.  third band is the multiplier.  fourth band indicates the tolerance. IT2001PA Engineering Essentials (1/2)
  • 22. Chapter 1 - Resistor Colour Code Resistor Colour Code  Precision resistors  colour coded with 5 bands  first band is the first digit of the resistance value.  second band is the second digit.  third band is the third digit.  fourth band is the multiplier.  fifth band indicates the tolerance. IT2001PA Engineering Essentials (1/2)
  • 23. Chapter 1 - Resistor Colour Code Resistor Colour Code  Resistor reliability band  usually indicated by the fifth band.  indicates in percent of failures per 1000 hours of use.  for military specification (mil. spec.). IT2001PA Engineering Essentials (1/2)
  • 24. Chapter 1 - Resistor Colour Code Example 1 yellow blue yellow = 4 blue = 6 orange = 103 orange silver silver = 10%  R = 46 x 103 Ω = 46 000 Ω = 46 kΩ + 10% tolerance = 10% of 46 000 Ω = 4 600 Ω R = (46 000 Ω - 4 600 Ω) to (46 000 Ω + 4 600 Ω) = 41 400 Ω to 50 600 Ω = 41.4 kΩ to 50.6 kΩ IT2001PA Engineering Essentials (1/2)
  • 25. Chapter 1 - Resistor Colour Code Example 2 green red brown green = 5 red = 2 orange = 3 yellow = 104 orange yellow brown = 1%  R = 523 x 104 Ω = 5 230 000 Ω = 5.23 MΩ + 1% tolerance = 1% of 5.23 MΩ = 0.523 MΩ R = (5.23 MΩ - 0.523 MΩ) to (5.23 MΩ + 0.523 MΩ) = 4.707 MΩ to 5.753 MΩ IT2001PA Engineering Essentials (1/2)
  • 26. Chapter 1 - Resistor Colour Code Example 3 purple blue purple = 7 blue = 6 silver = 10-2 silver gold gold = 10%  R = 76 x 10-2 Ω = 76 ÷ 100 Ω = 0.76 Ω = 760 mΩ + 5% tolerance = 5% of 760 mΩ = 38 mΩ R = (760 mΩ - 38 mΩ) to (760 mΩ + 38 mΩ) = 722 mΩ to 798 mΩ IT2001PA Engineering Essentials (1/2)
  • 27. Chapter 1 - Resistor Colour Code Wattage Rating  The maximum amount of power that a resistor can dissipate without being damaged by excessive heat buildup.  Not related to the ohmic value (resistance).  Determined mainly by the physical size and shape of the resistor. IT2001PA Engineering Essentials (1/2)
  • 28. Chapter 1 - Resistor Colour Code Wattage Rating  The larger the surface area of a resistor, the more power it can dissipate. surface area of a cylindrically = (l x c) shaped resistor length (l) circumference (c) IT2001PA Engineering Essentials (1/2)
  • 29. Chapter 1 - Resistor Colour Code Wattage Rating  Carbon-composition resistors  from 20mW to 1W.  Wire-wound resistors  less than 1W to several 100W.  Film resistors  up to 10W. IT2001PA Engineering Essentials (1/2)
  • 30. Chapter 1 - Resistor Colour Code Resistance Factors  Resistance of resistor is affected by 4 factors  environmental  temperature (temperature coefficient).  manufacturer  diameter (cross-sectional area, A).  length (l)  type of material (resistively, ρ). ρl R = A IT2001PA Engineering Essentials (1/2)
  • 31. Chapter 1 - Resistor Colour Code Resistance Factors  Temperature coefficient  indicatesthe change in resistance with temperature  positive - proportional.  negative - inversely proportional. IT2001PA Engineering Essentials (1/2)
  • 32. Chapter 1 - Resistor Colour Code Applications  Limit/reduce current.  Divide voltage to produce a desired voltage drop.  Generate heat in certain cases. IT2001PA Engineering Essentials (1/2)
  • 33. Chapter 1 - Resistor Colour Code Next Lesson 33 IT2001PA Engineering Essentials (1/2)