SlideShare a Scribd company logo
1 of 17
Electrical Submersible PumpElectrical Submersible Pump
(ESP)(ESP)
Presented byPresented by
Win Nyunt AungWin Nyunt Aung
ESPESP
oror
Dynamic displacement PumpDynamic displacement Pump
• Turn a staged series of centrifugal pump andTurn a staged series of centrifugal pump and
• To increase the pressure of the well fluid andTo increase the pressure of the well fluid and
push it to the surface.push it to the surface.
Component parts of ESPComponent parts of ESP
ESP assembly consists of:ESP assembly consists of:
• Subsurface electric motorSubsurface electric motor
• Seal section (protector)Seal section (protector)
• Multi-staged centrifugal pumpMulti-staged centrifugal pump
• Electric cableElectric cable
Electric MotorElectric Motor
Electric motor used in ESP operations areElectric motor used in ESP operations are
designed:designed:
• Two poles, three-phase & induction type.Two poles, three-phase & induction type.
• Typically operated at 2900 rpm on 50 HzTypically operated at 2900 rpm on 50 Hz
(or 3500 rpm on 60 Hz).(or 3500 rpm on 60 Hz).
• Amperage requirement may be from 20 to 120A.Amperage requirement may be from 20 to 120A.
• Operating voltage range from 230V to 5000V.Operating voltage range from 230V to 5000V.
Electric Motor
Connector to
power system
Housing
Rotor
Rotor Bearing
Seal section (protector)Seal section (protector)
It performs basic functions as:It performs basic functions as:
• Provide a tight connection between the motorProvide a tight connection between the motor
and pump by drive shaft of motor to pump shaft.and pump by drive shaft of motor to pump shaft.
• Sealing and pressure equalizing between motorSealing and pressure equalizing between motor
oil and wellbore fluid.oil and wellbore fluid.
Seal section
or
Protector
Connect to motor
Seal assembly
Housing thrust
bearing
Housing
Bellow type equalizer
Centrifugal Pump with intake sectionCentrifugal Pump with intake section
• Stage is important function and need to select.Stage is important function and need to select.
• Stages can be used allow up to several hundred.Stages can be used allow up to several hundred.
• Each stage consists of :Each stage consists of :
-- impellerimpeller (supplies energy of fluid to be pumped)(supplies energy of fluid to be pumped)
-- diffuserdiffuser (transforms the kinetic energy into(transforms the kinetic energy into
pressure energy before sending to impeller)pressure energy before sending to impeller)
Centrifugal Pump
Rotor shaft
Impeller
Diffuser
Housing
Cable & selectionCable & selection
• Round cableRound cable
Polynitrile / polythylene with copper or aluminumPolynitrile / polythylene with copper or aluminum
conductor, galvanized armor.conductor, galvanized armor.
• Flat cableFlat cable
Polynitrile with copper conductor, galvanizedPolynitrile with copper conductor, galvanized
armorarmor
Selection of cable type / size is primarily basedSelection of cable type / size is primarily based
on fluid conditions, BHT and space limitationson fluid conditions, BHT and space limitations
within the casing size.within the casing size.
Electric Cable
Components
Subsurface assembly of ESPSubsurface assembly of ESP
Surface Control panelSurface Control panel
ESP Control Penal
Ground Rod
Connection
from
transformer
Connection to junction box
Pump selection:Pump selection:
1. Assume1. Assume desired volumetric flow ratedesired volumetric flow rate , determine, determine PPwfwf
from IPR relationship.from IPR relationship.
2. Calculate minimum2. Calculate minimum pump depthpump depth and pumpand pump intakeintake
pressurepressure based onbased on PPwfwf ..
3. Determine required3. Determine required pump dischargepump discharge pressure frompressure from
the pressure traverse calculation.the pressure traverse calculation.
4. Determine dynamic head (4. Determine dynamic head (∆P∆P)) for flow in tubing.for flow in tubing.
5. Calculate the5. Calculate the heightheight of produced fluid usingof produced fluid using ∆P.∆P.
6. Determine number of stages(6. Determine number of stages(NNss ) by fluid height.) by fluid height.
7. Finally, determine required horsepower for selected7. Finally, determine required horsepower for selected
pump can be read from characteristic chart bypump can be read from characteristic chart by NNss
SUMMARYSUMMARY
Advantages:Advantages:
• Can produce very high volumeCan produce very high volume
of fluidof fluid
• More efficient inMore efficient in deeper welldeeper well
than s/rod pumps.than s/rod pumps.
• Able to handle some free gasAble to handle some free gas
in the pumped fluid.in the pumped fluid.
• May cause good movableMay cause good movable
action in producing zones.action in producing zones.
• Can operate at highCan operate at high
temperature and hightemperature and high
pressure.pressure.
Disadvantages:Disadvantages:
• Severely to get in sand fallingSeverely to get in sand falling
problemproblem
• Can cause pump componentsCan cause pump components
wear and tear due to sand andwear and tear due to sand and
fine particle.fine particle.
• High voltage requirement.High voltage requirement.
• Handle with care during RIHHandle with care during RIH
and POOH operationsand POOH operations
References:References:
1.1. API RP 11R(1986) / 11S3(1999) Electric Submersible PumpAPI RP 11R(1986) / 11S3(1999) Electric Submersible Pump
Installation, 2Installation, 2ndnd
edition.edition.
2.2. API RP 11S(1986) Operation, Maintenance & Troubleshooting ofAPI RP 11S(1986) Operation, Maintenance & Troubleshooting of
ESP Installation, 2ESP Installation, 2ndnd
edition.edition.
3.3. Henri CHOLET (2000) Well Production Practical Handbook.Henri CHOLET (2000) Well Production Practical Handbook.
4.4. Denis Perrin (1999) Oil & Gas Field Development Techniques.Denis Perrin (1999) Oil & Gas Field Development Techniques.
5.5. Michael J. Economides / A. Daniel Hill (1994) PetroleumMichael J. Economides / A. Daniel Hill (1994) Petroleum
Production System.Production System.

More Related Content

What's hot

140717 artificial lift
140717 artificial lift140717 artificial lift
140717 artificial liftAli Okasha
 
Artificial lift technology
Artificial lift technologyArtificial lift technology
Artificial lift technologyjosepazv
 
1. sequance of well drilling and completion part 1
1. sequance of well drilling and completion part 11. sequance of well drilling and completion part 1
1. sequance of well drilling and completion part 1Elsayed Amer
 
Well Completion Design.pdf
Well Completion Design.pdfWell Completion Design.pdf
Well Completion Design.pdfmmody4
 
13 artificial-lift
13 artificial-lift13 artificial-lift
13 artificial-liftjuanca0106
 
3. sequances of drilling operations
3. sequances of drilling operations3. sequances of drilling operations
3. sequances of drilling operationsElsayed Amer
 
Factors effecting vertical lift performance
Factors effecting vertical lift performanceFactors effecting vertical lift performance
Factors effecting vertical lift performanceJALEEL AHMED
 
Introduction - Artificial lift
Introduction - Artificial liftIntroduction - Artificial lift
Introduction - Artificial liftAndi Anriansyah
 
Production optimization using gas lift technique
Production optimization using gas lift techniqueProduction optimization using gas lift technique
Production optimization using gas lift techniqueJarjis Mohammed
 
WELL HEAD pcp overview1234
WELL HEAD  pcp overview1234WELL HEAD  pcp overview1234
WELL HEAD pcp overview1234Afsal Ameen c
 

What's hot (20)

140717 artificial lift
140717 artificial lift140717 artificial lift
140717 artificial lift
 
Artificial lift technology
Artificial lift technologyArtificial lift technology
Artificial lift technology
 
Well Control
Well ControlWell Control
Well Control
 
Gas lift design
Gas lift designGas lift design
Gas lift design
 
Nodal analysis
Nodal analysisNodal analysis
Nodal analysis
 
1.1 Introduction to Art.lift.ppt
1.1  Introduction  to Art.lift.ppt1.1  Introduction  to Art.lift.ppt
1.1 Introduction to Art.lift.ppt
 
WELL COMPLETIONS.pptx
WELL COMPLETIONS.pptxWELL COMPLETIONS.pptx
WELL COMPLETIONS.pptx
 
1. sequance of well drilling and completion part 1
1. sequance of well drilling and completion part 11. sequance of well drilling and completion part 1
1. sequance of well drilling and completion part 1
 
Packers GFK
Packers GFKPackers GFK
Packers GFK
 
Well Completion Design.pdf
Well Completion Design.pdfWell Completion Design.pdf
Well Completion Design.pdf
 
13 artificial-lift
13 artificial-lift13 artificial-lift
13 artificial-lift
 
3. sequances of drilling operations
3. sequances of drilling operations3. sequances of drilling operations
3. sequances of drilling operations
 
Well completion fundamentals
Well completion fundamentalsWell completion fundamentals
Well completion fundamentals
 
well control (1)
 well control (1) well control (1)
well control (1)
 
Esp installation
Esp installationEsp installation
Esp installation
 
Factors effecting vertical lift performance
Factors effecting vertical lift performanceFactors effecting vertical lift performance
Factors effecting vertical lift performance
 
Artificial Lift Selection Criterion
Artificial Lift Selection CriterionArtificial Lift Selection Criterion
Artificial Lift Selection Criterion
 
Introduction - Artificial lift
Introduction - Artificial liftIntroduction - Artificial lift
Introduction - Artificial lift
 
Production optimization using gas lift technique
Production optimization using gas lift techniqueProduction optimization using gas lift technique
Production optimization using gas lift technique
 
WELL HEAD pcp overview1234
WELL HEAD  pcp overview1234WELL HEAD  pcp overview1234
WELL HEAD pcp overview1234
 

Similar to ESP Guide: Electrical Submersible Pump Components and Operation

Similar to ESP Guide: Electrical Submersible Pump Components and Operation (20)

submersible pumps.pdf
submersible pumps.pdfsubmersible pumps.pdf
submersible pumps.pdf
 
ESP Overview .pdf
ESP Overview .pdfESP Overview .pdf
ESP Overview .pdf
 
Selection of pump
Selection of pumpSelection of pump
Selection of pump
 
The e-MP Series
The e-MP SeriesThe e-MP Series
The e-MP Series
 
Catalogo equipos compacto incendio PENTAIR
Catalogo equipos compacto incendio PENTAIRCatalogo equipos compacto incendio PENTAIR
Catalogo equipos compacto incendio PENTAIR
 
Generator Baisc Construction.pptx
Generator Baisc Construction.pptxGenerator Baisc Construction.pptx
Generator Baisc Construction.pptx
 
Pump training
Pump trainingPump training
Pump training
 
Hydraulic Pumps
Hydraulic Pumps Hydraulic Pumps
Hydraulic Pumps
 
AN INTRODUCTION TO PUMPING EQUIPMENT
AN INTRODUCTION TO PUMPING EQUIPMENT AN INTRODUCTION TO PUMPING EQUIPMENT
AN INTRODUCTION TO PUMPING EQUIPMENT
 
Pump principles
Pump principlesPump principles
Pump principles
 
INTERNAL GEAR PUMP
INTERNAL GEAR PUMPINTERNAL GEAR PUMP
INTERNAL GEAR PUMP
 
Industrial training ppt bhel bhopal
Industrial training ppt bhel bhopalIndustrial training ppt bhel bhopal
Industrial training ppt bhel bhopal
 
هیدرولیک کاربردی
هیدرولیک کاربردیهیدرولیک کاربردی
هیدرولیک کاربردی
 
Pumps for Process Industries
Pumps for Process IndustriesPumps for Process Industries
Pumps for Process Industries
 
OTS_Pumps-Compressors
OTS_Pumps-CompressorsOTS_Pumps-Compressors
OTS_Pumps-Compressors
 
Jay Vaghela (OHP)
Jay Vaghela (OHP)Jay Vaghela (OHP)
Jay Vaghela (OHP)
 
radial piston pump
radial piston pumpradial piston pump
radial piston pump
 
MRE 510 ppt... 2 Hydraulic Turbines.pptx
MRE 510 ppt... 2 Hydraulic Turbines.pptxMRE 510 ppt... 2 Hydraulic Turbines.pptx
MRE 510 ppt... 2 Hydraulic Turbines.pptx
 
Inertia dynamics dcb_specsheet
Inertia dynamics dcb_specsheetInertia dynamics dcb_specsheet
Inertia dynamics dcb_specsheet
 
Rceprocating pump
Rceprocating pumpRceprocating pump
Rceprocating pump
 

ESP Guide: Electrical Submersible Pump Components and Operation

  • 1. Electrical Submersible PumpElectrical Submersible Pump (ESP)(ESP) Presented byPresented by Win Nyunt AungWin Nyunt Aung
  • 2. ESPESP oror Dynamic displacement PumpDynamic displacement Pump • Turn a staged series of centrifugal pump andTurn a staged series of centrifugal pump and • To increase the pressure of the well fluid andTo increase the pressure of the well fluid and push it to the surface.push it to the surface.
  • 3. Component parts of ESPComponent parts of ESP ESP assembly consists of:ESP assembly consists of: • Subsurface electric motorSubsurface electric motor • Seal section (protector)Seal section (protector) • Multi-staged centrifugal pumpMulti-staged centrifugal pump • Electric cableElectric cable
  • 4. Electric MotorElectric Motor Electric motor used in ESP operations areElectric motor used in ESP operations are designed:designed: • Two poles, three-phase & induction type.Two poles, three-phase & induction type. • Typically operated at 2900 rpm on 50 HzTypically operated at 2900 rpm on 50 Hz (or 3500 rpm on 60 Hz).(or 3500 rpm on 60 Hz). • Amperage requirement may be from 20 to 120A.Amperage requirement may be from 20 to 120A. • Operating voltage range from 230V to 5000V.Operating voltage range from 230V to 5000V.
  • 5. Electric Motor Connector to power system Housing Rotor Rotor Bearing
  • 6. Seal section (protector)Seal section (protector) It performs basic functions as:It performs basic functions as: • Provide a tight connection between the motorProvide a tight connection between the motor and pump by drive shaft of motor to pump shaft.and pump by drive shaft of motor to pump shaft. • Sealing and pressure equalizing between motorSealing and pressure equalizing between motor oil and wellbore fluid.oil and wellbore fluid.
  • 7. Seal section or Protector Connect to motor Seal assembly Housing thrust bearing Housing Bellow type equalizer
  • 8. Centrifugal Pump with intake sectionCentrifugal Pump with intake section • Stage is important function and need to select.Stage is important function and need to select. • Stages can be used allow up to several hundred.Stages can be used allow up to several hundred. • Each stage consists of :Each stage consists of : -- impellerimpeller (supplies energy of fluid to be pumped)(supplies energy of fluid to be pumped) -- diffuserdiffuser (transforms the kinetic energy into(transforms the kinetic energy into pressure energy before sending to impeller)pressure energy before sending to impeller)
  • 10. Cable & selectionCable & selection • Round cableRound cable Polynitrile / polythylene with copper or aluminumPolynitrile / polythylene with copper or aluminum conductor, galvanized armor.conductor, galvanized armor. • Flat cableFlat cable Polynitrile with copper conductor, galvanizedPolynitrile with copper conductor, galvanized armorarmor Selection of cable type / size is primarily basedSelection of cable type / size is primarily based on fluid conditions, BHT and space limitationson fluid conditions, BHT and space limitations within the casing size.within the casing size.
  • 12. Subsurface assembly of ESPSubsurface assembly of ESP
  • 13.
  • 14. Surface Control panelSurface Control panel ESP Control Penal Ground Rod Connection from transformer Connection to junction box
  • 15. Pump selection:Pump selection: 1. Assume1. Assume desired volumetric flow ratedesired volumetric flow rate , determine, determine PPwfwf from IPR relationship.from IPR relationship. 2. Calculate minimum2. Calculate minimum pump depthpump depth and pumpand pump intakeintake pressurepressure based onbased on PPwfwf .. 3. Determine required3. Determine required pump dischargepump discharge pressure frompressure from the pressure traverse calculation.the pressure traverse calculation. 4. Determine dynamic head (4. Determine dynamic head (∆P∆P)) for flow in tubing.for flow in tubing. 5. Calculate the5. Calculate the heightheight of produced fluid usingof produced fluid using ∆P.∆P. 6. Determine number of stages(6. Determine number of stages(NNss ) by fluid height.) by fluid height. 7. Finally, determine required horsepower for selected7. Finally, determine required horsepower for selected pump can be read from characteristic chart bypump can be read from characteristic chart by NNss
  • 16. SUMMARYSUMMARY Advantages:Advantages: • Can produce very high volumeCan produce very high volume of fluidof fluid • More efficient inMore efficient in deeper welldeeper well than s/rod pumps.than s/rod pumps. • Able to handle some free gasAble to handle some free gas in the pumped fluid.in the pumped fluid. • May cause good movableMay cause good movable action in producing zones.action in producing zones. • Can operate at highCan operate at high temperature and hightemperature and high pressure.pressure. Disadvantages:Disadvantages: • Severely to get in sand fallingSeverely to get in sand falling problemproblem • Can cause pump componentsCan cause pump components wear and tear due to sand andwear and tear due to sand and fine particle.fine particle. • High voltage requirement.High voltage requirement. • Handle with care during RIHHandle with care during RIH and POOH operationsand POOH operations
  • 17. References:References: 1.1. API RP 11R(1986) / 11S3(1999) Electric Submersible PumpAPI RP 11R(1986) / 11S3(1999) Electric Submersible Pump Installation, 2Installation, 2ndnd edition.edition. 2.2. API RP 11S(1986) Operation, Maintenance & Troubleshooting ofAPI RP 11S(1986) Operation, Maintenance & Troubleshooting of ESP Installation, 2ESP Installation, 2ndnd edition.edition. 3.3. Henri CHOLET (2000) Well Production Practical Handbook.Henri CHOLET (2000) Well Production Practical Handbook. 4.4. Denis Perrin (1999) Oil & Gas Field Development Techniques.Denis Perrin (1999) Oil & Gas Field Development Techniques. 5.5. Michael J. Economides / A. Daniel Hill (1994) PetroleumMichael J. Economides / A. Daniel Hill (1994) Petroleum Production System.Production System.