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www.DistilleryAdvisor.com
The Distillery Consulting Services

Copyright © Distillery Advisor 2013
Issues in distilleries
• Utility, design or operational
• Is the actual production of your distilling plant far less than the rated capacity?
• Are process down times or outages affecting the throughput ?

• Are you unclear whether a particular problem has been caused by the design, the
installation, utility or subsequent operation?

Copyright © Distillery Advisor 2013
Issues in distilleries
• ENA Quality & Recovery related
• Ever wondered why the ENA you manufacture pass the analytic tests, yet showing a
sub-standard Sensory Score?

• Is your Impure Spirit Cut and wastage more than expected?
• Are you unable to get the rated fermentation and distillation efficiency?

Copyright © Distillery Advisor 2013
Issues in distilleries
• Cost Related
• Are energy costs and losses(bottom, vent or leakage) adding on to your expenses??
• Even though the loss percentage per day could be very less, if you take into account the
revenues you could have got for volume loss, it is significant. If you figure per month
or per year, it is alarming, isn’t it??

Copyright © Distillery Advisor 2013
Services Offered
• Identify the root cause of utility, operational, design or installation issues and
suggest corrective actions

• Suggestions to improve the sensory score, by controlling the parameters, will be
provided

• Scopes of recovery improvement such as improving the fermentation efficiency and
distillation efficiency, reducing I.S cut and / or reducing wastage will be identified
and required changes will be suggested.

• Key areas of cost reduction such as energy cost and losses(bottom, vent and
leakage) will be identified and improvements will be recommended.

Copyright © Distillery Advisor 2013
About
• Thirty years of work experience in fermentation and distillation industry
•
•
•

Unit Head at Mohan Breweries and Distilleries, Chengalpettu, Chennai
Assistant General Manager at Pioneer Distilleries, Maharashtra
Senior Manager Production at United Spirits Cherthala

• Deputation
•
•
•

Renuka Sugars
United Spirits Ltd, Rajasthan
Pioneer distilleries

• Consultant
•
•

Manjara SSK Ltd
Dharani Sugars & Chemicals

Copyright © Distillery Advisor 2013
Skills
• 20 yrs experience in Multi-pressure / vacuum distillation
• 30 yrs experience in all types of Fermentation & distillation including
Grape, malt, Rice, Jaggery, Tapioca & Molasses

• 20 yrs of experience in instrumentation control system
• 13 yrs of experience in SAP modules
• Effluent Treatment,Water Treatment, Standard Operating Procedures related
to Excise , Legal Metrology &Pollution Control Board

Copyright © Distillery Advisor 2013
Sarath CS
sarath.cssk@gmail.com
http://www.linkedin.com/in/sarathcs
+91 8129410808

Copyright © Distillery Advisor 2013

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DistilleryAdvisor: The Distillery Consulting Services

  • 1. www.DistilleryAdvisor.com The Distillery Consulting Services Copyright © Distillery Advisor 2013
  • 2. Issues in distilleries • Utility, design or operational • Is the actual production of your distilling plant far less than the rated capacity? • Are process down times or outages affecting the throughput ? • Are you unclear whether a particular problem has been caused by the design, the installation, utility or subsequent operation? Copyright © Distillery Advisor 2013
  • 3. Issues in distilleries • ENA Quality & Recovery related • Ever wondered why the ENA you manufacture pass the analytic tests, yet showing a sub-standard Sensory Score? • Is your Impure Spirit Cut and wastage more than expected? • Are you unable to get the rated fermentation and distillation efficiency? Copyright © Distillery Advisor 2013
  • 4. Issues in distilleries • Cost Related • Are energy costs and losses(bottom, vent or leakage) adding on to your expenses?? • Even though the loss percentage per day could be very less, if you take into account the revenues you could have got for volume loss, it is significant. If you figure per month or per year, it is alarming, isn’t it?? Copyright © Distillery Advisor 2013
  • 5. Services Offered • Identify the root cause of utility, operational, design or installation issues and suggest corrective actions • Suggestions to improve the sensory score, by controlling the parameters, will be provided • Scopes of recovery improvement such as improving the fermentation efficiency and distillation efficiency, reducing I.S cut and / or reducing wastage will be identified and required changes will be suggested. • Key areas of cost reduction such as energy cost and losses(bottom, vent and leakage) will be identified and improvements will be recommended. Copyright © Distillery Advisor 2013
  • 6. About • Thirty years of work experience in fermentation and distillation industry • • • Unit Head at Mohan Breweries and Distilleries, Chengalpettu, Chennai Assistant General Manager at Pioneer Distilleries, Maharashtra Senior Manager Production at United Spirits Cherthala • Deputation • • • Renuka Sugars United Spirits Ltd, Rajasthan Pioneer distilleries • Consultant • • Manjara SSK Ltd Dharani Sugars & Chemicals Copyright © Distillery Advisor 2013
  • 7. Skills • 20 yrs experience in Multi-pressure / vacuum distillation • 30 yrs experience in all types of Fermentation & distillation including Grape, malt, Rice, Jaggery, Tapioca & Molasses • 20 yrs of experience in instrumentation control system • 13 yrs of experience in SAP modules • Effluent Treatment,Water Treatment, Standard Operating Procedures related to Excise , Legal Metrology &Pollution Control Board Copyright © Distillery Advisor 2013